Crane Barnes 3SE-L Series User manual

A Crane Co. Company
BARNES®
INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
420 Third Street 83 West Drive, Brampton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
www.cranepumps.com Form No. 088774-Rev. P
Series: 3SE-L, 3HP
3450RPM, 60Hz
Series: 3SE-L, 3HP
1750RPM, 60Hz.
(Single Seal)
Manual Index

2
TABLE OF CONTENTS
SAFETY FIRST............................................................................................... 3
A. PUMP SPECIFICATIONS ................................................................................4 - 5
B. GENERAL INFORMATION ..............................................................................6
C. INSTALLATION ................................................................................................6 - 7
ELECTRICAL DATA .........................................................................................7
D. START-UP OPERATION..................................................................................7 - 8
E. PREVENTATIVE MAINTENANCE ...................................................................8
F. SERVICE and REPAIR ....................................................................................8 - 12
G. REPLACEMENT PARTS..................................................................................12
TROUBLE SHOOTING....................................................................................13
CROSS-SECTION 3SE-L 3450RPM (Fig. 9) ...................................................14
EXPLODED VIEW 3SE-L 3450RPM (Fig. 10) .................................................15
PARTS LIST 3SE-L 3450RPM .........................................................................16 - 17
CROSS-SECTION 3SE-L 1750RPM (Fig. 11) .................................................18
EXPLODED VIEW 3SE-L 1750RPM (Fig. 12) .................................................19
PARTS LIST 3SE-L 1750RPM .........................................................................20 - 21
RETURNED GOODS POLICY.........................................................................22
WARRANTY ...................................................................................................24
START-UP REPORT........................................................................................25 - 26
WARRANTY REGISTRATION
SPECIAL TOOLS AND EQUIPMENT
INSULATION TESTER (MEGGER)
DIELECTRIC TESTER
SEAL TOOL KIT ( see parts list)
PRESSURE GAUGE KIT (see parts list)
Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1996, 1997, 1998, 2001, 2002, 3/06, 9/06, 2/07 Alteration Rights Reserved

3
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Only qualified personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualified
electrician.
WARNING ! - To reduce risk of electrical shock, pumps
and control panels must be properly grounded in
accordance with the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all applicable state,
province, local codes and ordinances.
WARNING! - To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end
suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.
CAUTION! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
WARNING! - DO NOT pump hazardous materials
(flammable, caustic, etc.) unless the pump is specifically
designed and designated to handle them.
Do not block or restrict discharge hose, as discharge
hose may whip under pressure.
WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.
WARNING! - Keep clear of suction and discharge
openings. DO NOT insert fingers in pump with power
connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
DO NOT remove cord and strain relief. Do not connect
conduit to pump.
WARNING! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions - inspect
frequently. Never handle connected power cords with
wet hands.
WARNING! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations,
decorative fountains or any installation where human
contact with the pumped fluid is common.
WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fitted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.
SAFETY FIRST!
Hazardous fluids can
cause fi
re or explo-
sions, burnes or death
could result.
Extremely hot - Severe
burnes can occur on contact.
Biohazard can cause
serious personal injury.
Hazardous fluids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal
injury or property damage.
Rotating machinery
Amputation or severe
laceration can result.
Hazardous voltage can
shock, burn or cause death.

4
DISCHARGE
.................. 3” NPT, Vertical
LIQUID TEMPERATURE . 104°F (40°C) Continuous
MOTOR HOUSING ........ Cast Iron ASTM A-48, Class 30
VOLUTE......................... Cast Iron ASTM A-48, Class 30
SEAL PLATE ................. Cast Iron ASTM A-48, Class 30
IMPELLER:
Design...........2 Vane, Open with Pump out vanes
on Back side. Dynamically
balanced, ISO G6.3
Material ........ Cast Iron ASTM A-48, Class 30
SHAFT............................ 416 Stainless Steel
SQUARE RINGS............ Buna-N
HARDWARE .................. 300 Series Stainless Steel
PAINT ............................. Air dry enamel, top coat
SEAL Design.......... Single Mechanical in oil filled
reservoir
Material ........ Rotating Faces - Carbon
Stationary Faces - Ceramic
Elastomer - Buna-N
Hardware - 300 series stainless steel
CORD ENTRY................ 30 Ft. (9.1m) Cord. Standard with
pressure grommet for sealing and
strain relief. With Optional Temperature
Sensor, Epoxy sealed housing with
secondary pressure grommet for
sealing and strain relief.
SPEED ........................... 3450RPM, 60Hz (nominal)
UPPER BEARING: ........ Single Row, Ball, Oil Lubricated
Load ............. Radial
LOWER BEARING:
Design.......... Single Row, Ball, Oil Lubricated
Load ............. Radial & Thrust
MOTOR: Design.......... NEMA B, Three Phase Torque Curve,
Oil Filled, Squirrel Cage Induction
Insulation...... Class B
THREE PHASE.............. 200-230/460, 60Hz is Tri voltage
motor. Requires overload protection
to be included in control panel
OPTIONAL EQUIPMENT..Seal Material, Impeller Trims,
Additional Cord
SECTION: A - PUMP SPECIFICATIONS:
3450RPM
inches
(mm)
IMPORTANT !
1.) PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
Shown with Power Cord and Optional Temperature
Sensor Cord Entry.

