Craftsman EZ3 917.270612 User manual

Owner's Manual
£RRFTSMnNo
15.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTO
Model No.
917.270612
, Safety
° Assembly
•Operation
• Maintenance
,, Repair Parts
CAUTION: ,,_
Read and follow all
Safety Rules and Instructions
before operating this equipment.
For answers to your questions
about this product, Call:
1..800-659-5917
Sears Craftsman Help Line
5am-5 pro, Mort- Sat
Sears, Roebuck and C;o., Hoffman Estates, IL 60179

Warranty ................................................... 2
Safety Rules ......................................................2
Product Specifications ............................... 5
Assembly ......................................................... 8
Operation ................................................ 11
Maintenance Schedule ............................ ! 7
Maintenance ...................................................17
Service and Adjustments .......................... 21
Storage ....................................................................27
Troubleshooting .............................................28
Repair Parts .............................................. 32
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship,
This Warranty does not cover:
,, Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
,, Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.. ,
° Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
Foi ninety (90) days from date of purchase, if any battery inctuded with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge, in-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the dale of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able alter 30 days from the date of purchase but a standard trip charge will apply). Thls
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other' rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 VVA, Hoffman Estates, IL 60179
GENERAL OPERATION
°Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting_
° Only allow responsible adults, who are
familiar with the instructions, to operate
the machine,
, Clear the area of objects such as rocks,
toys, wire, etc.., which could be picked
up and thrown by th_ blade.
. Be sure the area is clear of other people
before mowing. Stop machine il anyone
enters the area.
2
°Never carry passengers.
.Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
°Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
° Slow down before turning.
° Never leave a running machine unat _.,
tended,. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.

°']'urn off blades when not mowing,
o Stop engine before removing grass
catcher or unclogging chute.
° Mow only in daylight or good artificial
light.
, Do not operate the machine while under
the influence of alcohol or drugs,
° Watch for traffic when operating near or
crossing roadways_ ,
o Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow iL
DO:
° Mow up and down slopes, not across.
° Remove obstacles such as rocks, tree
limbs, etc.
° Watch for holes, rats, or bumps. Uneven
terrain could overturn the machine. Tal!
grass can hide obstacles.
o Use stow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
o Follow the manufacturer's recommem
dations for wheel weights or counter-
weights to improve stability°
° Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
o Avoid starting or stopping on a slope. If
tires lose ti'action, disengage the blades
and proceed slowly straight down the
slope,
DO NOT:
°Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible,
°Do not mow near drop-offs, ditches, or
embankments. Tl_e mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch_ or if an edge
caves in.
°Do not mow on wet grass. Reduced
traction could cause sliding.
°Do not try to stabilize the machine by
putting your foot on the ground.
,Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
° Keep children out of the mowing area
and under the watchful care of another
responsible adult,
o Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children,
, Never carry' children, They may fall off
and be seriously injured or interfere with
safe machine operation,
° Never allow children to operate the
machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
o Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors°
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
oNever run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
,, Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up, Clean oil or fue!
spillage. Allow machine to coot before
stodng.
° Stop and inspect the equipment ifyou
strike an object. Repair, if necessary,
before restarting.

o
o
Never make adjustments or repairs with
the engine running.
Grass eatcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
oCheck brake operation frequently.
Adjust and service as required.
o Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
°Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing,
,, Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
o Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children.
._Look for this symbol to poin_ out impor-
tant safety precautions, it means CAU-
TIONIII BECOME AWARE!_! YOUR SAFE-
TY IS INVOLVED.
._CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
,_ Mow up and down slopes (15 o Max), not
across,
° Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, rats, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
o Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
°Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4

PRODUCT SPECIFICATIONS
GASOL---'_NE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30 (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: 3.0 PINTS
SPARK PLUG: Champion RJ19LM or
(GAP: ,030") J19LM
STD361458
VALVE INTAKE: .005"-,00"Y'
CLEARANCE: EXHAUST: o009"-.011"
GROUND SPEED
(MPH): FORWARD:
1sT 1.0
2N(_ 1.3
3RD 2.1
4TH 3.1
5TH 4.0
6TH 5.1
REVERSE: 1o6
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN, CCA: 190
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS,
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
=
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
o Read and observe the safety rules_
•Follow a regular schedule in maintain-
ing, c_iring for and using your tractor.
oFollow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any),. If a spark arrester is used, it
should be maintained in effective working
order by the operator,
In the state of California the above is
required by law (_ection 4442 of the
California Public Resources Code), Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5t,

