Craftsman 536.885203 User manual

ICRRFTSMRN 1
Operator's Manual
Snow Thrower
3.8 Horsepower 4-Cycle Engine
21-inch Single Stage
Auger Propelled
Model536.885203
CAUTION: Before using this product,
read this manual and follow all of its
Safety Rules and Operating Instructions.
Manual del usario
Quitanieves
de 21 pulgadas
3.8 caballos de fuerza (hp)
Monoet&pico
Propulsado por barrena
Modelo 536.885203
PRECAUCI6N: Antes de usar este producto,
lea este manual y siga todas las reglas de
seguridad e instrucciones de operaci6n.
Sears, Roebuck and Co, Hoffman Estates, IL 60179 U.S.A.
F-031049C www.sears.com/craftsman

b___!:] ! :1o]_ i i _i I;_
WARRANTY STATEMENT ...... 2
SAFETY RULES ............... 3
INTERNATIONAL SYMBOLS .... 5
ASSEMBLY ................... 7
OPERATION .................. 9
MAINTENANCE ............... 15
SERVICE AND ADJUSTMENT .. 18
STORAGE .................... 23
TROUBLESHOOTING CHART .. 24
REPAIR PARTS ............... 28
ENGINE REPAIR PARTS ....... 34
SPANISH (ESPA_IOL) .......... 40
PARTS ORDERING/SERVICE ..
BACK COVER
LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For one year from the date of purchase, when this Craftsman Snow thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Sears will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-
plies for only 90 days from the date of purchase.
This warranty does not cover the following:
Items which become worn during narmal use, such as spark plugs, drive belts and shear
pins,
Repair necessary because of operator abuse or negligence, including bent crankshafts
and the failure to maintain the equipment according to the instructions contained in the
owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES.
THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED
STATES.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffmen Estates. IL 60179
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does
not cover items that have been sub-
jected to operator abuse or negligence.
To receive full value from the warranty,
the operator must maintain the snow
thrower as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
snow thrower.
All adjustments in the Service and Ad-
justments section of this manual must
be checked at least once each season.
F-031049C
PRODUCT SPECIFICATIONS
Horse Power: 3.8
Displacement: 10 eu. in.
Fuel Tank: 1quart
Champion RJ19LM
Spark Plug: Gap 0.030
NOTE: Engine horsepower ratings
may vary by engine adjustments,
manufacturing variances, altitude, at-
mospheric conditions, fuel and main-
tenance.

_L OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS-- ATTENTIONI!! BECOME ALERTI!! YOUR SAFETY IS INVOLVED.
Engine Exhaust, some of its con-
stituents, and certain vehicle com-
ponents contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm,
Battery posts, terminals and re-
lated accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm. WASH
HANDS AFTER HANDLING.
WARNING: Always disconnect
the spark plug wire and place it
where it cannot make contact
with spark plug to prevent accidental
starting during: Preparation, Mainte-
nance, or Storage of your snow thrower.
IMPORTANT: Safety standards require oper-
ator presence controlsto minimize the riskof in-
jury, Your snow thrower is equipped with such
controls. Do not attempt te defeat the function
of the operator presence control under any cir-
cumstances,
TRAINING
1. Read this operating and service instruction
manual carefully. Be thoroughly familiar
with the controls and the proper use of the
snow thrower. Know how to stop the snow
thrower and disengage the controls quick-
ly.
2. Never allow children to operate the snow
thrower. Never allow adults to operate the
snow thrower without proper instruction.
3. Keep the area of operation clear of all per-
sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling
especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the s-
now thrower is to be used and remove all
doormats, sleds, boards, wires, and other
foreign objects.
F-031049C
2. Disengage all clutches before starting the
engine (motor).
3. DO not operate the snow thrower without
wearing adequate winter outer garments.
Wear footwear that will improve footing on
slippery surfaces.
4. Handle fuel with care; it is highly flam-
mable.
a. Use an approved fuel container.
b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en-
gine (motor).
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e, Never store fuel or snow thrower with
fuel in the tank inside of a building
where fumes may reach an open flame
or spark.
Check fuel supply before each use, al-
lowing space for expansion as the heat
of the engine (motor) and/or sun can
cause fuel to expand.
5. For all snow thrower with electric starting
motors use electric starting extension
cords certified CSA!UL Use only with a re-
ceptacle that has been installed in accord-
ance with local inspectionauthorities.
6. Never attempt to make any adjustments
while the engine (motor) is running (except
when specifically recommended by manu-
facturer).
7. Let engine (motor) and snow thrower ad-
just to eL_deartemperatures before starting
to clear snow.
8. Always wear safety glasses or eye shields
during operation or while performing an ad-
justment or repair te protect eyes from
foreign objects that may be thrown from the
snow thrower.
OPERATION
t. Do net operate this snow thrower ifyou are
taking drugs or other medication which can
cause drowsiness or affect your ability to
operate this snow thrower.
2. Do not use the snow thrower if you are
mentally or physicallyunable to operate the
snow thrower safely.