5
inches
(mm)
IMPORTANT !
1.) PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
DISCHARGE.................. 3” NPT, Vertical
LIQUID TEMPERATURE . 104°F (40°C) Continuous
MOTOR HOUSING ........ Cast Iron ASTM A-48, Class 30
VOLUTE......................... Cast Iron ASTM A-48, Class 30
SEAL PLATE ................. Cast Iron ASTM A-48, Class 30
IMPELLER:
Design...........2 Vane, Open with Pump out vanes
on Back side. Dynamically
balanced, ISO G6.3
Material ........ Cast Iron ASTM A-48, Class 30
SHAFT............................ 416 Stainless Steel
SQUARE RINGS............ Buna-N
HARDWARE .................. 300 Series Stainless Steel
PAINT ............................. Air dry enamel, top coat
SEAL Design.......... Single Mechanical in oil filled
reservoir
Material ........ Rotating Faces - Carbon
Stationary Faces - Ceramic
Elastomer - Buna-N
Hardware - 300 series stainless steel
CORD ENTRY................ 30 Ft. (9.1m) Cord. Standard with
pressure grommet for sealing and
strain relief.
SPEED 1750RPM, 60Hz (nominal)
UPPER BEARING:
Design.......... Single Row, Ball, Oil Lubricated
Load ............. Radial
LOWER BEARING:
Design.......... Single Row, Ball, Oil Lubricated
Load ............. Radial & Thrust
MOTOR: Design.......... NEMA L, Single phase,
NEMA B, Three Phase Torque Curve,
Oil Filled, Squirrel Cage Induction
Insulation...... Class B
SINGLE PHASE.............Permanent Split Capacitor (PSC)
Includes overload protection in
motor
THREE PHASE.............. 200-230/460, 60Hz is Tri voltage
motor. Requires overload protection
to be included in control panel
OPTIONAL EQUIPMENT..Seal Material, Impeller Trims,
Additional Cord
SECTION: A - PUMP SPECIFICATIONS:
1750RPM

6
SECTION B: GENERAL INFORMATION
B-1) To the Purchaser:
Congratulations! You are the owner of one of the finest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications. This
manual will provide helpful information concerning installation,
maintenance, and proper service guidelines.
B-2) Receiving:
Upon receiving the pump, it should be inspected for damage
or shortages. If damage has occurred, file a claim immediately
with the company that delivered the pump. If the manual
is removed from the packaging, do not lose or misplace.
B-3) Storage:
Short Term- CP&S Pumps are manufactured for efficient
performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months. Long Term- Any length of time
exceeding six (6) months, but not more than twenty-four (24)
months. The unit should be stored in a temperature controlled
area, a roofed over walled enclosure that provides protection
from the elements (rain, snow, wind-blown dust, etc.), and
whose temperature can be maintained between +40 deg. F
and +120 deg. F. (4.4 - 49°C). Pump should be stored in its
original shipping container. On initial start up, rotate impeller
by hand to assure seal and impeller rotate freely. If it is
required that the pump be installed and tested before the long
term storage begins, such installation will be allowed provided:
1.) The pump is not installed under water for more than
one (1) month.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.
B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems, Inc.,
Service Department in Piqua, Ohio, telephone [phone]
or Crane Pumps & Systems Canada, in Brampton, Ontario,
[phone].
SECTION C: INSTALLATION
C-1) Location:
These pumping units are self-contained and are
recommended for use in a sump, lift station or basin. The
sump, lift station or basin shall be vented in accordance
with local plumbing codes. This pump is designed to pump
sewage, effluent, or other nonexplosive or noncorrosive
wastewater. and shall NOT be installed in locations classified
as hazardous in accordance with the National Electrical Code
(NEC), ANSI/NFPA 70 or The Canadian Electrical Code.
Never install the pump in a trench, ditch or hole with a dirt
bottom; the legs will sink into the dirt and the suction will
become plugged.
C-1.1) Submergence:
It is recommended that the pump be operated in the
submerged condition and the sump liquid level should never
be less than dimension “A” in Fig. 1.
C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for each
pump being used. The check valve is used to prevent back-
flow into the sump. Excessive backflow can cause flooding
and/or damage to the pump. The shut-off valve is used to
stop system flow during pump or check valve servicing.
Barnes Pumps supplies a breakaway fitting discharge system
designed to allow the submersible wastewater pump to be
installed or removed without requiring personnel to enter the
wet well.
Place the Break Away Fitting (BAF) in position. Temporarily
secure the guide rails in the upper mounting brackets and
locate the base on the bottom of the wet well. Level the base
with grout and/or shims. Install the intermediate support
brackets, if required. Make sure the rails are in a true vertical
position so the pump will clear the access opening and
will slide freely down the rails into place on the discharge
stationary fitting. Once the rails are in proper alignment, bolt
the base into the floor of the station and connect the discharge
pipe to the elbow.
Connect the movable portion and other supplied fittings of the
BAF onto the pump and lower into wet well. See the Break
Away Fitting manual for more information.
C-3) Liquid Level Controls:
The level controls are to be supported by a mounting bracket
that is attached to the sump wall, cover or junction box. Cord
grips are used to hold the cords in place on the mounting
bracket. The control level can be changed by loosening
the grip and adjusting the cord length as per the plans and
specifications. Be certain that the level controls cannot hang up
or foul in it’s swing and that the pump is completely submerged
when the level control is in the “Off” mode.
FIGURE 1
Recommended Submergence Level
Minimum Submergence Level
Bottom of Feet
A = 10”

