Craftsman ZTS 6000 User manual

Operator's anuai
CRRFTSM N
ZTS
Zero-Turn Mower
2-Bin Bagger Attachment
Model No.
107.249130 (Twin Bagger /52" Mower)
CAUTION: Before using this product, read
the manual and follow all its Safety Rules
and Operating Instructions.
For anwers to your questions about this
product, call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon- Sat
Nota: Una traducci6n en espaSol de este Manual
del Operador puede encontrarse en la pagina 35.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
1737732-D
Rev.: D
Date 08/2009

Tableof Contents
Operator Safety .................................................................... 4
GeneralWarnings ................................................................................. 4
SafetyDecals........................................................................................ 4
Assembly............................................................................ 5
Counterweight installation .................................................................... 5
Hitch Installation................................................................................... 6
Upright Support Installation.................................................................. 6
Cover Installation.................................................................................. 7
TubeAssembly..................................................................................... 8
Operation............................................................................ 10
Collector Installation............................................................................. 10
Attach CollectorBags............................................................................ 10
Operation.............................................................................................. 11
Collector Removal................................................................................. 12
Storage.............................................................................. 12
RepairParts........................................................................ PTS-1
Hardwareidentification &TorqueSpecifications............................ PTS-6
NOTE. In these instructions, "left" and "right" are referencedfrom the operating
position.
3

OperatorSafety
ReadthesesafetyruJesandfoiJowthemcJoseJy.Failureto obeytheserules couJdresult in lossof controJof unit,
severepersonal injuryor deathtoyou, or bystanders,or damageto propertyor equipment.The,_,triangJe in text
signifiesimportantcautionsor warningswhichmustbefollowed.
GeneralWarnings
*Knowthe unit's controls and how to stop quickly. READ
THEOPERATOR'SMANUALS.
,Readand obeyall safety decals.
Onlyallow responsible adults, who arefamiliar with the
instructions, to operatethe unit.
Disengagethe PTO.Shutoff the engineandwait for
all moving parts to stop beforeattaching, adjusting, or
disconnecting any part ofthe collection system.
Checkthe collection systemto make sureit is bolted
tightly to the unit.
DONOToperatethe unit without eitherthe entiregrass
catcheror the deflector in place.
Turn off the PTOto disengagethe bladeswhen not
mowing.
DONOTmow in reverseunless absolutely necessary.
Always look down and behind before andwhile travelling
in reverse.
DONOTturn sharply whentravelling alongsidea building
or any object. Slow down beforeturning.
DONOTcarry passengers.
When collection system is removed from the mower
deck,the deflector must be properly installed.
Collectorbagsare subject to deterioration andwear
during normal use. inspectthe bagperiodically for tears,
holes, or weak spots and replacewith a new bagthat
meetsmanufacturer's durability standards.
,Foraddedstability and to preventtipping or loss of
control:
a.Use reducedspeedon unevenground andwhen
turning corners.
b. Reduceloadson hillsides. It is recommendedthat the
collection system be kept only half full when negotiating
anyslopes. Startmowing on slopeswhen the collection
system is empty.
c. Mow up anddown the face of slopes; neveracross
the face of any slope.
o Never operate on slopesgreater than17.6% (10°).
Safety Decals
Severalsafety labelsare installed on the unit to remindyou
of important information while you are operatingyour unit.
All DANGER,WARNING, CAUTIONand instructional mes-
sageson your rider, attachments and mower should be
carefully read andobeyed. Personalbodily injury can result
whenthese instructions are not followed. Thesafetydecals
below areon your product.
If anydecals are lost or damaged, replacethem at once.
Seeyour localdealerfor replacements.
Theselabelsare easily appliedand will act as a con-
stant visual reminderto you, and others who may usethe
equipment,to follow the safety instructions necessaryfor
safe,effectiveoperation.
Attachment Decal
Decal- WARNINGThrown ObjectsHazard
PartNumber 1732819

Assembly
,_l_ WARNING:Beforebeginning anyservicework turn
off the PTO,set the parking brake,turn off the ignition,
and disconnect the spark plug wire(s).
Counterweight Installation
1. Slide pin (A, Figure1) through counterweight assembly
(B) and front footrest support (6).
2. Securepin with safety clip (D).
3. insert bolts (E) on inside of footrest support and secure
with nuts (F) on outside of counterweight assembly.
Safety Rules
1. Neveroperatemower on slopes greaterthan 10°.
2. Front counter weight is required when everusing rear
mounted grass collection system.
Figure 1
1