3. Donotputhandsorfeetnearorunderro-
tatingparts.Keepclearofthedischarge
openingatalltimes.
4. Exerciseextremecautionwhenoperating
onorcrossinggraveldrives,walksor
roads.Stayalertforhiddenhazardsor
traffic.
5, After stdking a foreign object, stop the en-
gine (motor), remove the wire from the
spark plug, thoroughly inspect snow
thrower for any damage, and repair the
damage before restarting and operating
the snow thrower.
6. If the snow thrower should start to vibrate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration
is generally a warning of trouble.
7. Stop the engine (motor) whenever you
leave the operating position, before un-
clogging the augedimpaller housing or dis-
charge chute and when making any
repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting,
make certain the augar/impeller and all
moving parts have stopped and all controls
are disengaged. Disconnect the spark plug
wire and keep the wire away from the spark
plug to prevent accidental starting.
9. Take all possible precautions when leaving
the snow thrower unattended. Disengage
the auger/ impeller and stop the engine
(motor).
10. Do not run the engine (motor) indoors, ex-
cept when starting the engine (motor) and
for transporting the snow thrower in or out
of the building. Open the outside deers; ex-
haust fumes are dangerous (containing
CARBON MONOXIDE, an ODORLESS
and DEADLY GAS).
11. Do not clear snow across the face of
slopes. Exercise extreme caution when
changing direction on slopes. Do not at-
tempt to clear steep slopes.
12. Never operate the snow thrower without
proper guards, plates or other safety pro-
tective devices in place.
13. Never operate the snow thrower near en-
closures, automobiles, window wells,
drop- offs, and the like without proper ad-
justment of the snow discharge angle.
Keep children and pets away.
14. Do nct overlead the snow thrower capecity
by attempting to clear snow at too fast a
rate.
15. Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when backing
up.
16. Never direc_ discharge at bystanders or
allow anyone in front of the snow thrower.
17. Disengage power to the collestar/impeller
when snow thrower is transperfed or not in
use.
18. Use only attashments and eccassorles ap-
proved by the manufacturer of the snow
thrower.
19. Never operate the snow thrower without
good visibility or light. Always be sure of
your footing and keep a firm hold on the
handles. Walk;nevar run.
20. Do not over- reach. Keep proper footing
and balance at all times.
21. Do not attempt to use snow thrower on a
roof.
MAINTENANCE AND STORAGE
1. Check bolts at frequent intervals for proper
tightness to be sure the snow thrower is in
safe working condition.
2. Never store the snow thrower with fuel in
the tank inside a building where ignition
sources are present such as hot water and
space heaters, clothes dryers, and the like.
Allow the engine (motor) to cool before
storing in any enclosure.
3. Always refer to operator's guide instruc-
tions for imperfant details if the snow
thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction
labels, as necessary.
5. Run the snow thrower a few minutes after
throwing snow to prevent freeze- up of the
anger/impeller.
_bb WARNING: This snow thrower isfor use on sidewalks, driveways
and other ground level surfaces.
Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES ABOVE
GROUND LEVEL such as roofs of resi-
dences, garages, porches or other such
structures or buildings.
F-031049C 4

IMPORTANT:Manyofthe following symbolsare locatedon your snow thrower or on litera-
ture suppliedwith the product. Beforeyou operatethe snowthrower,learnand understand
the purposefor each symbol.
Control And Operating Symbols
Slow Fast
Engine Off Engine Stop
Electric Start Engine Start Engine Run
I I-I N
On Choke Off Choke On Neutral
Throttle Primer Button Ignition Key Ignition Off Ignition On
Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage
Push To Engage Fuel
Electric Starter Oil Fuel Oil Mixture
Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT
Weight Transfer Weight Transfer Transmission Ignition Key
Lift Handle To Depress Pedal Insert To Run,
Engage To Disengage Pull Out To Stop.
F-031049C 5

