Craftsman EZ3 917.270771 User manual

Owner's Manual
CRIIFTSMilN+
19.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Mod_l:No
917.2/07-7,i
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assernbly ................................................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts ......................................... 32
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN BIDING EQUIPMENT
Fortwo (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-
tained, lubricated and tuned up accordingto the instructionsin the owner's manual,
Sears Willrepair or replace, free ofcharge, any:parts found to be defective in material or
workmanship.
This Warranty does not cover.
• Expendable items which become worn duringnormal use, such as blades, spark
plugs, air cleaners, belts, etc.
•Tire replacement or repair caused by puncturesfrom outside objects, such as nails,
thorns, stumps, or glass.
•Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON B'AT3"ERY -
For ninety(90) days from date of purchase, if any battery included with this ridingequip-
ment proves defective in material orworkmanship and ourtesting determines the bat-
tery will not holda charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment isavailable at nocharge for 30 days from
the date of purchase. Please contact your nearest servicecenter. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman ridingequip-
ment toyour nearest Sears Service Center. (In-home warranty service will stillbe avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this productis in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
•Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area isclear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary.Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point itat anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave arunning machine unat-
tended. Always turn oft blades, set park.
ing brake, stop engine, and remove
keys before dismounting.
2

• Tumoffbladeswhennotmowing.
•Stop engine before removing grass
catcher or uncloggingchute.
• Mow only in daylightor good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for trafficwhen operating near or
crossing roadways.
•Usa extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are amajor factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbo, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles, i
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not makesudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Donottumonslopesunlessnecessary,
and then, turn slowly and gradually
downhill, if possible.
•Do notmow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
puttingyour foot onthe ground.
•Do notuse grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur ifthe operator
is not alertto the presence of children.
Children are often attracted to the
machine and the mowing activity.Never
assume that children will remain where
you lastsaw them.
•Keep children out of the mowing area
and under the watchful care of another
responsibleadult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be sedously injuredor interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubo, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels.They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running,Allow en-
gine to cool before refuermg.Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regulady.
•Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3

•Never make adjustments or repairs with
the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people •Mow up and down slopes (15 ° Max), not
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and tum machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
,_,Look for this symboi to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do not turn'on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
AWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.

PRODUCT SPECIFICATIONS
HORSEPOWER: 19.0
GASOLINE 3.5 GALLONS
_APACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 30 (above 32°F)
API-SF/SG/SH): SAE 5W-30
(below 32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: . Champion RJ19LM OR
•H
GAP..030 ) J19LM
VALVE
CLEARANCE: INTAKE: .004"-.006" EXHAUST: .007"-•009"
GROUND SPEED
(MPH): FORWARD:
1sT 1.2
2ND 1.5
3 RD 2.4
4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT.' 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
ofa Craftsman Tractor• It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center•
We have competent, well-trained techni-
cians and the proper tools to service or
repair thistractor.
Please read and retain this manual. The
instructionswillenable you to assemble
and maintain yourtractor properly.Always
observe the "SAFETY RULES".
MAINTENANCEAGREEMENT
A Sears Maintenance Agreement is avail-
able on thisproduct• Contact your nearest
Sears storefor details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Followthe instructionsunder =Mainte-
nance" and =Storage" sections ofthis
owner's manual•
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
shouldbe maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
CaliforniaPublic Resources Code)• Other
states may have similarlaws. Federal
laws applyon federal lands•A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual)•
5

PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Large Flat Washer
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher
3/8
(1) Hex Bolt
5/16-18x 1-1/4 @(1) Locknut
5/16-18
(1) Shoulder Bolt
5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge ©(1) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE
(2) Screws _(2) Lock_,plq,pppppl,ppl #10 x 518 Washers #10
1(2) Washers
v3/16 x 3/4 x 16 Gauge "_=_,_
Parts packet separately in carton Parts Bag contentsnot shown full size
(2) Washers
(2) Shoulder _3/8 x 7/8 x 14
Bolts
(2) Centedock Nuts
Seat IN
_d_
Cassette
Mulcher
,>,ateJ/1
t,,,
o
!
I
Steedng :
Boot
Manual
Parts Bag
I
I
!
!
!
(2) Gauge Wheels
Steering Wheel C-_'=_ n n
Adapter (,.) (2) Latch Hook
Assemblies
-Steering
Extension
Steering "l Shaft
Wheel insert !i
Slope Sheet
-7