Assembly
9
Back View
Figure2
HitchInstallation
1. Remove5/16-16 nut (A, Figure2) from seat deck sup-
port capscrew (B).
2. Remove3/8-16 nut (C) from reardebris guard
capscrew(D).
3. Remove1/2-13 nut (E) from rear of frame (F).
4. Remove3/8-16 nut (G) from rear transmission
support (H).
5. Attach hitch assembly (I) to frame (F) sliding rear of
hitch flush with frame.
6. Fingertighten 3/8-16 nut (C), 5/16-16 nut (A), 1/2-13 nut
(E) and 3/8-16 nut (6).
7. Tighten 3/8-16 nut (C)and 5/16-16 nut (A) first, then
1/2-13 nut (E) and3/8-16 nut (6).
UprightSupport Installation
1. insert upright support (A, Figure3) into hitch assembly
(B).
2. Slide pin (C) through hole hitch assemblyand upright
support.
3. Securewith spring retainer (A, Figure4) asshown.
J
Figure 3Figure 4

Assembly
Figure5
CoverInstallation
1. Attach cover assembly (A, Figure5) to bag support
bracket(B) using cover hinge pivots (0). Securecover
assemblyto bag support bracketusing hinge pins (D)
and hair pins (E) as shown.

Assembly
Tube Assernbiy
AdapterInstallation
1. Removeexisting hardwarefrom wheel bracket (A, Figure
6).
2. Replacewith carriage bolt (B) spacer(C), washer (D)
andsecure with nut (E).
3. Slide lowertube (A,Figure7) underneathdeflector
mounting bracket (B). Side tab (C)of chute fits insidethe
mower deck (D).
Figure 6
Figure 7
4. Rotatelatch (A, Figure8) into pocket (B) of hardware
assembly (C}.
Figure 8

Assembly
5. Fromthe inside of deck, install 1/4' carriagebolt (A,
Figure9) and secure with a 1/4-20 flange nut (B).
6. Fitthe other side of lower tube (A, Figure10) onto car-
riage bolt and securewith spacer (B) and knob (C).
Figure 9
Assemble Upper & IVliddieTube
1. Slide the upper tube (A, Figure11) into cover (B)
aligning ridge (C)with cutout (D) as shown.
Figure 11
2. Slide middletube (A, Figure12) into upper tube (B) and
secure with screw (C).
3. Slide middletube (A) over lower tube (D). Fit hole in
strap (E) over pin (F).
Figure 10
Figure 12

Operation
Collectorinstallation
1. Mount the hitch and frame assembly (A, Figure13) onto
reartractor frame.
2. Slidethe uppertube (B) into cover (C)aligning ridge (D)
with cutout (E) as shown.
3. Raisethe cover (C).
4. Attach collector bags(F) using grass baghanger (G) to
bag hangerpost.
Note: It may be necessaryto fold seat forward to allow
cover to stay in the raisedposition.
Figure 13
Attach CollectorBags
1. Raisethe cover (A, Figure14).
2. Attach collector bags(B) using grass bag hanger (C)to
bag hangerpost (D).
Note: It may be necessaryto fold seatforward to allow
cover to stayin the raisedposition.
Figure 14
10

Operation
BeforeOperation
Clearthe lawn of all sticks, stones, wire and other debris
which may be caught or thrown bythe mower blades.
Checkgrass condition, if wet,wait until later in the day.
If grass is wet, the grass catcheris likelyto become
plugged.
Forefficient bagging,air circulation underthe mower
deck,through the chute and into the bag isvery impor-
tant.
Forthis reason, BEFOREYOUBEGINMOWINGyou
should makecertain the underside of the mower and
the undersideof the catcherlid arefree from grass and
debris.
Makesure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
Mowingwiththe Catcher
Alwaysoperatewith throttle at full speedwhen mowing.
Grassshould becut often, and not too short. If grass istoo
long or lush it may be necessaryto keepground speedto a
minimum or to cut only half the width of the mower to pre-
vent clogging. If grass is long, operatewith mower in high
cutting position for first pass,cutting again in a lower posi-
tion on a second pass.
Do notopen the coverwith mowerengaged.
If a large amount of cut grass is spilling out from under
deck,the tube may be plugged or the bagsmay be full--
discontinue mowing, stop the unit, disengagethe PTO,shut
off the engineand then empty the catcheror clearthe tube.
_ WARNING:ALWAYSshut off the tractor. Disengage
the PTO,andallow all moving parts to stop BEFORE
disconnecting or clearingtube, or emptying catcher.
Beforeleavingthe operator's position for any reason,
engagethe parking brake,disengagethe PTO,stop the
engine and removethe key.
To reducefire hazard,keepthe engine,rider and mower
free of grass, leavesand excessgrease.Do not stop
or park rider overdry leaves,grass or combustible
materials.
_ CAUTION:Beforeyou begin operating the unit be
certain you havereadall of the safety and operational
information of this instruction sheet,aswell asthe
Operator's Manualfor thetractor and anyother
attachments.
NOTE. Neveroperateon slopes greaterthan 17.6% (10°).
11
After Operation
Removeanydebris from the screen on the underside of the
lid.
Theblower housing and tube should be removed for clean-
ing.
inspectthe grass bagsfor wear or damage. Makesure that
there is asnug fit betweenmower deck,blower housing,
tubes, and grass catchercover.
CAUTION:Donot leavegrass in bagger containers.
Emptycontainersafter each useand beforestoring.
Failureto do so may result in spontaneouscombustion
which could develop into afire.