_'.]_l_[o_
Safety Warning Symbols
DANGER
Thrown Objects.
Keep Bystanders Away.
IMPORTANT
Read Owner's Manual
Before Operating
This Machine.
O
DANGER
Thrown Objects.
Keep Bystanders Away.
DANGER
Avoid Injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
A
WARNING
DANGER
Stop The Engine
Before Unclogging
Discharge Chute!
WARNING
Hot Surface STOP
F-031049C 6

_[.'.],.'.]=iLv_I=]i_"4
Contents of Parts Bag (actual size)
1-Owner's Manual (not shown)
1 - Packet of Fuel Stabilizer (not shown)
1- Container 5W30 Oil
d_l= WARNING: Always wear
safety glasses or eye shields
while assembling snow
thrower.
TOOLS REQUIRED
1 - Knife to cut carton
Figure 1 shows the snow thrower in the
operating position.
References to the right or left hand side
of the snow thrower are from the view-
point of the operator's position behind
the unit.
Auger Drive Lever _.
Auger
Drive Cable
Chute Crank
Deflector
%
Figure 1
HOW TO REMOVE FROM THE
CARTON
1. Locate and remove container of
Craftsman 5W30 oil.
Fu031049C
2,
3,
4.
5.
6,
7,
Locate all parts packed separately
and remove from the carton.
NOTE: Place fuel stabilizer in a
safe place until needed for storage.
Remove and discard the packing
material from around the snow
thrower.
Cut down all four corners of the car-
ton and lay the panels fiat.
Loosen the knobs holding the upper
handle to the lower handle (See
Figure 2). Raise the upper handle to
the operating position. _ghten the
knobs.
Roll snow thrower off the carton by
pulling on the lower handle.
CAUTION: DO NOT back over
cables.
Remove the packing material from
handle assembly. Remove the lower
insert from the axle.
A
Upper Handle
Knob
Figure 2

_[.'.],.'.]=iLv_I=]i_"4
_" CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from
this quality product, please review the
following checklist:
_" All assembly instructions have been
completed.
_" The discharge chute rotates freely.
_" No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the fol-
lowing important items:
_" Engine oil is at proper level.
_" Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
_" Become familiar with all controls-
their location and function. Operate
controls before starting engine.
Fu081049C 8

[o]-.1:1;__,_ni[o_
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER
to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
Drive Lever
Recoil
Starter
Chute Deflector Handle
Discharge
Chute
Lever Control Primer
Button
Figure 3
Auger Drive Lever - Starts and stops
the auger.
Crank Assembly - Changes the direc-
tion of snow throwing through the dis-
charge chute.
Chute Deflector - Changes the distance
the snow is thrown.
Discharge Chute - Changes the direc-
tion the snow is thrown.
Ignition Lever - Must be moved tothe
on position to start the engine.
RecoilStarterHandle -Startstheen-
gine manually.
Choke Control - Usedto starta cold
engine.
Primer Button - injects fuel directly into
the carburetor manifold for fast starts in
cold weather.
F-031049C 9

_IL ARNING: Read Owner's
Manual before operating
machine. Never direct dis-
charge toward bystanders. Stop the
engine before unclogging discharge
chute or auger housing and before
leaving the machine.
TO STOP YOUR
SNOW THROWER
1. To stop throwing snow, release the
auger drive lever. See Figure 3.
NOTE: Ifthe snow thrower contin-
ues to slowly move forward, see
"How To Adjust The Auger Control
Cable" in the Service And Adjust-
ment Section.
2. To stop the engine, move the igni-
tion lever to the off position.
TO CONTROL SNOW DISCHARGE
1. Turn the chute control rod to set the
direction of the snow throwing.
2. Loosen the wing knob on the chute
deflector and move the deflector to
set the distance. Move the deflector
(Up) for more distance, (Down) for
less distance. Then tighten the
wing knob (See Figure 4).
Deflector Down Deflector Up
_lb ARNING: The operation of
any snow thrower can result
in foreign objects being
thrown into the eyes, which can re-
sult in severe eye damage. Always
wear safety glasses or eye shields
while operating the snow thrower.
We recommend standard safety
glasses or use a wide vision safety
mask over your glasses.
HOW TO MOVE FORWARD
f.
2.
Hold the auger drive lever against
the handle (See Figure 5). The au-
ger will begin rotating.
To go forward, raise the handle to
allow the rubber auger blades to
contact the ground. Maintain a firm
hold on the handle as the snow
thrower starts to move forward.
Guide the snow thrower by moving
the handle either left or right. Do
not attempt to push the snow throw-
er.
3. TO stop, release the auger drive le-
vet.
NOTE: If the auger continues to rotate,
see "How To Adjust The Auger Control
Cable" in the Service and Adjustments
section.
Wing Knob Figure 4
HOW TO THROW SNOW
1. Engage the auger drive lever.
2. To stop throwing snow, release the
auger drive lever.
o0er\
Leve\
Figure5
F-031049C 10

