Craftsman EZ3 917.272021 User manual

Owner's Manual
CRflFTSMflN
16.5 HP
ELECTRIC START
46" MOWER
AUTOMATIC
LAWN TRACTQ_t
Model No:
917.2-72021
L=Z•
• Safety
• Assembly
•Operation
• Maintenance
----*Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am, 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Tum-_offblades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes requir_ eXtra caution. If you Cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufacturer's recommen-
dations for wheel weights or counter-
w_ights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
_Avoidstarting or stoppidg on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight o'0Wnthe
slope.
DO NOT:
•Do not tum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop,offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do_o3'R_worr--Wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occurif the operator
is notalert to the presence of children.
Children are often attracted to the
machine and the mowingactivity.Never
assume that childrenwill remain where
you last saw them.
•Keep children outof the mowingarea
and underthe watchfulcare of another
responsible adult.
•Be alert and tum machine off ifchildren
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handlinggasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approvedcontainer.
Never remove gas cap or add fuel
withthe engine running.Allow en-
gine to cool before refueling.Do not
smoke.
Never refuelthe machine indoors.
Never storethe machine or fuel
container insidewhere there isan
open flame,such as a water heater.
Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip,
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
•Stop and inspect the equipment if you
stdke an object. Repair, if necessary,
before restarting.
3

Never make adjustmentsor repairswith
the_qgine_running.
Grass catcher componentsare subject
to wear, damage, and deterioration,
whichcouldexpose moving partsor
allow objectsto be thrown. Frequently
check componentsand replace with
- manufacturer'srecommended parts,
when necessary.
•Be sure th6arOa is Clear of other people
before mowing. Stop machine if anyone
enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Never carry children. They may fail off
and be seriously injured or interfere with
safe machine operation.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off ifchildren
enter the area.
•Before and when-backing, look behind
and down for small children.
•Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently.
Adjust and service as required.
•Mow up and down slopes (15 °Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do not tum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
•lLLookfor this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWAREI!! YOUR SAFE-
IS INVOLVED. _=.
ACAUTION: In orderto preveal,acciden-
tal starling when setting up, transporting,
adjustingormaking repairs always discon-
nect spark plugwire and place wire where
itcannot contactspark plug.
,AWARNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
4

PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
ANDTYPE.'-
OILTYPE
API-SF/SG/SH):
3.5 GALLONS
UNLEADED
REGULAR
SAE 10W-30
(above32°1)
SAE 5W-30
(below 32°1)
DIL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER: 3.5 PINTS
SPARK PLUG: Champion RC12YC
(GAP: .040")
GROUND SPEED FORWARD: 0- 4.5
(MPH): REVERSE: 0- 2.0
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM: 15AMPS @ 3600 RPM
BA'I-I'ERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: UlR
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possibledependability
and performance.
Shouldyou experience any problemyou
cannoteasily remedy,please contactyour
nearest Sears AuthorizedService Center.
We have competent, well-trainedtechni-
cians and the propertoolsto serviceor
repairthis tractor.
Please read and retain thismanual. The
---instructionswill enable you to assemble
and maintainyour tractor properly.Always
observethe "SAFETY RULES=_
MAINTENANCE AGREEMENT
kASears Maintenance Agreement is avail-,
able onthis product.Contact your nearest
Sears storefor details.
CUSTOMER RESPONSIBILmES
• Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
,AWARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5

Parts Bag contents shown full size
(1) Knob (
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
(2) Washers
3/16 x3/4 x 16 Gauge
(2) Weld
Nuts #10
(2) Screws #10 x5/8
(2) Lock
Washers #10
(4) Retainer Springs (single loop) (3) Retainer Spdngs (double loop)
6

Parts packed separately in carton
Seat
Video
Cassette
•Mulcher
Plate
Manual I Parts Bag Steering
Wheel
m
(2) Shoulder
- Bolts
(2) Gauge Wheels
G
(2) Washers 3/8x 7/8 x 14 Gauge
Q(2) Center lock Nuts
Parts Bag. contents not shown full size
Hook (2) Keys
Assemblies
(2) rontUnk Assemblies
I=
'Slope Sheet
Steedng
wheel
Insert
Steering Sleeve
',.i"
Stsedng Sleeve
Extension _:
7