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Reviewthe video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench
(1) Phillips Screw- (1) Pliers
driver (1) Tire pressure
(1) Utility knife gauge
(1) 314" Socket with drive ratchet
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
•Cut, from top to bottom, along lines on
allfour comers of shipping carton, and
lay panels flat.
•Check for any additionalloose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
•Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
•Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so
they are pointing straight forward.
•Slide steering wheel adapter onto steer-
ing shaft extQnsion.
•Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
•Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
•Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
/'_ Insert
_,_'_._,_Jl_ _J_ 3/8 Lock
F_._sher
Steering _._-_ _ .La.rge Flat
Wheel _____ )wasner
_-_eedng Boot
Adapter_Extension
4/Shaft
_ _ 5/16 Hex •
5/16 Lock Nut_ Bolt
Lower •. - .-_.=_.°.
Steering Shaft , -. ",I
I
Tabs
Slots
8
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) posi-
tion.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.

HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY
•Lift hood to raised position.
•If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
.-_S_:"_.::;;'".
_": . Label
--_::'" ./
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten,
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
position.
•Raise seat and tighten adjustment knob
securely. Seat
Seat Pan
Shoulder
Bolt
Adjustment
Knob
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop
erly adjusted to ensure optimum mower
performance.
•Assemble gauge wheels with tractor on
a flat level surface.
•Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the_Operation section of this
manual).
•With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground, install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 Iocknut and tighten securely.
•Repeat for opposite side installing
gauge wheel in same adjustment hole,
Gauge Wheel Mounting
Bracket \
3/8-16
Lockout r Bolt
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
•Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
ower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place, Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Q

Weld Nut
Lock
Weld Washer
Nut,N
Hook
Washer
Screw
Plate
Hook Points
Latch
Nut
Lock Washer
Washer
Deflector
Shield
Latch
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments section of
this manual. Verify that the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor,check to see that the brake is properly
adjusted. See =TOADJUST BRAKE" in
the Service and Adjustments section of
this manual.
/ CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed,
,/ No remaining loose parts in carton.
•/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/Seat is adjusted comfortably and
tightened securely.
/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
,/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORThNT ITEMS:
,/ Engine oil is at proper level.
/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/Become familiar with all controls -their
location and function. Operate them
before you start the engine.
/Be sure brake system is in safe
operating condition.
10

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththeproduct.
Learnandunderstandtheirmeaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING i/
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
o@o @@@@@
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREEWHEEL
(AutomaticModelsonty)
11

KNOW YOUR TRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparetheillustrationswithyourtractortofamiliarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter Attachment Light Switch
Clutch Lever Ignition Position
Switch
...... Lift Lever
Choke Control
Throttle Attachment
Lift Lever
Clutch/Brake
Pedal
Indicator
Parking Brake
Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATrACHMENT CLUTCH LEVER: Used to
engage the mower blades, or other attach-
ments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting a
cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and start-
ing the engine. "
PARKING BRAKE: Locks clutch/brake pedal
into the brake position.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT UFT LEVER: Used to raise,
lower, and adjust the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing itsposi-
tion.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glass-
es or eye shields while operating your tractor or performing any adjust-
ments or repairs. We recommend a wide vision safety mask over specta-
cles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
•Depress clutch/brake pedal into full
=BRAKE" position and hold.
•Place parking brake lever in
=ENGAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in =BRAKE" position.
Make sure parking brake will hold trac-
tor secure.
Choke Control Attachment Clutch Lever
"Engaged" Position
Throttle "Disengaged"
Control' Position
Clutch/Brake g Brake
Pedal "Ddve"
Position' Position
•Gearshift
PositionLever
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
•To stop ground drive, depress
clutch/brake pedal intofull "BRAKE"
position.
•Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
•Move throttlecontrol to slow position.
NOTE: Failure to move throttlecontrolto
slow position and allowing engine to idle
before stoppingmay cause engine to
=backfire'.
•Tum ignition key to =OFP position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFP will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,A CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
•Operating engine at less than full throt-
tle reduces the battery charging rate.
•Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
•To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
•Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
•Move gearshift lever to desired posi-
tion.
•Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
13