[o]-.1:1:__,_ni[o_
FILL OIL:
NOTE: Engine may already contain
some residual oil. Check frequently
when filling the crankcase. DO NOT
overfill.
The snow thrower was shipped with a
container of 5W30 motor oil. This oil
must be added to the engine before op-
erating.
1. Remove the oil fill cap/dipstick and
fill the crank case to "FULL" line on
dipstick. DO NOT overfill. See
Figure 6.
2. Tighten the fill cap/dipstick securely
each time you check the oil level.
NOTE: S.A.E. 5W30 motor oil may be
used to make starting easier in areas
where temperature is consistently 20°E
or lower.
Oil Fill Cap/Dipstick
NOTE: Oil level must be between full and
Add mark. Figure 6
FILL GAS:
The engine is certified to comply with
California and US EPA emission regula-
tions for ULGE (Utility or Lawn and Gar-
den Equipment) engines. ULGE
engines are certified to operate on reg-
ular unleaded gasoline.
_IL ARNING: Alcohol blended
fuels (called gasohol or
those using ethanol or
methanol) can attract moisture
which leads to separation and
formation of acids during storage.
Acidic gas can damage the fuel sys-
tem of an engine while in storage.
NOTE: To avoid engine problems, the
fuel system must be emptied before
storage for 30 days or longer. Start the
engine and let it run until the fuel lines
and carburetor are empty. Use the float
bowl drain to empty residual gasoline
from the float chamber. Use fresh fuel
next season. See the Storage section
in this manual for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
f, Fill the fuel tank only with a fresh,
clean, unleaded regular, unleaded
premium, or reformulated automo-
tive gasoline. DO NOT use leaded
gasoline. We recommend that you
add fuel stabilizer to the gasoline.
Use the fuel stabilizer supplied with
the unit or purchase Craftsman Fuel
Stabilizer No. 3550. Make sure that
the container you pour the gasoline
from is clean and free from rust or
other foreign particles. Never use
F-031049C 11

[o]-.1:1;__*_ni[o_
gasoline that may be stale from long
periods of storage in the container.
_ll ARNING: Gasoline is flam-
mable. Always use caution
when handling or storing
gasoline.
•Do not fill fuel tank while snow
thrower is running, when it is hot,
or when snow thrower is in an en-
closed area.
•Keep away from open flame or an
electrical spark and do not smoke
while filling the fuel tank.
•Never fill the tank completely. Fill
the tank to within 1/4"-1/2" from
the top to provide space for ex-
pansion of fuel.
•Always fill fuel tank outdoors and
use a funnel or spout to prevent
spilling.
•Make sure to wipe up any spilled
fuel before stating the engine.
•Store gasoline in a clean, ap-
proved container and keep the
cap in place on the container.
BEFORE STARTING THE ENGINE
1. Before you service or start the en-
gine, familiarize yourself with the
snow thrower. Be sure you under-
stand the function and location of all
controls.
2. Be sure that all fasteners are tight.
3. Before starting the engine, make
sure all controls operate correctly.
make certain that you have read the fol-
lowing information.
How To Start A Cold Engine
1. Move the ignition lever to the on
position.
2. When starting the engine, do not
engage the auger drive ]ever.
3. Move the choke control to the FULL
choke position.
4. Push the primer button while cov-
ering the vent hale as follows: Re-
move finger from primer button
between primes.
Do not prime if temperature
above 50° F (10° C).
Push two times if temperature is
50° F (10° C) to 15°F (-10 ° C).
Push four times if temperature is
below 15° F (-10 ° C).
Push five times if temperature is
below 0° F (-18 ° C).
5. Pull the recoil starter handle rapid-
ly (See Figure 7). Do not allow the
handle to snap back, but allow it to
rewind slowly while keeping a firm
hold on it.
Pull starter handle rapidly.
HOW TO STOP THE ENGINE
To stop the engine, move the ignition
lever to the OFF/STOP position.
HOW TO START THE ENGINE
(RECOIL STARTER)
Make sure that the engine has sufficient
oil. The engine is equipped with a recoil
starter. Before starting the engine,
F-031049C 12
Figure 7
6. As the engine warms up, move
choke control to 1/2 choke posi-
tion. When engine runs smoothly,
move choke lever to OFF Position.
NOTE: Allow the engine to warm up for
several minutes before blowing snow in
temperatures below 0°R