7
C-4) Electrical Connections:
C-4.1) Power Cable:
The cord assembly mounted to the pump must not be modi-
fied in any way except for shortening to a specific application.
Any splice between the pump and the control panel must be
made in accordance with all applicable electric codes. It is
recommended that a junction box, if used, be mounted outside
the sump or be of at least Nema 4 (EEMAC-4) construction if
located within the wet well. Do not use the power cable to lift
pump. NOTE: THE WHITE WIRE IS NOT A NEUTRAL OR
GROUND LEAD, BUT A POWER CARRYING CONDUCTOR.
C-4.2) Control Cable:
The cord assembly mounted to the pump must not be modified
in any way except for shortening to a specific application.
Any splice between the pump and the control panel must be
made in accordance with all applicable electric codes. It is
recommended that a junction box, if used, be mounted outside
the sump or be of at least Nema 4 (EEMAC-4) construction if
located within the wet well. Do not use the control cable to lift
pump. NOTE: THE WHITE WIRE IS NOT A NEUTRAL OR
GROUND LEAD, BUT A POWER CARRYING CONDUCTOR.
C-4.3) Overload Protection :
C-4.3-2) Single Phase - The type of in-winding overload
protector used is referred to as an inherent overheating
protector and operates on the combined effect of temperature
and current. This means that the overload protector will trip out
and shut the pump off if the windings become too hot, or the
load current passing through them becomes too high. It will
then automatically reset and start the pump up after the motor
cools to a safe temperature. In the event of an overload, the
source of this condition should be determined and rectified
immediately. DO NOT LET THE PUMP CYCLE OR RUN IF
AN OVERLOAD CONDITION OCCURS !
If current through the temperature sensor exceeds the values
listed, an intermediate control circuit relay must be used to
reduce the current or the sensor will not work properly.
TEMPERATURE SENSOR ELECTRICAL RATINGS
Volts Continuous
Amperes
Inrush
Amperes
110-120 3.00 30.0
220-240 1.50 15.0
440-480 0.75 7.5
600 0.60 6.0
C-4.4) Wire Size:
Consult a qualified electrician for proper wire size if additional
power cable length is required. See table for electrical
information.
SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase:
Before operating pump, compare the voltage and phase
information stamped on the pump identification plate to the
available power.
D-2) Check Pump Rotation:
Before putting pump into service for the first time, the motor
rotation must be checked. Improper motor rotation can
result in poor pump performance and can damage the motor
and/or pump. To check the rotation, suspend the pump
freely, momentarily apply power and observe the “kickback”.
“Kickback” should always be in a counter-clockwise direction
as viewed from the top of the pump motor housing.
D-2.1) Incorrect Rotation for Three-Phase Pumps:
In the event that the rotation is incorrect for a three-phase
installation, interchange any two power cable leads at the
control box. DO NOT change leads in the cable housing in the
motor. Recheck the “kickback” rotation again by momentarily
applying power.
D-2.2) Incorrect Rotation for Single-Phase Pumps:
In the unlikely event that the rotation is incorrect for a single
phase pump, contact a Barnes Service Center.
D-3) Start-Up Report:
Included at the end of this manual is a start-up report sheet,
this sheet is to be completed as applicable. Return one copy
to Barnes and store the second in the control panel or with
the pump manual if no control panel is used. It is important to
record this data at initial start-up since it will be useful to refer
to should servicing the pump be required in the future.
D-3.1) Identification Plate:
Record the numbers from the pump identification plate on both
START-UP REPORTS provided at the end of the manual for
future reference.
D-3.2) Insulation Test:
Before the pump is put into service, an insulation (megger)
test should be performed on the motor. The resistance values
(ohms) as well as the voltage (volts) and current (amps) should
be recorded on the start-up report.
MODEL NO HP VOLT/PH Hz RPM
(Nom)
NEMA
START
CODE
FULL
LOAD
AMPS
LOCKED
ROTOR
AMPS
CORD
SIZE
CORD
TYPE
CORD
O.D
inch (mm)
WINDING
RESISTANCE
MAIN - START
3SE3032L 3.0 230/3 60 3450 B 16.4 40.0 10/4 SOW 0.750 (19.1) 2.30
3SE3042L 3.0 460/3 60 3450 B 8.2 20.0 10/4 SOW 0.750 (19.1) 9.10
3SE3052L 3.0 575/3 60 3450 B 6.5 16.0 10/4 SOW 0.750 (19.1) 14.10
3SE3024L 3.0 230/1 60 1750 A 28.0 59.0 10/3 SOW 0.690 (17.5) 0.84 - 4.0
3SE3034L 3.0 230/3 60 1750 D 19.0 56.0 10/4 SOW 0.750 (19.1) 1.40
3SE3044L 3.0 460/3 60 1750 D 9.0 28.0 10/4 SOW 0.750 (19.1) 6.30
3SE3054L 3.0 575/3 60 1750 E 8.3 23.0 10/4 SOW 0.750 (19.1) 9.90
Winding Resistance ± 5%. Pump rated for operation at ± 10% voltage at motor.

