CrustBuster Speed King Drive Over- Pit User manual

Drive Over- Pit
™
Belt Accelerator
&
Multi-Purpose Belt Loader
OWNER'S MANUAL
00028100 (02/99)

Drive Over-Pit™
Belt Accelerator &
Multi-Purpose Belt Loader
Table of Contents
Warranty Information . . . . . . . . . . . . . . . . . Inside Front Cover
Safety ..........................................1-2
Lubrication and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic and Electric Requirements . . . . . . . . . . . . . . . . . . . 3
DimensionalDrawings..............................4-5
Belt Wrap Diagram & Replacement Belts . . . . . . . . . . . . . . . . 6
CableWrapDiagram................................ 7
GuardBracketLocations............................. 7
RepairParts ...................................10-17
AssemblyInstructions ............................18-20
Warranty
CrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products,
so far as the same is of our own manufacture, against defects in material and
workmanship under normal and reasonable use for a period of one (1) year after
date of delivery to the original purchaser. Our obligation under this warranty is
limited, however, to furnishing a replacement part for a defective part, or at our
optionto repair the defective partswithout charge, either methodF.O.B. our works,
provided the consumergives CrustBuster/Speed King,Inc. written notice within ten
(10) days after said part appears to be defective and affords CrustBuster/Speed
King,Inc. an opportunity to inspect. Unless otherwise expressly agreed to by
CrustBuster/Speed King,Inc., the consumer shall bear the expense of installation.
CrustBuster/SpeedKing,Inc.willnotbeliableforconsequentialdamageswherethe
loss is commercial, including but not limited to loss of profit, delays or expenses.
This warranty sets forth the extent of our liability. Theforegoing is in lieu of allother
warranties, expressed or implied, including any warranties that extend beyond the
description of the product.

1
Introduction
Read this manual carefully. It will instruct you on how to operate and service your machine
safelyandcorrectly. Failuretodosocouldresultinpersonalinjuryand/orequipment damage.
Warnings
1. DO NOT service Drive Over-Pit before stopping all motors and locking out power
™
source.
2. DO NOT operate Drive Over-Pit before checking for proper clearance for operation
™
and clearing the area of people.
3. DO NOT operate the Drive Over-Pit without familiarizing yourself with the operator's
™
manual.
4. DO NOT operate the Drive Over-Pit if guards or shields have been removed.
™
5. DO NOT drive over ramp with spring loaded skirtboards in "UP" position.
6. DO NOT stand or walk on conveyor belt before stopping all motors and locking out
power source.
Safety Precautions
1. Operatorshouldreadandunderstandoperator'smanualbeforeoperatingDriveOver-Pit™
conveyor.
2. Never stand or climb on the Drive Over-Pit conveyor before disconnecting and locking
™
out power source.
3. Disconnect and lock out power source before adjusting and servicing Drive Over-Pit™
conveyor.
4. Do not operate without guards and shields in place.
5. Stay away from hopper inlet when operating.
6. Stay away from moving belt when operating.
7. Keep area clean.
8. Operator should be familiar with controls and operation sequence prior to start up.
9. Readandunderstandallmaterialsafetydatasheets(MSDS)foranychemicalormaterial
you are handling.
10. Allelectrical componentsshould bewiredby a qualified electrician. All federal, state,and
local codes should be followed.

2
Owner's and User's
Statement of Responsibility
Drive Over-Pit™
Belt Accelerator &
Multi-Purpose Belt Loader
I have had explained to me and accept responsibility for the following:
I understand this Drive Over-Pit conveyor is a heavy, powerful, and bulky unit
™
ofequipmentcapableofcausinginjuryordeathwhenusedimproperly. Iaccept
the responsibility associated therewith.
I understand the danger of high voltage power lines in relation to high profile
equipmentandacceptresponsibilityforitssafeuseindangeroussurroundings.
I understand that neither I, any of my workers, nor anyone else should be
allowed to work around the Drive Over-Pit conveyor area while it is in
™
operation, or unstabilized for any reason.
I understand the Drive Over-Pit can cause serious injury or death instantly.
™
Therefore, I accept responsibility to avoid, and to cause my workers to avoid,
working in an area or manner that would cause unnecessary risk of injury or
death.
I hereby acknowledge that I have been adequately instructed in the safe
operation of this Drive Over-Pit conveyor and accept responsibility for same.
™
I recognize that thislist of potential risk anddangers isnotnecessarily complete
and agree to exercise good common sense and judgement in the use of this
Drive Over-Pit conveyor.
™
Owner
Date

