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  9. Craftsman EZ3 917.270612 User manual

Craftsman EZ3 917.270612 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
£RRFTSMnNo
15.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTO
Model No.
917.270612
, Safety
° Assembly
•Operation
• Maintenance
,, Repair Parts
CAUTION: ,,_
Read and follow all
Safety Rules and Instructions
before operating this equipment.
For answers to your questions
about this product, Call:
1..800-659-5917
Sears Craftsman Help Line
5am-5 pro, Mort- Sat
Sears, Roebuck and C;o., Hoffman Estates, IL 60179
Warranty ................................................... 2
Safety Rules ......................................................2
Product Specifications ............................... 5
Assembly ......................................................... 8
Operation ................................................ 11
Maintenance Schedule ............................ ! 7
Maintenance ...................................................17
Service and Adjustments .......................... 21
Storage ....................................................................27
Troubleshooting .............................................28
Repair Parts .............................................. 32
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does not cover:
,, Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
,, Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.. ,
° Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
Foi ninety (90) days from date of purchase, if any battery inctuded with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge, in-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the dale of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able alter 30 days from the date of purchase but a standard trip charge will apply). Thls
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other' rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 VVA, Hoffman Estates, IL 60179
GENERAL OPERATION
°Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting_
° Only allow responsible adults, who are
familiar with the instructions, to operate
the machine,
, Clear the area of objects such as rocks,
toys, wire, etc.., which could be picked
up and thrown by th_ blade.
. Be sure the area is clear of other people
before mowing. Stop machine il anyone
enters the area.
2
°Never carry passengers.
.Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
°Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
° Slow down before turning.
° Never leave a running machine unat _.,
tended,. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
°']'urn off blades when not mowing,
o Stop engine before removing grass
catcher or unclogging chute.
° Mow only in daylight or good artificial
light.
, Do not operate the machine while under
the influence of alcohol or drugs,
° Watch for traffic when operating near or
crossing roadways_ ,
o Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow iL
DO:
° Mow up and down slopes, not across.
° Remove obstacles such as rocks, tree
limbs, etc.
° Watch for holes, rats, or bumps. Uneven
terrain could overturn the machine. Tal!
grass can hide obstacles.
o Use stow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
o Follow the manufacturer's recommem
dations for wheel weights or counter-
weights to improve stability°
° Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
o Avoid starting or stopping on a slope. If
tires lose ti'action, disengage the blades
and proceed slowly straight down the
slope,
DO NOT:
°Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,
°Do not mow near drop-offs, ditches, or
embankments. Tl_e mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch_ or if an edge
caves in.
°Do not mow on wet grass. Reduced
traction could cause sliding.
°Do not try to stabilize the machine by
putting your foot on the ground.
,Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
° Keep children out of the mowing area
and under the watchful care of another
responsible adult,
o Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children,
, Never carry' children, They may fall off
and be seriously injured or interfere with
safe machine operation,
° Never allow children to operate the
machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
o Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors°
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
oNever run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
,, Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up, Clean oil or fue!
spillage. Allow machine to coot before
stodng.
° Stop and inspect the equipment ifyou
strike an object. Repair, if necessary,
before restarting.
o
o
Never make adjustments or repairs with
the engine running.
Grass eatcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
oCheck brake operation frequently.
Adjust and service as required.
o Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
°Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing,
,, Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
o Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children.
._Look for this symbol to poin_ out impor-
tant safety precautions, it means CAU-
TIONIII BECOME AWARE!_! YOUR SAFE-
TY IS INVOLVED.
._CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
,_ Mow up and down slopes (15 o Max), not
across,
° Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, rats, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
°Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOL---'_NE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30 (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: Champion RJ19LM or
(GAP: ,030") J19LM
STD361458
VALVE INTAKE: .005"-,00"Y'
CLEARANCE: EXHAUST: o009"-.011"
GROUND SPEED
(MPH): FORWARD:
1sT 1.0
2N(_ 1.3
3RD 2.1
4TH 3.1
5TH 4.0
6TH 5.1
REVERSE: 1o6
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN, CCA: 190
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS,
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
=
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules_
•Follow a regular schedule in maintain-
ing, c_iring for and using your tractor.