8
D-3.3) Pump-Down Test:
After the pump has been properly wired and lowered into the
basin, sump or lift station, it is advisable to check the system
by filling with liquid and allowing the pump to operate through
its pumping cycle. The time needed to empty the system, or
pump-down time along with the volume of water, should be
recorded on the start-up report.
SECTION E: PREVENTATIVE MAINTENANCE
As the motor is oil filled, no lubrication or other maintenance
is required, and generally Barnes Pumps will give very
reliable service and can be expected to operate for years on
normal sewage pumping without failing. However as with any
mechanical piece of equipment a preventive maintenance
program is recommended and suggested to include the
following checks:
1) Inspect motor chamber for oil level and contamination and
repair as required per section F-1.
2) Inspect impeller and body for excessive build-up or
clogging and repair as required per section F-2.
3) Inspect motor, bearings and shaft seal for wear or leakage,
replace as required per section F-3.
SECTION F: SERVICE AND REPAIR
NOTE: All item numbers in ( ) refer to Figures 9 & 10,
3450RPM and Figures 11 & 12 , 1750RPM.
F-1) Lubrication:
Anytime the pump is removed from operation the cooling oil
in the motor housing (2) must be checked visually for oil level
and contamination.
F-1.1) Checking Oil:
Motor Housing - To check oil, set unit upright. Remove cap
screws (6) and lockwashers (4), lift conduit box assembly (10)
from motor housing (2) but DO NOT disconnect conduit box
wiring from motor leads. With a flashlight, visually inspect the
oil in the motor housing (2) to make sure it is clean, clear and
that oil level is above all internal componentry.
F-1.2) Testing Oil:
1. Place pump on it’s side, remove cap screws (6) and
lockwashers (4), lift conduit box assembly (10) from motor
housing (2) and drain oil into a clean, dry container.
2. Check oil for contamination using an oil tester with a range
to 30 Kilovolts breakdown.
3. If oil is found to be clean and uncontaminated (measure
above 15 KV. breakdown), refill the motor housing as per
section F-1.3.
4. If oil is found to be dirty or contaminated (or measures
below 15 KV. breakdown), the the pump must be carefully
inspected for leaks at the shaft seal (46), conduit box
assembly (10), O-rings (11) and (42) pipe plug (5) before
refilling with oil. To locate the leak, perform a pressure
test as per section F-1.4. After leak is repaired, refill with
new oil as per section F-1.3.
F-1.3) Replacing Oil:
Motor Housing - Drain all oil from motor housing and dispose
of properly. Refill with (see parts list for amount) new cooling
oil as per Table 1. An air space must remain in the top of
the motor housing to compensate for oil expansion (see
Fig. 9 or 11). Set unit upright and fill only until the motor,
as viewed through the conduit box opening, is just covered
and no more. Reassemble the O-ring (11), conduit box
assembly (10), cap screws (6) and lockwashers (4), apply
thread locking compound to each cap screw (6) thread before
installing. Torque cap screws (6) to 15 ft, lb.
TABLE 1 - COOLING OIL - Dielectric
SUPPLIER GRADE
BP Enerpar SE100
Conoco Pale Paraffin 22
Mobile D.T.E. Oil Light
G & G Oil Circulating 22
Imperial Oil Voltesso-35
Shell Canada Transformer-10
Texaco Diala-Oil-AX
Woco Premium 100
Important! - Do not overfill oil. Overfilling
of motor housing with oil can create
excessive and dangerous hydraulic
pressure which can destroy the pump
and create a hazard. Overfilling oil voids
warranty.
F-1.4) Pressure Test:
Motor Housing - Before checking the pump for leaks around
the shaft seal, o-rings, and cord inlet, the oil level should be
full as described in section F-1.3. Remove pipe plug (5) and
lifting handle (7) from motor housing (2). Apply pipe sealant
to pressure gauge assembly and tighten into pipe plug hole
(see Figure 2). Pressurize motor housing to 10 P.S.I. Use a
soap solution around the sealed areas and inspect joints for
“air bubbles”. If, after five minutes, the pressure is still holding
constant, and no “bubbles” are observed, slowly bleed the
pressure and remove the gauge assembly. Replace the pipe
plug using a sealant. If the pressure does not hold, then the
leak must be located.
Caution! - Pressure builds up extremely
fast, increase pressure by “tapping” air
nozzle. Too much pressure will damage
seal. Do Not exceed 10 P.S.I. in motor
housing.
F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection:
To clean out volute (26), disconnect power, remove hex
nuts (20) and lockwashers (19), vertically lift motor and seal
assembly from volute (26). Clean out body if necessary.
Clean and examine impeller (28) for pitting or wear, replace
if required. Inspect square ring (42) and replace if cut or
damaged. If impeller (28) requires replacing, remove jam
nut (34) and washer (35), by placing a flat screwdriver in the
slot of the end of the shaft to hold the shaft stationary while
unscrewing the impeller (28). Once impeller (28) is removed,
remove pull washer (16) and exclusion seal (17) if damaged
or cut.
F-2.2) Reassembly:
Position exclusion seal (17) on shaft until it seats against the
stationary portion of seal (46). Place pull washer (16) on shaft
until it seats against exclusion seal (17). To install impeller
(28), clean the threads with loctite cleaner and screw impeller
(28) onto the shaft hand tight. Apply thread locking compound
to shaft threads and install washer (35) and jam nut (34).
Torque to 40 ft. lbs. Rotate impeller to check for binding.
Position o-ring (42) on volute flange and position impeller
and motor housing assembly over studs and onto volute (26).