3
Lubrication and Maintenance
CAUTION: STOP ALL MOTORS AND LOCK OUT POWER SOURCE
BEFORE SERVICING CONVEYOR.
CAUTION: IF GUARDS OR SHIELDS ARE REMOVED TO SERVICE
UNIT, REPLACE IMMEDIATELY AFTER COMPLETION OF
WORK.
IMPORTANT: THE LUBRICATION PERIODS RECOMMENDED ARE
BASED ON NORMAL USAGE. SEVERE OR UNUSUAL
CONDITIONS MAY REQUIRE MORE FREQUENT
LUBRICATION.
IMPORTANT: CLEAN FITTINGS THOROUGHLY BEFORE LUBRICATING.
REPLACE MISSING OR DAMAGED GREASE FITTINGS
IMMEDIATELY.
SERVICE/YEARLY (PRIOR TO START UP) LUBRICANT:
Electric Motor
1 to 2 Full Strokes Shell Oil Co. "Dolium R" Chevron Oils "SRI No. 2"
Texaco Inc. "Premium RB"
SERVICE/WEEKLY ( 20 HOURS ) LUBRICANT:
Flange Bearings SAE Multi-Purpose Grease
Drive Over-Pit Conveyor Maintenance
™
Due to the characteristics of certain materials, a residue may build up. If this is a problem or
gets excessive, wash out the conveyor. Allow to dry before using.
Hydraulic Requirements: 15 gallons per minute at 1800 psi.
In order to operate a hydraulic drive BeltVeyor and a hydraulic Drive Over-Pit Conveyor off
™
of the same tractor, the tractor will need to have a
Closed Center Hydraulic System
with Individual Flow Control for each valve
and a flow rate of 32 gallons per minute at 2000 psi.
Electric Requirements: 5 hp 1800 RPM

4
Drive Over-Pit™
Belt Accelerator
Dimensional Drawing

5
Drive Over-Pit™
Multi-Purpose Belt Loader
Dimensional Drawing

6
Drive Over-Pit™
Belt Wrap Diagram

7
Drive Over-Pit™
Cable Wrap Diagram
Drive Over-Pit™
Guard Bracket Locations
Electric Drive

8
Drive Over-Pit™
Ramp Repair Parts

9
Drive Over-Pit™
Ramp Repair Parts
Item Qty Part No. Description
1 1 530733 Jack 2000# Side Crank
2 1 81557100 Hitch Weldment
3 2 81634800 Take-up Bolt
4 2 332189 Square Nut 3/8"
5 2 13379300 Bearing Slide
6 2 03001500 Bearing 1" 2B Flange
7 1 62466800 Lagged Roller 3 ½"
w/ 1.313 x 19.75" shaft
9 1 81549800 Ramp Weldment
10 2 15229800 Shaft 1/2" x 119 7/8"
11 2 81555500 Skirtboard Weldment
12 2 15214000 Skirtboard
13 4 81571200 Skirtboard Spring Tab
14 2 81578700 Skirtboard Handle
15 1 81554800 Lifting Bridge
16 2 81552200 Wheel Arm Weldment
17 2 15184500 Wheel Arm Bracket
Item Qty Part No. Description
18 2 807313 Tire & Wheel Assembly
Includes:
530154 Tire 9.5L x 15-6 Ply
530238 Wheel 5-Bolt 15" x 6"
530287 Tire Valve Stem
02990000 Decal Check Wheel Lugs
19 2 551242 Hub 5 Bolt Complete
(Includes Items #20 thru #28)
20 2 05702600 Hub Seal
21 2 03040300 Hub Bearing Inner
22 2 05707500 Hub 5 Bolt w/cups only
23 2 05741400 Hub Bearing Outer
24 2 02080000 Spindle Washer
25 2 02154300 Cotter Pin
26 2 331801 Spindle Nut
27 2 05703400 Hub Cap
28 2 336859 Lug Nut
29 4 831586 Skirtboard Spring Assy
30 8 330936 Cotter Pin 1/8" x 1"
31 1 68031400 Cable Pulley 3"