How To Start A Warm Engine
If restarting a warm engine after a short
shutdown, leave choke at "OFF" and do
not push the primer button. If the en-
gine fails to start, follow the Cold Start
instructions.
FROZEN STARTER
Ifthe starter isfrozen and will not turn
engine:
1. Pull as much rope out of the starter
as possible.
2. Release the starter handle and let it
snap back against the starter.
Ifthe engine still fails to start, repeat the
two previous steps until the engine
starts. Then continue with the direc-
tions for cold start.
To help prevent possible freeze-up of
recoil starter and engine controls, pro-
ceed as follows after each snow remov-
al job.
1. With the engine running, pull the
starter rope hard with a continuous
full arm stroke three or four times.
Pulling of starter rope will produce a
loud clattering sound. This is not
harmful to the engine or starter.
2. With the engine not running, wipe all
snow and moisture from the carbu-
retor cover in area of control levers.
Also move throttle control, choke
control, and starter handle several
times.
_lb ARNING: Never run en-
gine indoors or in enclosed,
poorly ventilated areas. En-
gine exhaust contains CARBON
MONOXIDE, AN ODORLESS AND
DEADLY GAS. Keep hands, feet,
hair and loose clothing away from
any moving parts on engine and
snow thrower.
• The temperature of muffler and
nearby areas may exceed 150°R
Avoid these areas.
•DO NOT allow children or young
teenagers to operate or be near
snow thrower while it is operat-
ing.
HOW TO REMOVE OBJECTS
FROM AUGER
4_lb WARNING: Do not attempt
to remove any item that may
become lodged in auger
without taking the following precau-
tions:
Release auger dnve lever.
Move the ignition lever to the stop
position to stop the engine.
Disconnect spark plug wire.
Do not place your hands in the au-
ger or discharge chute. Use a pry
bar.
SNOW THROWING TIPS
1. When the handle is raised, the au-
ger blades will engage the ground
and the snow thrower will move for-
ward. When the auger drive lever is
released, the auger blades will stop.
If the blades do not stop, see "How
To Adjust The Auger Drive Cable" in
the Service And Adjustment section.
2. Most efficient snow throwing is ac-
complished when the snow is re-
moved immediately after if fails.
Fu031049C 13
3. For complete snow removal, slightly
overlap each previous path.
4. Whenever possible, discharge the
snow down wind.
5. The distance the snow will be dis-
charged can be adjusted by moving
the discharge chute deflector. Raise
the deflector for more distance or
lower the deflector for less distance.
6. In windy conditions, lower the chute
deflector to direct the discharged
snow close to the ground where it is

[o]-.1:1;__*_ni[o_
less likely to blow into unwanted
areas.
7. For safety and to prevent damage
to the snow thrower, keep the area
to be cleared free of stones, toys
and other foreign objects.
8. When clearing snow from crushed
rock or gravel driveways, do not al-
low the auger blades to contact the
driveway. Move the handle down to
slightly raise the auger blades.
9. The forward speed of the snow
thrower is dependent on the depth
and weight of the snow. Experience
will establish the most effective
method of using the snow thrower
under different conditions.
10. After each snow throwing job, allow
the engine to run for a few minutes.
The snow and accumulated ice will
melt off the engine.
11. Clean the snow thrower after each
use.
12. Remove ice, snow and debris from
the entire snow thrower. Flush with
water to remove all salt or other
chemicals. Wipe snow thrower dry.
DRY AND AVERAGE SNOW
1. Snow up to eight inches deep can
be removed rapidly and easily by
walking at a moderate rate. For
snow or drifts of a greater depth,
slow your pace to allow the dis-
charge chute to dispose of the snow
as rapidly as the auger receives the
snow.
2. Plan to have the snow discharged in
the direction the wind is blowing.
WET PACKED SNOW
Move slowly into wet, packed snow. If
the wet, packed snow causes the auger
to slow down or the discharge chute be-
gins to clog, back off and begin a series
of short back and forth jabs intothe
snow. These short back and forth jabs,
four to six inches, will "belch" the snow
from the chute.
SNOW BANKS AND DRIFTS
In snow of greater depth than the unit,
use the same "jabbing" technique de-
scribed above. Turn the discharge
chute away from the snow bank. More
time will be required to remove snow of
this type than level snow.
F-031049C 14