You_newtractor has been assembledat thefactory with exceptionof those partsleft
unassembledfor shippingpurposes.Toensure safeand proper operationofyour tractor
all parts and hardware you assemble mustbe tightened securely.Use the correcttools
as necessary to insure propertightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
" A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench
(2) 1/2" wrench
(1) Utility knife
(1) Pliers
(1) 314" Socket w/
drive rachet
(1) Phillips Screw-
driver
(1) Tire pressure gauge
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
_Wheel Insert
--..-----Lock Nut
_j..__ Large Flat
_. Washer
When right or-left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
•Remove mower and package materials.
• Check for anyadditional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
•Remove Iocknut and large flat washer
from steedng shaft.
"" •Position front whee_'0f the tractor so
they are pointing straight forward.
•Slide the steering sleeve o-V'erthe steer-
ing shaft.
•Align tabs and press steedng sleeve
extension into bottom of steering wheel.
•Position steering wheel so cross bars
are horizontal (left to dght) and slide
onto adapter.
•Secure steedng wheel to steedng shaft
with Iocknut and large flat washer previ-
ously removetl. Tighten securely.
• Snap steedng wheel insert into center
of st,61_ng wheel.
• Remove protectivematedals from trac-
tor hood and grill.
Steering
Steering
Wheel Adapter
Tabs _Steering
Sleeve
IExtension
I " - ,,.,_,. -- t_ I':l I
Steering------'-"TK,, ;1___-2;.-' . :,',
s,eev /','! ,:
\ "_._, -..,, /\
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press liftlever plunger and raise attach-
ment liftlever to its highest position.
•-Release parking brake by depressing
clutch/brake pedal.
•Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation
section of this manual).
•Roll tractor forward off skid.
8

HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift hoodto raisedposition.
• If-IW=sbatteryis putinto serviceafter
month andyear indicatedon label (label
locatedbetweenterminals)chargebat-
teryfor minimumof one hourat 6-10
amps.(See "BATTERY"in Maintenance
section ofthis manualfor charging
instructions).
.,'_ $==,=B •
oo $
/,
"" Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat
pan.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
-.-siton seat.
•Slide seat untiPa comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its adjusted
Ix)sition.
•Raise seat and tighten adjustment knob
SeC_urely. _,. Seat
Seat Pan
Shoulder
Bolt
Adjustment Knob
Flat Washer
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK BRAKE SYSTEM
After you leam how to operate your trac-
tor, check to see that the brake is properly
adjusted. See =TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment liftcontrol. Engage parking
brake.
•Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
•Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
•Install second front link in left hand front
suspension bracket only and retain with
single loop retainer spnng as shown.
•Tum height adjustment knob counter-
clockwise until itstops.
•Lower mower linkage with attachment
lift control.
•Place the left hand suspension arm on
outward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spdng with loops down as shown.
•Slide left side of mower back and install
the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
•Place the righthand suspensionarm on
outward pointing deck pin. if necess.,ary,
rockand raise front of mower toauign
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
9

•Gonnect anti-sway bar to chassis brack-
et under leftfootrestand retainwith
double loop retainerspring.
•Tum heightadjustment knobclockwise
t_remove slack from mower suspen-
sion.
•Raise mower to highest position.
•Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS =in the
Operation section of this manual).
Double Loop
Chassis Retainer Spring
Bracket (Outward pointing
Shoulder deck pins)
Boat ÷ --- --_ .-- --
Gauge
Wheel
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER PosmoN OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Vedfy that the
belts are routed correctly.
Front
sus_ suspen_on
Arms Brackets
Front Mower Electric
Bracket Clutch
Front
3/8 Washer
3/8-16
Center
Locknut
Use Pliers For
Retainer Springs
Double Loop
Retainer Spring
Anti-Sway
Bar
INSTALL MULCHER PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
.... weld nut as shown. _:-
NOTE: Pre-assemble weld nut to latch
hook byinserting weld nut from'the top
with hook pointing down. Tighten hard-
ware securely.
•Raise and hold deflector shield in up-
right position.
•Place front of mulcher plate over front of
mower deck opening and slide into
•place, as shown.
•_Hook front latch into hole on front of
mower deck. _
•Hook rear latch into hole on back of
mo__-
Single Loop
Retainer Springs
Discharge Guard
Idler
Pulley
ACAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
10