10
Drive Over-Pit™
Belt Accelerator Repair Parts
Hydraulic Drive

11
NOTE:
When using a Belt Accelerator (Hydraulic
or Electric Drive) to dump into a
SpeedKing 14" BeltVeyor, attach hopper
strap "A" (#20099800) to BeltVeyor.
Drive Over-Pit™
Belt Accelerator Repair Parts
Hydraulic Drive
Item Qty Part No. Description
1 1 81649600 Frame Weldment
2 1 15698400 Skirtboard Brace RH
3 1 15581200 Slide Pan
4 1 81339400 Roller 3 1/2" x 16"
5 1 15217300 Shaft 1"
6 6 03001500 Bearing 1" 2B Flange
7 1 15697600 Skirtboard Brace LH
8 1 15564800 Top Cap Seal
9 1 68031400 Cable Pulley 3"
10 1 07025000 Winch
10' 05109400 Cable 1/4" Galvanized
11 2 913426 Clamp Weldment
12 2 15556400 Support Tube
13 1 81661100 5' Pan Weldment
14 1 14723100 Head Frame
15 1 81662900 Pan Cover
16 1 81535700 Lagged Roller 3 1/2"
17 1 19607100 Shaft 1"
18 1 84227800 Roller Weldment 2"
19 2 14811400 Skirtboard Strap
20 2 14810600 Skirtboard
21 1 05238100 Chain #40 Coupler x 16
Item Qty Part No. Description
22 2 14706600 Drive Guard (4 7/8")
2 16974800 Drive Guard (6 ½")
23 2 14705800 Drive Guard Side Plt (4 7/8")
2 16973000 Drive Guard Side Plt (6 ½")
24 1 01795400 Hyd Motor H-101-1001
00409300 Seal Kit
25 1 62156500 Hose .500 x 240"
.750 MOR (2)
26 2 05237300 Sprocket #40 16T
27 3 10490100 Key 1/4" x 1 1/4"
28 2 15758000 Seal
29 1 01436500 Flow Control Valve
30 1 16252900 Valve Mount
31 3 01435700 Adapter Straight
1.063 MOR x .750 MOR
32 1 465260 Adapter Tee .750 JICM (2)
x .750 Male Pipe
33 1 465294 Adapter Straight
.750 MOR x .750 JICM
34 2 467506 Hose .500 x 48"
.75 JICF Sw x .50 M Pipe
35 1 62157300 Hose .500 x 240"
.750 MOR x .750 JICF Sw

12
Drive Over-Pit™
Belt Accelerator Repair Parts
Electric Drive

13
NOTE:
When using a Belt Accelerator (Hydraulic
or Electric Drive) to dump into a
SpeedKing 14" BeltVeyor, attach hopper
strap "A" (#20099800) to BeltVeyor.
Drive Over-Pit™
Belt Accelerator Repair Parts
Electric Drive
Item Qty Part No. Description
1 1 81649600 Frame Weldment
2 1 15698400 Skirtboard Brace RH
3 1 15581200 Slide Pan
4 1 81339400 Roller 3 1/2" x 16"
5 1 15217300 Shaft 1"
6 8 03001500 Bearing 1" 2B Flange
7 1 15697600 Skirtboard Brace LH
8 1 15564800 Top Cap Seal
9 1 68031400 Cable Pulley 3"
10 1 07025000 Winch
10' 05109400 Cable 1/4" Galvanized
11 2 913426 Clamp Weldment
12 2 15556400 Support Tube
13 1 81661100 5' Pan Weldment
14 1 14723100 Head Frame
15 1 81662900 Pan Cover
16 1 81535700 Lagged Roller 3 1/2"
17 1 19607100 Shaft 1"
18 1 84227800 Roller Weldment 2"
19 2 14811400 Skirtboard Strap
20 2 14810600 Skirtboard
21 1 15105000 Jackshaft 1"
22 2 151076 Spacer
Item Qty Part No. Description
23 1 15108400 Chain Guard Back Plate
24 2 15103500 Chain Guard Side
25 1 61813200 Chain Guard Assembly
Includes #23 & #24
26 1 602359 Wood Idler
27 2 04504700 Sprocket #50 18T x 1"
28 1 15107600 Chain Guard Front Plate
29 6 10490100 Key 1/4" x 1 1/4"
30 1 15114200 Chain #50 x 41 Pitches
31 1 431387 Chain #50 Connector Link
32 1 431338 Chain #50 Offset Link
33 2 14045900 Belt Guard Bracket
34 1 15110000 Belt Guard Back Plate
35 2 15109200 Belt Guard Side
36 1 61814000 Belt Guard Assembly
Includes #34 & #35
37 2 01376300 V-Belt B-34
38 1 04301800 Sheave 2B 4.0 SH
39 1 04388500 Bushing 1 1/8" SH QD
40 1 15113400 Belt Guard Front Plate
41 1 04264800 Bushing 1" SDS QD
42 1 04303400 Sheave 2B 6.8 SDS
43 2 15758000 Seal