ILv_!'_.!I_IIi :1_!'_.!_[l_l
CUSTOMER RESPONSIBILITIES
SERVICERECORDS
Fillindatesasyou Before Every Every Every
completeregular Each 5 10 25 Each Before SERVICE
service. Use Often Hours Hours Hours Season Storage DATES
Change Engine Oit _
Not............................................
Check Spark Plug ._ ._
Drain Fuel ._
Check Adjustment of
Auger Control Cabte ._
GENERAL RECOMMENDATIONS
The warranty on this snow thrower
does not cover items that have been
subjected to operator abuse or negli-
gence. To receive full value from the
warranty, the operator must maintain
the snow thrower as instructed in this
manual.
Some adjustments will need to be
made periodically to properly maintain
your snow thrower.
_IL ARNING: To prevent acci-
dental starting when making
any adjustments or repairs,
always disconnect the spark plug
wire and place it where it cannot
make contact with the spark plug.
AFTER EACH USE
Run the machine to clear the auger
of snow.
To prevent freezing of the auger or
controls, remove all snow and slush
from the snow thrower.
_ghten any loose fasteners.
Check and maintain the auger.
Check controls to make sure they
are functioning properly.
If any parts are worn or damaged,
replace immediately.
LUBRICATION BEFORE STORAGE
Lubricate chute control
flange, Lubricate flange
with a clinging type
grease such as
Lubriplate.
Figure 8Check for anyloose or damaged
parts.
F-031049C 15

ADJUST AUGER CONTROLCABLE
The auger control cable was adjusted
at the factory. If the auger will not en-
gage or disengage correctly, adjust the
auger control cable as follows:
1. Loosen the nut that holds the cable
tension spring (See Figure 9).
2. Slide the cable tension spring to-
ward the rear of the unit until all
cable slack is removed.
NOTE: The auger control cable is
properly adjusted when the free
cable slack is removed and there is
no tension on the idler arm.
3. Tighten the nut that holds the cable
tension spring.
If belt stretch has occured, move the
end the auger control cable to the out-
side hole as follows:
1. Loosen the nut that holds the cable
tension spring (See Figure 9).
2. Move the cable tension spring to-
ward the front of the unit to achieve
maximum cable slack.
3. Remove the upper end of the auger
control cable from the auger drive
lever.
4. Install the auger control cable in
the hole shown in Figure 10.
5. Slide the cable tension spring to-
ward the rear of the unit until all
cable slack is removed.
NOTE: The auger control cable is
properly adjusted when the free
cable slack is removed and there is
no tension on the idler arm.
6. Tighten the nut that holds the cable
tension spring.
I Spring
Auger
Drive Lever
Figure 9
Handle
\
Cable
Figure 10
F-031049C 16

ENGINE
LUBRICATION
Check the crankcase oil level before
starting the engine and after each five
(5) hours of continuous use. See
Figure 11. Add S.A.E. 5W30 motor oil
as needed. Tighten oil fill cap/dipstick
securely each time you check the oil
level.
011Fill Cap/Dipstick
NOTE: 0il level must be between the
FULL andADD mark. Figure 11
Change the oil every twenty-five (25)
hours or at least once a year if the
snow thrower is not used for twenty-five
(25) hours.
HOW TO CHANGE THE ENGINE OIL
To change the engine oil, the engine
must be tilted forward and the oil
drained from the oil fill tube as follows.
1. Lift the rear of the snowthrower and
tilt the unit forward. In the correct
position, the snowthrower will be
setting on the front of the auger
housing.
2. Put an oil drain pan under the oil
fill tube (See Figure 12).
3. Carefully remove the oil fill cap/dip-
stick. Oil will begin to flow into the
oil drain pan.
4. After all the oil has drained from the
engine, set the snowthrower in the
upright operating position.
5. Fill the engine with S.A.E. 5W30 oil.
Make sure the oil reaches the FULL
mark on the oil fill cap/dipstick. DO
NOT OVERFILL.
NOTE: For extreme cold operating
conditions of 0°F and below, use a par-
tial synthetic 5W30 motor oil for easier
starting.
SPARK PLUG
Check the spark plug every twenty-five
(25) hours. Replace the spark plug if
the electrodes are pitted or burned or if
the porcelain is cracked.
1. Make sure the spark plug is clean.
Clean the spark plug by carefully
scraping the electrodes (do not
sand blast or use awire brush).
2. Check the spark plug gap with a
feeler gauge and reset gap to 0.30"
if necessary. See Figure 13.
3. Before installing the spark plug,
coat the threads lightly with oil for
easy removal. Tighten the spark
plug to a torque of 15 foot-pounds.
011Drain
, Pan
FeelerGauge
0.030"
/_-_'-_. _. \ ,,/_-,-_
Spark Plug
Figure 13
Figure 12
F-031049C 17