9
Apply thread locking compound to each stud (24). Thread nut
(20) onto studs (24) and torque to 24 ft. lbs. Check for free
rotation of motor and impeller.
F-3) Motor, Bearing and Seal Service
F-3.1) Disassembly and Inspection:
To examine or replace the motor (1), bearing (47) and shaft
seal (46), disassemble volute and impeller as outlined
in paragraph F-2.1. Drain oil from motor as outlined in
paragraph F-1.3.
Position unit upright, using blocks to avoid resting unit on
shaft. After removal of cable and box assembly (10), per
paragraph F-1.3, from motor housing (2) remove cable
lead wires from motor lead wires and temperature sensor
wires (if equipped) from control cable, by disconnecting wire
connectors (12) and (50). Also disconnect ground screw (18)
from motor (1). The wiring connections should be noted to
insure correct connections when reassembling.
Motor - Remove the motor bolts and lift motor stator from
motor rotor and seal plate (25). Unscrew conduit bushing (14)
from seal plate (25) and lift motor rotor, shaft, bearing (42),
rotating portion of seal (46), washer (9) and conduit bushing
(14) from seal plate (25).
Inspect windings for shorts and check resistance values.
Check rotor for wear, if rotor or the stator windings are
defective, the complete motor must be replaced. To test
the temperature sensor (if equipped), check the continuity
between the black and white wires. If found to be defective
contact a motor service station or Barnes Service
Department. Check motor capacitor (3) on single phase units
and replace if defective.
Important! - Handle seal parts with extreme care.
Do Not scratch or mar lapped surfaces.
Seal - Remove rotating member (46a), spring (46c) and
retaining ring (46d) from shaft. (see Figure 3). Examine all
seal parts and especially contact faces. Inspect seal for signs
of wear such as uneven wear pattern on stationary members,
chips and scratches on either seal face. DO NOT interchange
seal components, replace the entire shaft seal (46). If
replacing seal, remove stationary (46a) from seal plate (25)
by prying out with flat screwdriver.
Bearing - Examine bearing (47) and replace if required. If
replacement is required, remove bearing (47) from motor
shaft using a wheel puller. Washer (9), retaining ring (30) and
conduit bushing (14) can now be removed from motor shaft.
Important ! - All parts must be clean before
reassembly.
F-3.2) Reassembly:
Bearing - When replacing bearing, be careful not to damage
the rotor or shaft threads. Clean the shaft thoroughly. Slide
conduit bushing (14) and washer (9) over motor shaft. Insert
FIGURE 2
REMOVE HANDLE
REMOVE PIPE
PLUG
PRESSURE GAUGE
ASSEMBLY
ç10 PSI
AIR
FIGURE 3
SEAL ASSEMBLY (46)
RETAINING RING (46D)
SEAL PLATE (25)
SPRING (46C)
ROTATING MEMBER (46B)
STATIONARY (46A)
CONDUIT BUSHING (14)
WASHER (9)
PULL WASHER (16)
EXCLUSION SEAL (17)
MOTOR END
(INBOARD END)
PUMP END
(OUTBOARD END)