Operation
CollectorRemoval
_ CAUTION:Operation WithoutBagger
For operationwithout bagger,the mower deflector MUST
be properly installed in the down position and retainedby
the spring latch.
1. Lift up cover (A, Figure15), then removeand empty bags
(B).
2. Removehitch and frame assembly (C)from rearof
tractor.
.
4.
5.
Loosenmiddle tube strap from lower tube (D) and
remove middle/upper tube assembly (E).
Lift discharge deflector (F). Rotatelatch (G) upward on
front of lower chute.
Pull lower chute away from mower.
/
/
//
Storage
Figure15
Storing The GrassCatcher
Cleanthe grass catcherthoroughly using a mild detergent
(other products may damagethe tube). Removeanydebris
from the screenon the undersideof the lid.
If paint has beenscratched on metal parts,touch up with
paint, or apply a thin film of oil to preventcorrosion.
Store in a dry area.Drythoroughly beforestoring for a long
period of time. Alwaysstore awayfrom moisture.
12

RepairParts
PTS - 1

2-Bin Bagger Group -52 inch 107.249130
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Assemble
6, 43, 57, 66
43\
34\
53 26
49
15
Support
Ref
Assemble
4, 36, 39, 44 /,
47, 52, 56, 61,63 /
736
47
44 10\
52" Mower Housing
Assemble
10, 14, 17,31,32,
45, 46, 55
\
32
14
PTS - 2

2-Bin Bagger Group -52 inch 107.249130
REF NO PART NO. QTY.
1 004X24MA 3
2 004X71MA 1
3 7036433SM 1
4 054407ZMA 2
5 054416ZMA 1
6 054537MA 1
7 054563MA 1
8 1734190ASM 1
9 1931317SM 1
10 1672023ASM 2
11 1960685SM 1
12 7036404SM 1
13 1734229SM 1
14 1703764SM 2
15 2176012SM 2
16 1737764AYP 1
17 1703807ASM 2
18 1738033YP 1
20 1737844AYP 1
21 1960044SM 1
22 1922130SM 2
23 1734191ASM 3
24 7200008SM 1
25 310088MA 2
26 1734776YP 1
27 ..... 1
28 ..... 1
29 1737838AYP 1
31 1733491SM 2
32 1733709SM 2
34 1733885SM 1
36 1734223YP 1
37 1734299SM 1
39 1736026YP 1
43 1736656YP 1
44 1736886AYP 2
45 1917356SM 4
46 1917372SM 4
47 1918196SM 2
48 1927557SM 2
49 1723244SM 1
DESCRIPTION
SCREW, Truss-Head, 1/4-20 x 1/2"
SCREW, Truss-Head, 1/4-20 x 1"
MOUNT, Strap
PIN, Cover Hinge
HANDLE CONNECT, Tube
HNADLE, Plastic
PIN, Latch
BRACKET, Front Weight Mount
BOLT, Carriage, 1/4-20 x 3/4"
CLAMP, 1/2" Diameter Rod
NUT, Conical, 25-20
NUT,Weld, 10-24
PIN, Hinge
BAG, Grass 15.9 X 16.5
RETAINER, Spring
UPSTOP, Deflector
HANGER, Grass Bag
TRIM, 31-1/2"
HITCH, Bagger
WASHER, 5/16, 1-1/40D
CAPSCREW, Hex-Head, 3/8-16 x 2-1/4"
WEIGHT, Counter
ROD, Seat Hinge
BOLT, Shoulder, .250X.312.25
BOOT, Bagging, 46/52 Mower
MYLAR OVERLAY, ID Sticker
ID STICKER
BRACKET, Upright Mount
HOOP, Twin Catcher, 1/2" Diam.
EDGING, 12"
ELBOW, Upper Tube
SUPPORT, Upright
TUBE, Clear
CROSS SUPPORT, Twin
COVER ASSEMBLY, Twin Bagger
PIVOT, Hinge
LOCKWASHER, Spring, 5/16
NUT, Hex, 5/16 x 18
PIN, Quick
NUT, Hex-Flange, 5/16
SPACER
Footnotes
PTS - 3