14
Drive Over-Pit™
Multi-Purpose Belt Loader Repair Parts
Hydraulic Drive

15
Drive Over-Pit™
Multi-Purpose Belt Loader Repair Parts
Hydraulic Drive
Item Qty Part No. Description
1 1 81649600 S-Wrap Frame
2 2 15571300 Back-up Strap
3 2 15570500 Skirtboard
4 1 15565500 S-wrap Seal RH
5 2 15569700 S-wrap Skirtboard
6 1 15567100 S-wrap Seal Strap RH
7 1 15568900 S-wrap Seal Strap LH
8 1 15566300 S-wrap Seal LH
9 2 88558200 Lagged Roller 3 1/2"
10 2 15217300 Shaft 1" x 21 3/4"
11 8 03001500 Bearing 1" 2B Flange
12 1 14809800 Shaft 1" x 21 3/4"
13 1 84227800 Roller Weldment 2"
14 2 913426 Clamp
15 1 68031400 Cable Pulley 3"
16 1 07025000 Winch
10' 05109400 Cable 1/4" Galvanized
17 1 15564800 Top Cap Seal
18 1 15558000 Top Cap
19 1 81653800 8' Pan Weldment
20 2 81684300 Truss Bar Weldment
21 1 15560600 Pan Cover
22 1 60194800 Roller Assembly 2 3/8"
23 2 15240500 Roller Carrier Brackets
Item Qty Part No. Description
24 1 81562100 Lagged Roller 6"
25 1 15662000 Head Frame
26 1 81563900 Spout Weldment
27 2 14706600 Drive Guard (4 7/8")
2 16974800 Drive Guard (6 ½")
28 2 14705800 Drive Guard Side Plt (4 7/8")
2 16973000 Drive Guard Side Plt (6 ½")
29 1 03129400 Hyd Motor H-101-1002
00409300 Seal Kit
30 1 62156500 Hose .500" x 240"
.750 MOR (2)
31 2 05237300 Sprocket #40 16T
32 1 05238100 Chain #40 Coupler x 16
33 5 10490100 Key 1/4" x 1 1/4"
34 1 01436500 Flow Control Valve
35 1 16252900 Valve Mount
36 3 01435700 Adapter Straight
1.063 MOR x .750 MOR
37 1 465260 Adapter Tee .750 JICM(2)
x .750 Male Pipe
38 1 465294 Adapter Straight
.750 MOR x .750 JICM
39 2 467506 Hose .500 x 48"
.75 JICF Sw x .50 M Pipe
40 1 62157300 Hose .500 x 240"
.750 MOR x .750 JICF Sw

16
Drive Over-Pit™
Multi-Purpose Belt Loader Repair Parts
Electric Drive

17
Drive Over-Pit™
Multi-Purpose Belt Loader Repair Parts
Electric Drive
Item Qty Part No. Description
1 1 81649600 S-Wrap Frame
2 2 15571300 Back-up Strap
3 2 15570500 Skirtboard
4 1 15565500 S-wrap Seal RH
5 2 15569700 S-wrap Skirtboard
6 1 15567100 S-wrap Seal Strap RH
7 1 15568900 S-wrap Seal Strap LH
8 1 15566300 S-wrap Seal LH
9 2 88558200 Lagged Roller 3 1/2"
10 2 15217300 Shaft 1" x 21 3/4"
11 8 03001500 Bearing 1" 2B Flange
12 1 14809800 Shaft 1" x 21 3/4"
13 1 84227800 Roller Weldment 2"
14 2 913426 Clamp
15 1 68031400 Cable Pulley 3"
16 1 07025000 Winch
100' 5109400 Cable 1/4" Galvanized
17 1 15564800 Top Cap Seal
18 1 15558000 Top Cap
19 1 81653800 8' Pan Weldment
Item Qty Part No. Description
20 2 81684300 Truss Bar Weldment
21 1 15560600 Pan Cover
22 1 60194800 Roller Assembly 2 3/8"
23 2 15240500 Roller Carrier Brackets
24 1 81685000 Lagged Roller 6"
25 1 15662000 Head Frame
26 1 81563900 Spout Weldment
27 2 14045900 Belt Guard Bracket
28 1 15273600 Belt Guard Bracket
29 1 15664600 Belt Guard Back Plate
30 2 15663800 Belt Guard Sides
31 1 61976700 Belt Guard Assembly
(Includes #30 & #31)
32 1 04259800 Sheave 2B 12.0 1"Bore
33 2 03209400 V-Belt B-52
34 1 15665300 Belt Guard Front Plate
35 1 04293700 Sheave 2B 3.6 SH
36 1 04374500 Bushing 1 3/8" SH QD
37 5 10490100 Key 1/4" x 1 1/4"

18
Assembly Instructions
CAUTION: Most component parts of the Drive Over-Pit Belt
™
Accelerator as well as the Multi-Purpose Belt
Loader are heavy. Use a safe lifting device when
unloading and during the assembly process.
Pre-Assembly Notes:
Fasteners may vibrate loose during shipping. It is recommended you check
nuts, bolts, set screws, and sheave alignment on pre-assembled parts prior to
start-up.
Before starting assembly procedures, refer to the illustrated parts lists and
familiarize yourself with these parts.
Open the parts carton and lay out parts for easy identification.