TOADJUSTMOWERCUTTINGHEIGHT
Thepositionofthe attachment lift lever
determines the cutting height.
• Grasp lift lever.
•Press plunger with thumb and move
lever to desired position.
The cutting height range is approximate-
ly 1-1/2 to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
•The average lawn should be cut to
approximately 2-112 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Start mower blades by engaging attach-
ment clutch control.
•TO STOP MOWER BLADES - disen-
gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
AttachmentClutch Attachment Lift Lever
Lever =Engaged"/._-_} Hig_hPosition
Posi.o
"Disengaged__Low
Position - _ _/_:i_ "-_ Position
'_ DiuaS_r:rge
_OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use,
•Choose the slowest speed before start-
ing up or down hills.
•Avoid stopping or changing speed On
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage par.king brake.
•Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
•Make all turns slowly.
TO TRANSPORT
•Raise attachment lift to highest position
with attachment lift control.
•When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) aPR.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or atrailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
A'I-rACHMENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground
and cause you to lose control of your trac-
tor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
•Check engine oil with tractor on level
ground.
14

• Removeoilfill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for afew seconds,
remove and read oil level. If necessary,
add oil until =FULL" mark on dipstick is
roached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
•To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum bf 87
octane. (Use of leaded gasoline wilt
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
_dweather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an
engine while instorage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructionsfor additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma-
Znct damage occur.
AUTION. Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or ifthe engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
•Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
•Place gear shift lever in neutral (N)
position.
•Move attachment clutch to "DISEN-
GAGED" position.
° Move throttlecontrol to fast position
•Pullchoke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may notbe
needed.
NOTE: Before starting, read the warm and
cold startingprocedures below.
•Insert key into ignitionand turn key
clockwise to "START" positionand
release key as soon as engine starts.
Do not runstartercontinuouslyfor more
than fifteen seconds per minute. Ifthe
engine does not start after several
attempts, push choke controlin, wait a
few minutesand try again. If engine still
does not start, pullthe choke control out
and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
•When engine starts, slowly push choke
controlin untilthe engine begins to run
smoothly.If the engine starts to run
roughly,pullthe choke control out slight-
lyfor a few seconds and then continue
to push the controlin slowly.
•The attachments and ground ddve can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50°F AND
BELOW)
•When engine starts, slowlypush choke
controlin untilthe engine begins to run
smoothly.Continue to push the choke
control insmall steps allowingthe
engine to accept small changes in
speed and load, untilthe choke control
isfully in. If the engine startsto run
roughly,pull the choke controlout slight-
lyfor afew seconds and then continue
to push the control in slowly.This may
require an engine warm-up pedod from
several seconds to several minutes,
depending on the temperature.
•The attachments can be used dudng
the engine warm-up pedod and may
require the choke control be pulled out
slightly.
NOTE: A highaltitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "1"OADJUST CARBURETOR" in the
Service and Adjustmentssection of this
manual,
15

MOWING TIPS
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribu-
tion of clippings and more uniform cut-
"ting.
•When mowing large areas, start by tum-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
•The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
•Avoid cutting your lawn when itJs wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
•Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
_JI 1 e
16

CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE .i#___ __._...,._y
AS YOU COMPLETE _'____O_'_ _ _ _ _ R,_.
REGULARSERVICE /_/" _/" _S'_ SERVIC E DATES
r_rTl
Check Brake Operatlan _V, _V,
Check Tire Pressure
Check Operator Pre_ence and
T ,nterlack Systems
Check for LOOSe Fasteners i II_7
Sharpen/Replace Mower Blades _4
Lubrication Charl ll_
T Check Battery Level
gclaan Battery and Terminals 14/
Check Transaxle Cooling I_
Adjust Blade Belt(e;) Tension V/s
Adjust Motion Drive Belt(s) Tension I#/s
Check Engine Oil Level If
Change Engine Oil I_1.±,3
NE Clean Air Filter
Clean Air Screen
IG Inspect Muffler/Spark Arrester If
Replace OII Filter (If equipped) 11_1.=
Clean Engine Cooling Rns _,
Replace Spark Plug ll_
Replace Air Filter Paper Cartridge I/d=
Replace Fuel Filter II_
t .ChangemoreoRenwhlmopemtklgunderlh_r,'Jloadorinhighamt_enttempMaturu. 5.ffequlppedwl[hlr.dJkNRM)_lyltw:n.
2 - Service rnoe'e ofWn when oper itlng In dirty oi"dusty ¢ondibons. 6 - Not required If eqtJtpped WrL1 malntlfkqlnc_el battery
3 - If equipped with o41filter, change 01_ever/SO hours. 7 - T)ghhm h'cmt Lx_e _ bolt to 35 ft.-hi, mludmum.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock
systems for proper operation.
•Check for loose fasteners.
LUBRICATION CHART
e
Zerk Zerk
Front
Wheel
OFrontWheel Bearing
Beadng Zerk Zerk
O Engine
I
@Attachment I;I 0 Gear-
Clutch ' '
,,shift
Pivot(s) '"-'
,,,, Pivots
@SAE 30 or 10w30 Motor OIL
OGeneral Purpose Grease
ORefer to Maintenance Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon bear-
ings. Viscous lubricants will attract dust
and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17

TRACTOR
Alwaysobservesafetyruleswhenper-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet .
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
bet.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is i'unning, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and flat
washer securing blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole isn blade must align with
star on mandrel assembly.
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• 13ghten bolt securely (27-35 Ft. Lbs.
torque).
TrailingEdge Up _.. MandrelAssembly
Blaae Center j_
Hole _/A_,:._:_' :_'_
FlatWasher L._ I_::::.:
Lock __._
_'-Hex Bolt(Grade 8)* '_
*A Grade8 heattreatedboltcan beidentir_dbysix
linesonthebolthead.
IMPORTANT: Blade bolt is Grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
Center_,_._\JF_/jH°le//
5/8" Bolt -,_-._'___,<_7 .,Blade
or Pin "'"__
BATI'ERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
18

•Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for I hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak"
power.
•Remove terminal guard.
•Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and o, •
dry.
•Clean terminals and battery cable ends
with wire brush until bdght.
•Coat terminals with grease or petroleum
jelly.
•Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
al).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH, Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
•¢ _o. .2o, .l(p _P 1_ 2:7 3_ 46. I
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°1=, Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year ifthe
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hoursof operation.Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meetAPI
service classificationSF, SG or SH.
•Be sure tractor is on level surface.
Oil willdrain more freely when warm.
Catch oil in a suitable container.
Remove oilfill cap/dipstick. Be careful
notto allow dirt to enter the engine
when changing oil.
•Remove drain plug.
•After oil has drained completely, replace
oil drain plug and tighten securely.
•Refill engine with oilthrough oil filldip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see =PROD-
UCT SPECIFICATIONS" section of this
manual.
•Use gauge on oilfill cap/dipstickfor
checking level. Be sure dipstickcap is
tightened securelyfor accurate reading.
Keep oil at "FULL"line on dipstick.
AirScreen
Plug
AIR RLTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
•Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
•Squeeze it dry in a clean cloth.
•Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
19

• Ifverydirtyordamaged,replacepre-
cleaner.
• Reinstallpre-cleanerovercartridge.
•Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•Remove wing nuts and cartridge plate.
•Carefully remove cartridge to prevent
debris from entering carburetor.
•Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
•Reinstall cartridge plate, wing nuts, pre-
cleaher, cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora-
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Knob -_ ._ c°ver
Cartridge
Wing Nut _ Plate
Foom p"
Pre-Cleaner _ _ Cartridge
Air Scree_
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from over-
heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn
dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and Ad-
justments section of this manual).
TopAir Gui_..
Engine Cooling "*
Fins
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
.ate afire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning Of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
•With engine cool, remove filter and plug
fuel line sections.
•Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
•Be sure there are no fuel line leaks and
clamps are properly positioned.
•Immediately wipe up any spilled gaso-
line.
pClamp_.
•_uel Filter
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
•Keep finished surfaces and wheels free
of all gasoline, oil, etc.
•Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the elec-
trical system, muffler, air filter and carbure-
tor are covered to keep water out. Water
in engine can result in a shortened engine
life.
Air Guide Cover=
(Both Sides) on