Weld Nut
from the Top_
Lock
Washer
Neld Screw
Nut
Mulcher
Plate
Deflector
Shield
Hook Points
Latch
Hook
Nut
Lock
Washer
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/ Become familiar with all controls -their
location and function. Operate them
before you start the engine.
,/ Be sure brake system is insafe operat-
ing condition.
,/ It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
=PURGE TRANSMISSION" in the Op-
eration section of this manual).
Latch
Hooks
I/CHECKLIST
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
V' All assembly instructionshave been
completed.
v' No remaining loose parts in carton.
v' Battery is properlyprepared and
charged. (Minimum 1 hourat 6 amps).
v' Seat is adjusted ocmfortably and
tightened securely.
v' All tires are properlyinflated.(For
shippingpurposes, the tireswere
overinflatedat the factory).
i," Be sure mower deck is propedyleveled
... side-t_side/front-to-re_r for best
cutting results.(Tires mustbe properly
inflatedfor leveling).
v' Check mower and drive belts. Be sure
they are routed properlyaround pulleys
and inside all belt keepers.
v' Check wiring.See that all connections
are stillsecure and wires are properly
clamped.
v' Before drivingtractor,be sure free-
wheel control is in driveposition.
11

These-symbolsmay appearon your tractor or in literature supplied with the product.
Leam and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT I
k
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
ATTACHMENT REVERSE
CLUTCH ENGAGED
NHLc®) I
NEUTRAL HIGH LOW PARKING BRAKE
IGNmON ATTACHMENT CLUTCH DISENGAGED
KEEPAREACLEAR SLOPEHAZARDS
(SEE SAFETYRULESSECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(AutomaticModelsonly)
12

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR-
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Clutch/Brake
Control_
Ignition
Switch
Light Switch
Position
Attachment
Clutch Switch
Lift Lever
Plunger
Height
Adjustment
Knob
Freewheel
Control
Attachment
Lift Lever
Brake
Motion
Control Lever
Speed
2MPH
1MPH
Our tractorsconformto the safety standardsof theAmerican
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, e_,other at-
tachments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the _ae_l_wi -tb_tbeengine off.
HEIGHT'ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
ordischarging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13

The operationof any tractorcan result in foreign objectsthrown into the
yes, whichcan result in severe eye damage.Alwayswear safety glasses
reye shields while operating your tractor or performing any adjustments or
repaers. We recommend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
Yourtractoris equippedwith an operator
presence sensingswitch.When engine is
running,any attempt by the operator to
leave the seat withoutfirst settingthe
parking brake will shutoff the engine.
TO SET PARKING BRAKE
•Depress clutch/brake pedal into full
=BRAKE" position and hold.
•Place parking brake lever in =EN-
GAGED" position and release pressure
from clutch/brake-pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle/ Push-In to Attachment Clutch
Choke =Disen< Switch Pull Out To
=Engage"
=Brake"
"Engaged"Pos_on
Pedal =Ddve" =Disengaged"
Position Position
STOPPING
=MOWER .BLADES -.z:.
•To stop mower blades, move attach-
ment clutch switch to "DIS_AGED"
position.
GROUND DRIVE -
•To stop grounddrive, depress
clutch/brake pedal intofull =BRAKE"
position.
• Move motioncontrollever to neutral (N)
position.
IMPORTANT: The motioncontrollever
does not retum to neutral (N) position
when the clutch/brakepedal is depressed.
ENG1NE_. •-_-=_"
•Move throttle control to slow position.
NOTE: Failureto move throttlecontrolto
slow positionand allowingengine to idle
before stoppingmay cause engine to
=backfire".
•Tum ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than =OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A, CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throt-
tle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
•Start tractor with motion control lever in
neutral (N) position.
•Release parkin_ brake and clutch/brake
pedal.
•Slowly move motion control lever to
desired position.
NOTE: The effort to move the motion con-
trol lever will reduce after the first few
hours of use. This is normal.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by tuming
the height adjustment knob in desired
direction.
•Tum knob clockwise ((_) to raise cutting
height.
•Turn knob counterclockwise (,b) to
lower cutting height. "
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
14