2-Bin Bagger Group -52 inch 107.249130
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Assemble
6, 43, 57, 66
43\
34\
53 26
49
15
Support
Ref
Assemble
4, 36, 39, 44 /,
47, 52, 56, 61,63 /
736
47
44 10\
52" Mower Housing
Assemble
10, 14, 17,31,32,
45, 46, 55
\
32
14
PTS - 4

2-Bin Bagger Group -52 inch 107.249130
REF NO PART NO. QTY.
50 1737765AYP 1
51 1708511SM 1
52 1928352SM 10
53 1928372SM 4
54 1930642SM 2
55 1931333SM 6
56 1931349SM 8
57 1933896SM 2
58 1921333SM 1
59 1960223SM 1
61 1960252SM 5
63 1960294SM 6
66 1960404SM 3
69 2171600SM 1
70 7026257MA 1
71 1960698SM 1
72 1738295YP 1
73 7091627YP 1
DESCRIPTION
LATCH
SPACER
NUT, Hex-Flange, Whiz, 3/8-16
NUT, Hex-Flange, 1/4-20
NUT, Hex-Flange, Top-Lock, 1/4-20
BOLT, Carriage, 5/16-18 x 3/4"
BOLT, Carriage, 3/8-16 x 7/8"
NUT, Hex-Lock, Nylon-Insert, 10-24, 1/4-20
BOLT, Carriage, 5/16-18 x 1, G5
BOLT, Carriage, 5/16-18 x 1-1/4, G5
BOLT, Carriage, 1/4-20 x 5/8"
NUT, Hex-Flange, Whiz, 1/4-20
SCREW, Truss-Head, Phillips, 10-24 x 3/4"
STRAP, HOOD, Black Rubber
WASHER, Wave
BOLT, Carriage, 1/4-20 X 1, G5
KNOB, 5-Point, 1/4-20
WASHER, Flat, 9/32 X 1
Footnotes
PTS - 5

Hardwareidentification& TorqueSpecifications
Common Hardware Types
Hex Head Capscrew
Carriage Belt
€(((((((((((((((((((0
Washer
Leckwasher
OHex Nut
Standard Hardware Sizing
When a washer or nut is identified as 1/2", this is the
Nominal size, meaning the inside diameter is 1/2 inch; if a
second number is present it represent the threads per inch
When bolt or capscrew is identified as 1/2 - 16 x 2", this
means the Nominal size, or body diameter is 1/2 inch; the
second number represents the threads per inch (16 in this
example, and the final number is the body length of the
bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
m_
- ¢o
m_
m_
m_
m_.o
Nut, 1/2"
Inside
Diameter
Screw, 1/2 x 2 I
od,J I
Diameter I B°dy_____. |/
_ength _
__@
Torque Specification Chart
FORSTANDARD MACHINE HARDWARE (Tolerance _+20%)
_raarddeware G 0 Q
SAEGrade2 SAEGrade5 SAEGrade8
Size Of in/Ibs in/Ibs
Hardware ft/I bs ft/I bs Nm.
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
in/Ibs
Nm. ft/Ibs Nm.
2.1 30 3.4
2.3 31 3.5
3.1 43 4.9
3.5 49 5.5
7.6 810.9
8.6 10 13.6
15.0 17 23.1
16.3 19 25.8
27.2 30 40.8
31.3 35 47.6
40.8 50 68.0
47.6 55 74.8
68.0 75 102.0
74.8 90 122.4
88.4 110 149.6
102.0 120 163.2
122.4 150 204.0
136 180 244.8
217.6 260 353.6
244.8 300 408.0
190.4 400 544.0
210.8 440 598.4
299.2 580 788.8
326.4 640 870.4
41 4.6
43 4.9
60 6.8
68 7.7
12 16.3
14 19.0
25 34.0
27 34.0
45 61.2
50 68.0
70 95.2
80 108.8
110 149.6
120 163.2
150 204.0
170 231.2
220 299.2
240 326.4
386 525.0
420 571.2
600 816.0
660 897.6
900 1,244.0
1,000 1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: Iocknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for Iocknuts:
a. for prevailing torque Iocknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Wrench & Fastener Size Guide
1/4" Bolt or Nut
Wrench--7/16" 5/16" Bolt or Nut Wrench--I/2" 3/8" Bolt or Nut Wrench--9/16" 7/16" Bolt or Nut
Wrench (Bolt)--5/8"
Wrench (Nut)--11/16"
1/2" Bolt or Nut
Wrench--3/4"
PTS - 6

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