10
retaining ring (30) into groove on shaft. Apply adhesive
compound to the shaft and press bearing (47) on the motor
shaft, position squarely onto shaft applying force to the inner
race of the bearing only, until bearing seats against retaining
ring (30).
Seal - Clean and oil seal cavity in seal plate (25). Press
stationary member (46a) fi
rmly into seal plate (25), using a
seal pusher, nothing but the seal pusher is to come in contact
with seal face (see Figure 4). Make sure the stationary
member is in straight.
Important ! - Do Not hammer on the seal pusher-
It will damage the seal face.
Slide retaining ring (46d) over shaft and let rest on bearing
(47). Place spring (46c) over shaft and let rest on retaining
ring (46d). Lightly oil (DO NOT use grease) shaft, bullet
and inner surface of bellows on rotating member (46b), (see
Figure 5), with lapped surface of rotating member (46b)
facing outward, slide over bullet and onto shaft using seal
pusher, making sure spring (46c) is seated in retaining ring
(46d) and spring (46c) is lined up on rotating member (46b)
and not cocked or resting on bellows tail.
Important ! - It is EXTREMELY important to keep
seal faces clean during assembly. Dirt particles
lodged between these faces WILL cause the seal
to leak.
Motor - Slide motor rotor with conduit bushing (14), washer
(9), bearing (47) and seal parts (46b, c, d) into seal plate (25)
until bearing (47) seats in seal platel (25). Center washer (9)
on bearing (47) and tighten conduit bushing (14) on seal plate
(25).
Lower motor stator over rotor until seated in seal plate (25),
while aligning holes for motor bolts. Insert motor bolts and
torque to 17 inch pounds. If pump is a single phase unit place
bracket (15) on one of the motor bolts. Insert capacitor (3) in
bracket (15), attach motor leads with terminals to capacitor
and place terminal boot (27) over terminals.
Place all motor leads above motor. Position o-ring (42) on
seal plate (25) and lower motor housing (2) over motor
and into pilot. Place socket head cap screws (39) through
seal plate (25) into motor housing (2) and torque to 60
inch pounds. Make wire connections per paragraph F-3.3.
Assemble impeller and volute per paragraph F-2.2.
F-3.3) Wiring Connections:
Check power cable (10A) and control cable (10E - if used),
on conduit box (10), for cracks or damage and replace
complete conduit box assembly (10) if required (see Figure
7 or 8). Bring motor wires through wire opening in top of
housing (2), position square ring (11) in conduit housing (10)
and reconnect motor leads to power cable and temperature
sensor leads to control cable (if equipped) using connectors
(12) and (50) as show in Figure 6.
F-3.4) Conduit Box and Cable Assembly:
Refill with cooling oil as outlined in paragraph F-1.3. Position
conduit box (10) and square ring (11) over opening. Place
lockwashers (4) on cap screws (6), apply thread locking
compound to cap screws (6) threads and torque to 16 ft
lbs. Remove gland nuts (10B) and (10F- if equiped), friction
rings (10C) and (10G- if equiped), and grommets (10D) and
(10H- if equiped) from conduit box (10) inspect and replace if
required. (see Fig. 7 or 8)
Insert one friction ring (10C), grommet (10D), one friction ring
(10C) and gland nut (10B) into conduit box for power cable
(10A). For OPTIONAL control cable (10E), insert grommet
(10H), friction ring (10G) and gland nut (10F). Torque gland
nuts (10B) and (10F) to 15 ft. lbs to prevent water leakage.
FIGURE 4
Stationary Member (46A)
Polished Face Out
Seal Plate (25) Seal Pusher
Rotating Member (46D)
Bullet
Motor & Seal Plate
Seal Pusher
Stationary
FIGURE 5