HOW TO REMOVE THE TOP COVER
There are no adjustments under the top
cover. If removal is required, follow the
steps below.
1. Remove screws Athat attach the
rod support clamp the the top cov-
er. Pivot crank assembly rod up
and lay on unit.
2. Remove locking screw B.
3. Remove attachment screws C from
lower rear edge.
4. Slide the top cover approximately
3/8 inch toward the gas tank and lift
up.
5. To install the top cover, reverse the
above steps.
Top Cover
A
BC
Crank
,ssembly
Rod
Figure lz
HOW TO REMOVE THE BELT COVER
1. Remove the screws Aand nuts B
from the belt cover.
2. Remove attachment screw C from
the rear of the belt cover.
3. Remove the belt cover from the
unit.
4. To install the belt cover, reverse the
above steps.
NOTE: The belt cover has belt guides
moulded onto the inside of the cover. When
you install the belt cover, engage the auger
drive lever to tighten the belt against the
pulley, This will provide adequate clearance
for the belt guides when installing the belt
cover,
C
/
F-031049C
BI B
A
18
Belt Cover
\
A A
AFigure 15

HOW TO ADJUST
THE AUGER BRAKE
The auger brake is adjusted at the fac-
tory to assure safe operation of the
snowthrower. If the auger brake needs
an adjustment, follow the steps below:
1. To access the auger brake, tilt the
front of the unit up.
2. Make sure the auger drive belt is
properly installed. See "How To Re-
move The Auger Drive Belt".
Auger
Drive Lever
Brake Arm
Adjuster
Nut
3. Turn the adjuster nut (See
Figure 16) in or out until the brake
arm is in contact with the auger
drive belt (See Figure 17).
Figure 16
4. Hold the auger drive lever in the en-
gaged position and push the brake
arm down to remove all slack. Auger
Drive Belt
5. In correct adjustment, there will be
1/4 inch clearance between the
brake arm and the auger drive
belt when the auger drive lever is
engaged (See Figure 17).
Brake Arm
Figure 17
F-031049C 19

HOW TO REMOVE
THE AUGER DRIVE BELT
The auger drive belt is made of special
construction and must be replaced with
an original equipment belt available
from Sears.
Ifthe auger drive belt is damaged, the
snowthrower will not discharge snow
and will not move forward. Replace the
damaged belt as follows:
1. Disconnect the spark plug wire.
2. Remove the belt cover. See "How
To Remove The Belt Cover".
3. Note the path of the auger drive
belt. For assistance, a diagram de-
cal is provided.
4. Remove the belt guide screw and
the belt guide See Figure 18). To
remove the belt guide, rotate the
belt guide down.
5. Remove the idler screw and idler
pulley from the idler arm (See
Figure 19).
6. Remove the auger drive belt from
the engine pulley and pull through
side of motor box (See Figure 20).
7. To remove the auger drive belt
from the impeller pulley, move the
idler arm to the engaged position.
This will provide clearance between
the impeller pulley and the brake
arm to remove the auger drive belt
(See Figure 21).
8. To install a new auger drive belt, re-
verse the above steps.
9. Check the adjustment of the auger
drive cable. See "Adjust Auger Con-
trol Cable".
Belt
Guide
Belt
Guide
Screw Auger Drive Belt
F-031049C ire 18
idler
Idler Screw
Auger Drive Belt
Impeller
Pulley
CJesrsnce
2O
Idler Arm
Figure 19
Figure 20
Brake Arm
Figure 21