proximateand mayvary dependingupon
soilconditions, heightof grass andtypes
of grass being mowed.
•The average lawn should be cut to
ap-pr-oxir_ately2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cuffing height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevents-c_rpi_g in-most terrain (_ondi-
tions.
•Adjust gauge wheels with tractor on a
flat level surface.
•Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
•With mower in desired height of cut po-
sition, gauge wheels should be assem-
bled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 318 washer, and 3/8-
16 Iocknut and tighten securely.
•Repeat for opposite side installing
_gauge wheel insame adjustment hole.
Mounting ,,
Bracket
3/8-16
Locknut
3/SWasher
Shoulder Bolt
Gaug'_"Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
•Select desired height of cut.
•Lower mower with attachment liftcon-
trol. __
- St_wew=blades by engaging attach-
ment' clutch control.
g_ge attachment clutch control.
AUTION: Do not operate the
Attachment Clutch
Switch Pull Out To
"Engage"
mower without either the entire grass
catcher, on mowers so equipped, or the
discharge guard in place.
Attachment Lift Lever
High PosiJJon
Push inTo
"Disengage"
Discharge
Guard
TO OPERATE ON HILLS
ACAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
•Choose the slowest speed before start-
ing up or down hills.
•Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake
position and engage parking brake.
•Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
•To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
•Make all turns slowly.
TO TRANSPORT
When pushingor towingyourtractor, be
sure to disengagetransmissionby placing
freewheel controlin freewheeling position.
Freewheel controlis locatedat the rear
drawbar of tractor.
•Raise attachment liftto highestposition
withattachment liftcontrol.
•Pullfreewheel controlknobout and hold
in position by insertingretainerspring
intoforward hole of controlrod.
•Do not'pushor towtractor at morethan
two (2) MPH.
15

• IO reengage transmission, reverse
above procedure. "-
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trai[_7,_,besure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by-and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil filicap/dip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
-tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
•For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART" in the Customer
Responsibilitiessectionof this manual).
oTo change engine oil,-:seethe Customer
Responsibilitiessection in thismanual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera-
tures bel_ow 32°F(0°C), use fresh, clean
winter g_'_e g_o|ine to help insUre good
cold weather starting. 16
_WARNING: Experience indicatesthat
alcoholblended fuels (called gasoholor
usingethanol ormethanol) can attract
moisturewhichleads to separation and
formation of acidsduringstorage. Acidic
gas can damage the fuel system of an
engine while instorage. To avoid engine
problems, the fuel system shouldbe emp-
tied before storage of 30 days or longer.
Drainthe gas tank,start the engine and let
it run untilthe fuel linesand carburetorare
empty. Use fresh fuel next season. See
Storage Instructionsfor additionalinforma-
tion. Never use engine or carburetor
cleaner productsin the fuel tank or perma-
nentdamage may occur.
_CAUT!ON: Fillto bottom of gas tank
filler neck. Do notoverfill.Wipe off any
spilledoilorfuel. Do notstore, spillor use
gasoline near an open flame.
TO START ENGINE
When startingthe engine for the first time
or ifthe engine has run out of fuel, itwill
take extra crankingtime to move fuel from
the tank to the engine.
•Be sure freewheel controlis in the
transmission engaged position.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parkingbrake.
•Placemotion controllever in neutral (N)
position.
•Move attachment clutchto =DISEN-
GAGED" position.
•Move throttlecontrol to choke position.
NOTE: Beforestarting,read the warm and
cold startingprocedures below.
•Insertkey intoignitionand turn key
clockwiseto =START"positionand
release key as soon as engine starts.
Do not runstartercontinuouslyfor more
thanfifteen s.econdsper minute. If the
engine does notstart after several
attempts, move throttlecontrolto fast
position,wait a few minutesand try
again. If engine stilldoes notstart,
move the throttlecontrol back to the
choke positionand retry.
WARM WEATHER STARTING (50° F and
above)
• When engine starts, move the throttle
controlto the fast position.
• The attachmentsand ground drivecan
nowbe used, If theenginedoes not
acceptthe load, restartthe engine and
allow itto.warm upfor one minute using
the choke as describedabove.