11
SINGLE PHASE, 230 VOLT AC
Power Cable (10a) Motor Lead Number
Green (Ground) Green
Black 1
White 2
Flag Terminal Capacitor
Flag Terminal Capacitor
THREE PHASE, 200/230 VOLT AC
Power Cable (10a) Motor Lead Number
Green (Ground) Green
Black 1 & 7
Red 2 & 8
White 3 & 9
4, 5 & 6 Together
THREE PHASE, 460 & 575 VOLT AC
Power Cable (10a) Motor Lead Number
Green (Ground) Green
Black 1
Red 2
White 3
4 & 7 Together
5 & 8 Together
6 & 9 Together
FIGURE 6
CONNECTORS
CONNECTORS
CONNECTORS
CONNECTORS

12
SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the
following information:
1. Pump serial number and date code. (Paragraph G-4)
2. Pump model number. (Paragraph G-3)
3. Pump part number. (Paragraph G-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing Instructions.
G-2 PART NUMBER:
The part number consists of a six (6) digit number, which
appears in the catalog. A one or two letter suffix may follow this
number to designate the design configuration. This number is
used for ordering and obtaining information.
G-3 MODEL NUMBER:
This designation consists of numbers and letters which
represent the discharge size, series, horsepower, motor phase
and voltage, speed and pump design. This number is used for
ordering and obtaining information.
G-4 SERIAL NUMBER:
The serial number block will consist of a six digit number,
which is specific to each pump and may be preceded by
a alpha character, which indicates the plant location. This
number will also be suffixed with a four digit number, which
indicates the date the unit was built (Date Code). EXAMPLE:
A012345 0490.
Reference the six digit portion (Serial Number) of this number
when referring to the product.
FIGURE 7
Gland Nut (10B)
Power Cable (10A)
Friction Ring (10C)
Grommet (10D)
Friction Ring (10C)
Cord Grip Plate (10J)

13
TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
PROBLEM CAUSE CORRECTION
Pump will not run 1. Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
2c. Defective motor
3. Insufficient liquid level.
1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
then recheck current.
2a. Reposition pump or clean basin as
required to provide adequate clearance for
float.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair fixtures as required to eliminate
leakage.
12. Check pump temperature limits & fluid
temperature.
13. Replace portion of discharge pipe with
flexible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.
Pump will not turn off 2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
4. Excessive inflow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position
Pump hums but does not run 1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
Pump delivers insufficient capacity 1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards
Pump cycles too frequently or runs
periodically when fixtures are not in use
6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.
Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload
protector). CAUTION! Pump may start
unexpectedly. Disconnect power supply.
1. Incorrect voltage.
4. Excessive inflow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)
Pump operates noisily or vibrates
excessively
2c. Worn bearings, motor shaft bent.
5. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.

14
FIGURE 9
3SE-L 3450RPM

15
FIGURE 10
3SE-L 3450RPM

16
PARTS LIST - 3450RPM
Seal Repair Kit ...... P/N - 130182 (+) 11, 16, 17, 42, 46
Overhaul Kit .......... P/N - 130209 (◊) 11, 16, 17, 30, 33, 34, 35, 42, 46, 47
ITEM QTY PART NO. DESCRIPTION
1 1 088682 Motor 3SE3032L, 42L
088684 3SE3052L
2 1 053154 Motor Housing
4 4 20-13-1 Lockwasher 1/4” Stainless
5 1 003204 Pipe Plug
6 4 1-7-1 Cap Screw 1/4-20 x 1” Lg Stainless
7 1 036754 Lifting Strap
8 2 1-65-1 Cap Screw 1/2-13 x 7/8” Lg Steel
9 1 053756 Washer 1.875 x 2.625 Steel
10 1 See Table 2 (STD) Cord Grip Plate Assembly
10a 1 ----- Power Cable
10b 1 051447 Gland Nut (Not Sold Separately)
10c 2 051450 Friction Ring (Not Sold Separately)
10d 1 051452 Grommet (Not Sold Separately)
10j 1 053156 Cord Grip Plate
11 1 017026 +◊Square Ring
12 3 079318 ◊Wire Connector
13 1-1/2 Gal. 029034 Oil- Motor Housing
14 1 053749 Conduit Bushing
16 1 062641 +◊Pull Washer
17 1 061829 +◊Exclusion Seal
18 1 038156 Pan Hd Screw 6-32 x .375
19 4 20-14-1 Lockwasher 3/8” Stainless
20 4 15-23-1 Hex Nut 3/8-16 Stainless
21 1 028119 Shim .005
22 1 028120 Shim .010
23 1 028121 Shim .030
24 4 002420 Stud 3/8-16 x 2.00” Lg Stainless
25 1 062482 Seal Plate
26 1 067251 Volute
28 1 088545 Impeller, Cast Iron 5.00” Dia.
088545TA 4.87” Dia. (3HP -STD)
088545TB 4.75” Dia.
088545TC 4.62” Dia.
088545TD 4.50” Dia.
088545TE 4.37” Dia.
088545TF 4.25” Dia.
088545TG 4.12” Dia.
088545TH 4.00” Dia.
088545TJ 3.87” Dia.
088545TK 3.75” Dia.
30 1 057882 ◊Retaining Ring
33 1 035589 ◊Shaft Key #61 x .187
34 1 038132 ◊Hex Nut 5/8-18 Stainless
35 1 20-24-1 ◊Washer 5/8-18 Stainless
39 2 11-32-1 Soc. Hd. Cap Screw 1/4-20 x 1.00” Lg Stainless
42 2 033730 +◊O-Ring
46 1 062435 +◊Shaft Seal Carbon/Ceramic/Buna-N (STD)
062435SB Tungsten/Tungsten/Buna-N
062435SD Silicon/Silicon/Buna-N
062435SM Silicon/Tungsten/Buna-N
47 1 053746 ◊Ball Bearing
(*) Included with item number 10.