PARTS BAG CONTENTS SHOWN FULL SIZE
(t) Large Flat Washer
(1) Hex Bolt
&/8-16 x1
(1) Lockwasher
318
(1) Hex Bolt
5/16_18x I-1/4 (1) Locknut
5/_6-t8
(1) Shoulder Bolt
5/16-18
(I) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Hex Bolts I/4-20 x 3/4 (2) Hex Nuts 1/4-20 Ft,_"_k
(2) Washers (2) Lock Washers 1/4
9/32 x 5/8 x 16 Gauge
': 6

PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Wet_ Nuts
#_0
(2) Screws _'_'-\ (2) Lock
#10 x 5/8 _ Washers #10
(2) Washers
3/'16 x 3/4 x I6 Gauge
Parrs packet separately in carton
Seat
Steering Wheel
Video
Cassette
Mulcher
Plate__
Manual
Steering
Boot
Parts Bag
! 1
Parts Bag contents not shown full size
(2) Latch Hook
Assemblies
Steering Wheel
Adapter
Slope Sheet
Steering
Wheel Insert
!
(2) Keys
Steering =
Extension
Shaft
7

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft
unassembledfor shippingpurposes.Toensuresafeandproperoperationofyourtractor
a!lpartsandhai-dwareyou assemblemustbetightenedsecurely.Usethecorrecttools
asnecessarytoinsurepropertightness.Reviewthevideocassettebeforeyoubegin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set wi!l make assembly
easier. Standard wrench sizes you need
are listed below°
(1) 9116" wrench
(2) 1/2" wrench
(1) Pliers
(1) Utility knife
(2) 7/i 6" wrenches
(1) Phillips Screw-
driver
(!)'Fire pressure
gauge
When right or left hand Is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
, Remove atl accessible loose parts and
parts boxes from shipping carton (See
page 6).
oCut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
°Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFTAND
BOOT
,, Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs, torque.
•Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
° Position front wheels of the tractor so
they are pointing straight forward.
.Slide steering wheel adapter onto steer-
ing shaft extension.
oPositionsteering whe_l so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
-Assemble large flat washer, 3/8 tock
washer, 3/8 hex bolt and tighten securely°
= Snap steering wheel insert into center
of steering wheel.
= Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
Wheel
Extension Adapter
Shaft5/l6 L__,_/5f16Bolt Hex
Lower $teenna....., _ -_ .... ,
Shaft ',. , J) ,' t
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
oPress lift lever plunger and raise attach-
ment lift lever to its highest position.
° Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) posi-
tion.
•Rotltractor forward off skid.
•Remove ba_ndingholding discharge
guard up against tractor.
8

HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
_kCAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both term=nalsat the
same time. Before connecting battery, re-
move metal bracelets, wristwatch bands,
rings, etc. Positive terminal must be con-
nected first to prevent sparking from acci-
dental grounding.
° Remove cardboard packing from seat
pan and liftseat pan to raised position.
oOpen battery box door and remove pro-
tective plastic,
o Remove terminal protective caps and
discard.
o If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps.
= First connect RED batterycable to posi-
tive (+)terminal with hex bolt, flat wash-
er, lock washer and hex nut as shown.
Tighten securely,
° Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex
nut. Tighten securely.
o Close battery box door. Open battery
box door for:
o inspection for secure connections
(to tighten hardware).
°Inspection for corrosion.
° Testing battery.
= Jumping (if required).
• Periodic charging.
Battery Box
Door
Positive
(Red) Cable
,\
Discard Terminal
Proctective Caps
Lock Washer
Rat Washer
Hex Bolt
Negative
(Black)
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
= Remove cardboard packing on seat
pan.
= Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
= Assemble adjustment knob and flat
washer loosely. Do not tighten.
, Lower seat into operating position and
sit on seat.
o Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
o Get off seat without moving its adjusted
position.
oRaise seat and tighten adjustment knob
securely. Seat
Seat Pan
Shoulder
Bolt
Flat Washer
Adjustment Knob
INSTALL MULCHER PLATE
° Install two latch hooks to mulcher plate
using screw, washer, _ock washer, and
weld nut as shown.
NOTE; Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
•Tighten hardware securely.
° Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
oHook front latch into hole on front of
mower deck,
oHook rear latch into hole on back of
mower deck_
,_CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
9