UULU VVI"AI HI-FI _ IAI'I IIN(_ (, ,,_Uv F ana
below)
• When engine starts, allow engine to run
with the throttle control in the choke
positiop_until the engine runs roughly,
then move throttle control to fast posi-
tion. This may require an engine warm-
up period from several seconds to sev-
eral minutes, depending on the temper-
ature.
AUOTMATIC TRANSMISSION WARM UP
•Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
•Be sure the tractor is on level ground.
•Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly retum to operating
position.
•Allow one minute for transmission to
warmup: This can be done during the
engine warm up period.
•The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: At a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance.
See =TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
,ACAUTION: Never engage ordisen-
gage freewheel lever while the engine is
rGnning. °_
To ensure proper operationand perfor-
mance, it is recommended that the trans-
mission be purgedbefore operatingtractor
for the first time. This procedure will
remove any trapped air inside the trans-
missionwhichmay have developed during
shippingof yourtractor.'
IMI_OHTANT: _Srlould your transmission
require removal for service or replace-
ment, it should be purged after reinstalla-
tion before operating the tractor.
•Place tractor safely on level surface with
engine off and parking brake set.
•Disengage transmission by placing free-
wheel control in freewheeling position
(See =TO TRANSPORT" in this section
of manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to slow position. With motion
control lever in neutral (N) position,
slowly disengage clutch/brake pedal.
•Move motion control lever to full forward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive sys-
tem.
•Move motion control lever to neutral (N)
position. Shut off engine and set parking
brake.
•Engage transmission by placing free-
wheel control in driving position (See
=TO TRANSPORT" in this section of
manual).
•Sitting in the tractor seat, start engine.
After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral IN) posi-
tion, slowly disengage clutch/brake
pedal.
•Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet retum the motion control lever to
the neutral (N) position. Repeat this pro-
cedure with the motion control lever
three (3) times.
•Your tractor is now purged and ready for
normal operation.
17

MOWING TIPS
• Tire chainscannot be usedwhenthe
mower housingis attachedto tractor.
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
•The left hand side of mower should be
used for trimming.
•Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
lion of clippings and more uniform cut-
ling.
•When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, et_. After one or two rour_ds,mow
in the opposite direction making left
hand turns until finished.
•If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
•Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.='.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
•The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes w'dhthe mulching action. The
best lime to mow your lawn is the early
aftemoon. At this lime the grass has
dried and the newly cut area will not be
exposed to the direct sun.
•For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
,,." n Max 1/3
18