17
TABLE 2 - POWER & SENSOR CORD SETS
MODELS/
LENGTH
ITEM #10A
NO SENSOR (STD)
30 Ft. (STD) 085092XC
50 Ft. 085092XF
75 Ft. 085092XJ
100 Ft. 085092XL

18
3SE-L 1750RPM
FIGURE 11

19
FIGURE 12
3SE-L 1750RPM

20
PARTS LIST - 1750RPM
Seal Repair Kits
Single Seal.........P/N - 130182 (+) 11, 16, 17, 42, 46
Service Kits
Single Seal.........P/N - 130209 (◊) 11, 16, 17, 30, 33, 34, 35, 42, 46, 47
ITEM QTY PART NO. DESCRIPTION
1 1 088700 Motor 3SE3024L
088703 3SE3034L, 44L
088705 3SE3054L
2 1 053154 Motor Housing
3 1 036391 Capacitor, 3HP 370v, 45MFD
4 4 20-13-1 Lockwasher 1/4” Stainless
5 1 003204 Pipe Plug
6 4 1-7-1 Cap Screw 1/4-20 x 1” Lg Stainless
7 1 036754 Lifting Strap
8 2 1-65-1 Cap Screw 1/2-13 x 7/8” Lg Steel
9 1 053756 Washer 1.875 x 2.625 Steel
10 1 ----- (STD) Cord Grip Plate Assembly
10a 1 See Table 3 Power Cable 1 Phase
See Table 3 Power Cable 3 Phase
10b 1 051447 Gland Nut (Not Sold Separately)
10c 2 066071 Friction Ring 1 Phase, (Not Sold Separately)
2 051450 Friction Ring 3 Phase, (Not Sold Separately)
10d 1 066072 Grommet 1 Phase, (Not Sold Separately)
051452 Grommet 3 Phase, (Not Sold Separately)
10j 1 053156 Cord Grip Plate
11 1 017026 +◊ O-Ring
12 3 079318 ◊ Wire Connector 1 Phase
4 079318 Wire Connector 3 Phase
13 1-1/2 Gal. 029034 Oil- Motor Housing
14 1 053749 Conduit Bushing
15 1 033459 Bracket, Capacitor
16 1 062641 +◊ Pull Washer
17 1 061829 +◊ Exclusion Seal
18 1 038156 Pan Hd Screw 6-32 x .375
19 4 20-14-1 Lockwasher 3/8” Stainless
20 4 15-23-1 Hex Nut 3/8-16 Stainless
24 4 002420 Stud 3/8-16 x 2.00” Lg Stainless
25 1 062482 Seal Plate
26 1 062640 Volute
27 1 034322 Terminal Boot, 1 Phase
28 1 088534 Impeller, Cast Iron 7.50” Dia. (3HP-STD)
088534TA 7.38” Dia.
088534TB 7.25” Dia.
088534TC 7.12” Dia.
088534TD 7.00” Dia.
088534TE 6.88” Dia.
088534TF 6.75” Dia.
088534TG 6.62” Dia.
088534TH 6.50” Dia.
088534TJ 6.38” Dia.
088534TK 6.275” Dia.
088534TL 6.12” Dia.
088534TM 6.00” Dia.
088534TN 5.88” Dia.
088534TP 5.75” Dia.
088534TQ 5.62” Dia.
30 1 057882 ◊ Retaining Ring
33 1 035589 ◊ Shaft Key #61 x .187
34 1 038132 ◊ Hex Nut 5/8-18 Stainless
35 1 070320 ◊ Washer 5/8-18 Stainless
(*) Included with item number 10.