Weld Nut From _ Hook Points
The Top Down
Lock
Weld Washer
Nul
Latch Latch
Hook Hook
Nut
Lock Washer
Washer Washer
Mulcher '_._ Screw
Plate
Deflector
Shield
f Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. "(our mower is now ready for
discharging or installation of optional
grass catcher accesso_
NOTE; It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were everinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance_
• Reduce tire p_'essure to PSi shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF=
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout-
ed correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/'CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
#" All assembly instructions have been
completed.
¢" No remaining loose parts in carton.
,/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/ Seat is adjusted comfortably and
tightened securely.
,/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck ts properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling),
,/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped,
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA A"fTENTION TO
THE FOLLOWING IMPORTANT iTEMS:
,/' Engine oil Is at proper level.
#" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
# Be sure brake system is In safe
operating condition.
10

Thesesymbolsmayappearonyourtractoror in literaturesuppliedwiththe product.
Learnandunderstandtheir meaning.
BATTERY CAUTION !OR
WARNING
ENGINE ON ENGINE OFF •
FUEL
ATTACHMENT
CLUTCH ENGAGED
IGNITION
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON
CHOKE MOWER HEIGHT
REVERSE NEUTRAL
PARKING BRAKE
LOCKED
HIGH
ATTACHMENT
CLUTCH DISENGAGED
OVER TEMP
LIGHT
UNLOCKED
L
LOW
MOWER LIFT
PARKING BRAKE
KEEP AREA CLEAR SLOPEHAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Modeis only)
11

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference_
Ammeter
ThrottleChoke
Control ,,-"
Attachment
Clutch Lever Light
\ ignition Switch
Switch Lift Lever
Plunger
Clutch/Brake
Pedal
Attachment Lift
Lever
Gearshift;
Lever,
?
Parking Brake
O1
Height
Ad]ustment
Indicator
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off,
THROTTLE/CHOKE CONTROL: Used
for starting and controlling engine speed,
CLUTCH/BRAKE PEDAL: Used for
dectutching and braking the tractor and
starting the engine,
PARKING BRAKE: Locks clutch/brake
pedal into the brake position,
National Standards Institute.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position, ,
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass-
es or eye shields while operating your tractor or performing any adjust-
ments or repai_rs. We recommend a wide vision safety mask over the
spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
'(our tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first settingthe
parking brake wilt shut off the engine.
TO SET PARKING BRAKE
° Depress clutch/brake pedal into full
"BRAKE" position and:hold.
= Place parking brake lever in
ENGAGED" position and-release pres-
sure from clutc_dbrake pedal. Pedal
should remain in BROOKE" position.
Make sure parking brake wilt hold trac-
tor secure.
Throttle/Choke Attachment Clutch Lever
Control lever "Engaged" Position
"',_.'-__"" Disen gaged"
Position . " \_", \_/_ Brake
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE-
o To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
• Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
o Move throttle control to slow po_,ition.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
= Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
o Never use choke to stop engine.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,ACAUTION.- Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc,
THROTTLE CONTROL
Always operate engine at full throttle.
o Operating engine at less than full throt-
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
°Start tractor with cfutch_rake pedal ;_;
depressed and gearshift lever in neutral
(N)position.
°Move gearshift lever to desired posi-
tion.
o Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
°Grasp lift lever.
° Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately
!-1]2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6inches in height should be
mowed twice. Make the first cut relative-
ly high; the second to desired height.
13

TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged wilt shut off the engine.
o Select desired height of cut'.
o Start mower blades by engaging attach-
ment clutch control.
o TO STOP MOWER BLADES - disen-
gage attachment clutch control.
J_kCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Lift Lever Attachment Lift Lever
High Position .._High_ Position
"Disengaged" __.__'_'_.. Low
TO OPERATE ON HILLS
,_CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use,
• Choose the slowest speed before start-
ing up or down hills.
.Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
•If stopping ls absolutely necessary,
push clutch!brake pedal quickly to brake
position and engage parking brake.
° Move gearshift lever to 1st gear. Be
sure you have atlowed room for tractor
to rol/slightly as you restart movement.
= To restart movement, slowly release
parking brake and clutch/brake pedal.
. Make all turns slowly.
TO TRANSPORT
o Raise attachment lift to highest position
with attachment lift control.
o When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPHo
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor_ Use an appropriate
means of tying hood to tractor (rope, cord,
etco).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
° The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
° Check engine oil with tractor on level
ground.
° Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level if necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
.To change engine oil, see the Mainten-
ance section in this manual,
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
B7 octane, (Use of leaded gasoline wilt
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline, Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
,_.WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, thefuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional
information. Never use engine or carbure-
tor cleaner products in the fuel tank or
permanent damage may occur.
14

,_CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
o Place gear shift lever in neutral (N) posi-
tion,
• Move attachment clutch to "DISEN-
GAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute_ if the
engine does not start after several
attempts, move throttle control to fast
pos!tion, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke pos!tion and retry.
WARM WEATHER STARTING (50 ° F and
above)
• When engine starts, move the throttle
control to the fast position.
oThe attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F AND
BELOW) !;
° When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper _
ature.
oThe attachments can also be used dur-
ing the engine warm-up period.
NOTE: if at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
NOTE; At a high altitude (above 3000
feet) or In cold temper_.tures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See %0 ADJUSTCARBURETOR" in the
Service and Adjus!ments section of this
manual.
MOWING TIPS
o Tire chains cannot be used when the
mower housing is attached to tractor,
,, Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
o The left hand side of mower should be
used for tdmmingo
° Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This wil! result in a more even distribu-
tion of clippings and more uniform cut-
ting.
° When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive_
ways, etc. After one or two rounds,, "
mow in the opposi!e direction making
left hand turns untd finished
o If grass is extremely tatt, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
_, Do not mow grass when It is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
oAlways operate engine at ful! throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a tow enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
oWhen operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
15

MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash, Clean after each use_ "
The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they wilt disperse into the
grass and not be noticed. Also, the
mulched grass will btodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this wilt provide the
best recutting action of the blades.
o Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon° At this t_Jmethe grass has
dried and the _newly cut area will not be
exposed to the direct sun,
o For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched asecond time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
= Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn,
Max 1/3
16

CUSTOMER RESPONSIBILITIES
AsYoucoMP, r.
C ckB. .opera.o. V'
Check Tke Pressure _ , _ .....................................
Check Operator Presence and
Tinterlock Systems
R Check for Loose Fasteners
SharperVReplace Mower Blades
Lubrication Chart
0Check Battery Level
R(;lean Battery end Terminal#Recharge
Check Trar-,,sa_xleCooling
v" V'-3 .......
Clean Air Scroen
Inspect MuffierlSpark Ar_estet
Replace Oil Ftllef (tf equipped)
Clean Engine Cooling FJr_
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fue! Filter
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructedin this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
oOnce a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear_A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
-Check engine oi! level.
°Check brake operation.
•Check tire pressure.
°Check operator presence and interlock
systems for proper operation.
o Check for loose fasteners.
@Spl Spindle
Zerk Zerk
31"
Front
Wheel
Front Wheel qBeadng
Bearing Zerk
Engine
@Attachment I i
Clutch i i
Pivot(s) l i
L. J
@SAE 30 or 10w30 Motor OIL
@General Purpose Grease
_) Refer to Maintenance"Engine" Section
IMPORTANT; Do not oil or grease the
pivot points Which have special nylon bear-
Ings, Viscous lubricants will attract dust
and dirt that will shorten the life of the self.-
lubricating bearings, if you feel they must
be lubricated, use only a d_, powdered
graphite type lubricant sparingly.
17