oFollow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any),. If a spark arrester is used, it
should be maintained in effective working
order by the operator,
In the state of California the above is
required by law (_ection 4442 of the
California Public Resources Code), Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5t,
PARTS BAG CONTENTS SHOWN FULL SIZE
(t) Large Flat Washer
(1) Hex Bolt
&/8-16 x1
(1) Lockwasher
318
(1) Hex Bolt
5/16_18x I-1/4 (1) Locknut
5/_6-t8
(1) Shoulder Bolt
5/16-18
(I) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Hex Bolts I/4-20 x 3/4 (2) Hex Nuts 1/4-20 Ft,_"_k
(2) Washers (2) Lock Washers 1/4
9/32 x 5/8 x 16 Gauge
': 6
PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Wet_ Nuts
#_0
(2) Screws _'_'-\ (2) Lock
#10 x 5/8 _ Washers #10
(2) Washers
3/'16 x 3/4 x I6 Gauge
Parrs packet separately in carton
Seat
Steering Wheel
Video
Cassette
Mulcher
Plate__
Manual
Steering
Boot
Parts Bag
! 1
Parts Bag contents not shown full size
(2) Latch Hook
Assemblies
Steering Wheel
Adapter
Slope Sheet
Steering
Wheel Insert
!
(2) Keys
Steering =
Extension
Shaft
7
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft
unassembledfor shippingpurposes.Toensuresafeandproperoperationofyourtractor
a!lpartsandhai-dwareyou assemblemustbetightenedsecurely.Usethecorrecttools
asnecessarytoinsurepropertightness.Reviewthevideocassettebeforeyoubegin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set wi!l make assembly
easier. Standard wrench sizes you need
are listed below°
(1) 9116" wrench
(2) 1/2" wrench
(1) Pliers
(1) Utility knife
(2) 7/i 6" wrenches
(1) Phillips Screw-
driver
(!)'Fire pressure
gauge
When right or left hand Is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
, Remove atl accessible loose parts and
parts boxes from shipping carton (See
page 6).
oCut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
°Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFTAND
BOOT
,, Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs, torque.
•Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
° Position front wheels of the tractor so
they are pointing straight forward.
.Slide steering wheel adapter onto steer-
ing shaft extension.
oPositionsteering whe_l so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
-Assemble large flat washer, 3/8 tock
washer, 3/8 hex bolt and tighten securely°
= Snap steering wheel insert into center
of steering wheel.
= Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
Wheel
Extension Adapter
Shaft5/l6 L__,_/5f16Bolt Hex
Lower $teenna....., _ -_ .... ,
Shaft ',. , J) ,' t
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
oPress lift lever plunger and raise attach-
ment lift lever to its highest position.
° Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi-
tion.
•Rotltractor forward off skid.
•Remove ba_ndingholding discharge
guard up against tractor.
8
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
_kCAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both term=nalsat the
same time. Before connecting battery, re-
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con-
nected first to prevent sparking from acci-
dental grounding.
° Remove cardboard packing from seat
pan and liftseat pan to raised position.
oOpen battery box door and remove pro-
tective plastic,
o Remove terminal protective caps and
discard.
o If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps.
= First connect RED batterycable to posi-
tive (+)terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown.
Tighten securely,
° Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely.
o Close battery box door. Open battery
box door for:
o inspection for secure connections
(to tighten hardware).
°Inspection for corrosion.
° Testing battery.
= Jumping (if required).
• Periodic charging.
Battery Box
Door
Positive
(Red) Cable
,\
Discard Terminal
Proctective Caps
Lock Washer
Rat Washer
Hex Bolt
Negative
(Black)
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
= Remove cardboard packing on seat
pan.
= Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
= Assemble adjustment knob and flat
washer loosely. Do not tighten.
, Lower seat into operating position and
sit on seat.
o Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
o Get off seat without moving its adjusted
position.
oRaise seat and tighten adjustment knob
securely. Seat
Seat Pan
Shoulder
Bolt
Flat Washer
Adjustment Knob
INSTALL MULCHER PLATE
° Install two latch hooks to mulcher plate
using screw, washer, _ock washer, and
weld nut as shown.
NOTE; Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
•Tighten hardware securely.
° Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
oHook front latch into hole on front of
mower deck,
oHook rear latch into hole on back of
mower deck_
,_CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
9
Weld Nut From _ Hook Points
The Top Down
Lock
Weld Washer
Nul
Latch Latch
Hook Hook
Nut
Lock Washer
Washer Washer
Mulcher '_._ Screw
Plate
Deflector
Shield
f Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. "(our mower is now ready for
discharging or installation of optional
grass catcher accesso_
NOTE; It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were everinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance_
• Reduce tire p_'essure to PSi shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF=
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout-
ed correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/'CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
#" All assembly instructions have been
completed.
¢" No remaining loose parts in carton.
,/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/ Seat is adjusted comfortably and
tightened securely.
,/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck ts properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling),
,/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped,
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA A"fTENTION TO
THE FOLLOWING IMPORTANT iTEMS:
,/' Engine oil Is at proper level.
#" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
# Be sure brake system is In safe
operating condition.
10