I_AiNTENANCE SCHEDULE . ,,_/._//__ _/"_,,___._"
AS YOU COMPLETE
checkB,_e op_a_on V' t/
Check Tire Pressure _I1_
Check Operator Presence and
T IntedockSystem= !_
Check for Loose Fasteners V'
cA Sharpen/Replace Mower Blades
TLubrication Chart
0 Check Battery Level
Rclean Battery and Terminals/Recharge
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
checkF_,._neO,Level V' V'
Change Engine Oil
E Clean Air Filter
NClean Air Screen
e Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
NE Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
V', v'
V',
v' v'
v',
v' v'
v'
v',
V'_., V'
V',
I/, V'
V',
V" V'
V', V'
1-Change more often when operRting undm" a heavy load or ln high ambient tmnperatuT_. 5-ffequlppedwithadjustablelystmm.
2-Sendce more often when operating in dkty or dusty co.Ink)hi. 6 - Not required If equipped wilh _rlce-free bettm3
3 - If equipped wire oil rdter, change oil eve_ 50 bourn. 7 - Tk;hten front a.,de pivot bon to 3S IL4bL mmdnun.
4-Replace blades more orion when mowing In sandy soil. Do not ovmbghton.
GENERAL RECOMMENDATIONS
The-warranty on thistractordoes notcover
items that have been subjectedto operator
abuse or negligence.To receive full value
from the warranty, operator must maintain
tractor as instructedin this manual. Some
adjustmentswill need to be made periodi-
callyto properlymaintain yourtractor.
Alladjustments in the Service and
-Adjustmentssection of this manual should
be checked at leastonce each season.
•Once a year you shouldreplace the
spark plug,clean or replace air filter,and
check blades and belts for wear.A new O
spark plugand clean air filterassure Clutch
proper air-fuel mixture and help your Pivot(s)
engine run betterand last longer.
LUBRICATION CHART
• Spindle
Zerk Zerk
BEFORE EACH USE
• Check engine oil level.
•Check brake operation.
• Check tire pressure.
•Check operator presence and interlock
syst_or l_j_per operation.
• Ch'eck for I()ose fasteners.
•Front Wheel
Beadng
• Engine
Front
Wheel
Beadng
Zerk
O SAE 30 or 10w30 Motor OIL
OGeneral Purpose Grease . "
@ Refer to Maintenance "Engine" Sectio n
IMPORTANT: Do not oil or grease the.
ivet points which have special nylon _
ear-rags. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
19

TRACTOR
Alwaysobservesafetyruleswhen per-
forrningany maintenance.
BRAKE-OPERATION
Iftractor requiresmorethan six (6)feet
stopping distanceat highspeed in highest
gear,then brakemustbe adjusted.(See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
•Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
on page 3 of this manual).
•Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To _;e-aitire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. Ifyour
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operatortoleave the
s_-atwithoutfirstsettingthe parking
brake shouldshutoffthe engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
_operate unless the operator is in the
seat.
BLADE CARE --,
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
•Raise mower to highest position to allow
access to blades.
•Remove hex bolt, lock washer and fiat
washer securing blade.
•Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To _nsure proper assembly,
cente[J:ljlk_ in !_ade must align with star
on ihanclrel _embly. •
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown. 2O
• Tkji'lten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Up Mandrel
Star
Rat Washer Center
Lock Hole
Washer .-'_
_...... Hex Bolt
(Grade 8)*
*A Grade 8 heat treated bolt can be
identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade,-but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
•The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
•To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is•balanced, itshould remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
•Baede
5/8 Bolt ----_
orPin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, pedodic charging of the battery
with an automotive charger will extend its
life.
•Keep battery and terminals clean.
•Keep battery bolts tighL
•Keep small vent holes open.
• Recharge at 6-10 amperes for I hour.•

IU L/LI-/'_I_I D/'_I I r_..ri!/'_I_IU I r'l'llVlll_t/'_LO
Corrosion a_d dirt on the battery and ter-
minals can cause the battery to "leak"
power.
•Remove-terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
•Rinse the battery with plain water and
dry.
-• Clean terminals and battery cable ends
with wire brush until bright.
•Coat terminals with grease or petroleum
jelly.
•Reinstall battery (See =REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu-
ai).
V-BELTS
Check V-belts for deterioration and wear
after 100-hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. ."
•Inspect cooling fan to be sure fan
blades are intact and clean.
•Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent
damage to seals, do not use com-
-pressed air or high pressure sprayer to
clean cooling fi6s.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
,contactyour nearest authorized service
center.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating tem-
perature.
21
_.,||a,ge ,_e u. alter every ou ,ours or
operation or at least once a year ifthe
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dip-
stick securely each time you check the oil
level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
•Remove drain plug.
•After oil has drained completely, replace
oil drain plug and tighten securely.
•Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see =PROD-
UCT SPECIFICATIONS" on page 5 of
this manual.
•Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
Air Cleaner Knob
Cover Nut
Foam ber
Pre-Cleanel Grommet
.&,Jr
Paper
Carlddge
Air Cleaner
Base
Oil nil