TRACTOR _
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual)_
TIRES !
° Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
on page 5 of this manual).
o Keep tires free of gasoline, oi!, or insect
control chemicals which can harm rub-
ber.
o Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer, Tire sealant also prevents tire dry
rot and corrosion,
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
o Raise mower to highest position to allow
access to blades_
• Remove hex bolt, lock washer and flat
washer securing blade.
o Install new or resharpened blade with
trailing edge up towards deck as shown.
,, Reassemble hex bolt, lock washer and
flat washer in exact order as ,shown.
° Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Blade
\
Flat Washer,...
Lock Washer__" Up
He×Bo.(a aN Z
*A Grade 8 heat treated bolt can be
identified by six Fineson the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
o To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
batancer. (When using a cone balancer,
follow the instructions supplied with bal-
anGer).
NOTE" Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not,
,, Slide blade on[u an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position° tf either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
Center Hole
5/8" Bolt
or Pin
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. Howev-
er, periodic charging of the battery with an
automotive charger will extend its tife_
• Keep battery and terminals clean.
°Keep battery botts tight.
, Keep small vent holes open.
,Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the batter/and ter-
minals can cause the battery to "leak"
power,
°Remove terminal guard_
° Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
18

o Rinsethebatter'./withplainwaterand 1
dry.
o Clean terminals and battery cable ends
with wire brush until bright;
°Coat terminals with grease or petroleum
jelly,
o Reinstall battery (See "CONNECT BAT-
TERY" in the Assembly section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING..
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH_ Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
NOTE; Although multi-viscosity 0its
(5W30, 10W30 etc.)improve starting in
cold weather, these multi-viscosity oilswill
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oilafter every 25 hours of
operation or at least once ayear if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oit fill cap/dip-
stick securely each time you check the oll
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
o Be sure tractor is on level surface.
o Oil will drain more freely when warm.
,, Catch oil in a suitable cqntainer.
o Remove oil fill capid{'pstick. Be careful
not to allow dirt to enter the engine
when changing oil,
° Remove drain plugo
o After oil has drained completely, replace
oil drain phJg and tighten securely_
°Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" on page 5 of
this manual_
•Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading,
Keep oil at "FULL" line on dipstick.
AIR FILTER
Oil Fill
'-"Cap!Dlpsttck
\/ Oil Drain
_,,,," Plug
Your engine will not mn properly using, a
dirty air filter. Clean the foam pre-clearier
after every 25 hours of operation or every
season. Service paper cartridge every 100
hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•Slide loam pre-cleaner off cartridge.
,, Wash it in liquid detergent and water.
,, Squeeze it dry in a clean cloth.
°Saturate it in engine oil Wrap it in clean,
absorbent cloth and squeeze to remove
excess oil.
o if very dirty or damaged, replace pre-
cleaner.
° Reinstall pre-cleaner over cartridge.
° Reinstall cover and secure with knob(s),
TO SERVICE CARTRIDGE
o Remove cartridge nut.
•Carefully remove cartridge to prevent
debris from entering carburetor. Clean
base carefully to prevent debris from
entedng carburetor.
o Clean cartridge by tapping gently on flat
surface, If very dirty or damaged,
replace cartridge. ;
o Reinstall cartridge, nut, precleaner,
cover and Secure with knob(s ).
19

IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge, Do not
use pressurized air to clean or dry car-
tridge.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn
dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
o Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
o Cover oil fill opening to prevent entry of
dirt.
o Use compressed air or stiff bristle brash
to thoroughly clean engine cooling fins,
° To reassemble, reverse above proce-
dure.
Screws Blower
air screen
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
on page 5 of this manual
IN-LINE FUEL FILTER
The fuel filter shoutd be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections,
o Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor_
•Be sure there are no fuel line leaks and
clam.
__u_el F1Clamp
Iter
CLEANING
oClean engine, battery, seat, finish, etc.
of all foreign matter.
o Keep finished surfaces and wheels free
of all gasoline, otl, etc,
o Protect painted surfaces with automo-
tivetype wax.
We do not recommend using agarden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
Assembly
Englne Coollng
Plug
2O