Toro 22318 User manual

FormNo.3402-952RevA
323CompactToolCarrier
ModelNo.22318—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3402-952*A

WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
Setup...........................................................................11
InstallingtheValveLever.........................................11
CheckingFluidLevelsandTirePressure....................11
ChargingtheBattery...............................................11
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................13
Attachments/Accessories........................................13
Operation....................................................................14
AddingFuel...........................................................14
CheckingtheEngine-OilLevel.................................15
RemovingDebrisfromtheTractionUnit...................15
CheckingtheHydraulicFluidLevel...........................15
CheckingtheTirePressure......................................16
StartingandStoppingtheEngine..............................16
DrivingtheTractionUnit........................................16
StoppingtheTractionUnit......................................17
MovingaNon-functioningTractionUnit...................17
UsingtheCylinderLocks.........................................17
UsingAttachments.................................................18
SecuringtheTractionUnitforTransport....................19
AdjustingtheThighSupport....................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PremaintenanceProcedures........................................21
Removing/InstallingtheHood.................................21
Lubrication...............................................................21
GreasingtheTractionUnit......................................21
EngineMaintenance..................................................22
ServicingtheAirCleaner.........................................22
ServicingtheCarbonCanister..................................23
ChangingtheEngineOilandFilter...........................23
ServicingtheSparkPlugs.........................................24
FuelSystemMaintenance...........................................25
ChangingtheFuelFilter..........................................25
DrainingtheFuelTanks..........................................25
ElectricalSystemMaintenance....................................26
ReplacingtheBattery..............................................26
ServicingtheBattery...............................................27
HydraulicSystemMaintenance....................................29
ReplacingtheHydraulicFilter..................................29
ChangingtheHydraulicFluid...................................29
CheckingtheHydraulicLines...................................30
Storage........................................................................31
Troubleshooting...........................................................32
Schematics...................................................................33
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means: Caution , W ar ning ,or Danger —personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,substantialslipresistantsafetyshoes,
andhearingprotection.Tiebacklonghairanddonot
wearjewelry.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralbeforestartingtheengine.
Onlystarttheenginefromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,andshutofftheenginebeforeleaving
theoperator'spositionforanyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachinewhentired,ill,orunderthe
inuenceofalcoholordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
•Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,stoptheengine,andremovethe
keybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
•Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
4

•Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
•Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
•Donotplaceyourfeetundertheplatform.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData(page
7),andthoseintheattachmentOperator'sManual.Seealso
theSlopeIndicator(page8).
•Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmaketherearof
thetractionunitheavy.RefertoStabilityData(page7)to
determinewhethertheattachmentcanbesafelyremoved
ontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
chockingthewheels.
•Donottrytostabilizethetractionunitbyputtingyour
footontheground.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowertheattachment,
stoptheengine,andremovethekey.Waitforall
movementtostopbeforeadjusting,cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryorremovethesparkplugwires
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectpositive
rstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
5

•Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
SoundPressureLevel
SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’searof93dBA,whichincludesanUncertainty
Value(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.
VibrationLevel
Hand/Arm
Measuredvibrationlevelforrighthand=0.6m/s2
Measuredvibrationlevelforlefthand=0.6m/s2
UncertaintyValue(K)=0.3m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
Wholebody
Measuredvibrationlevelforthewholebody=0.28m/s2
UncertaintyValue(K)=0.14m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6

StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,andaSideUphillratingofC,thenyou
coulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona14°slope,aslistedinthefollowingtable.
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment8°20°17°
Tractionunitwithcounterweight,withoutattachment5°21°17°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°20°
B18°19°17°
C15°16°14°
D10°10°9°
E5°5°5°
7

SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
104–6108
93-9084
1.Liftpoint
108-9732
93–6686
1.Hydraulicoil2.ReadtheOperator's
Manual.
108-9716
1.Fast4.Slow
2.Tractiondrive5.Attachmentspeed
3.Slow6.Fast
98-8219
1.Fast3.Slow
2.Throttle
9

94-2551
1.On3.Off
2.Choke
130-2837
1.Warning—donotcarrypassengersinthebucket.
108-4723
1.Auxiliaryhydraulics3.Neutral(off)
2.Lockedreverse(detent)4.Forward
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
10

Setup
InstallingtheValveLever
1.Removeanddiscardthenutsecuringtheboltandlock
washertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedinFigure4.
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
CheckingFluidLevelsandTire
Pressure
Beforestartingtheengineforthersttime,checktheengine
oilandhydraulicuidlevelsandthetirepressure.Referto
(page)andChangingtheHydraulicFluid(page29)formore
information.
ChargingtheBattery
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.
•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.
1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Connectachargertothebattery(Figure5)andcharge
itforaminimumof1hourat6to10amps.Donot
overchargethebattery.
1
23
4
G003792
Figure5
1.Positivepost3.Chargerred(+)wire
2.Negativepost4.Chargerblack(—)wire
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure5).
11

ProductOverview
G005287
1
2
3
4
5
6
8
9
7
17 16
15
13
14
12
10
11
8
4
16
Figure6
1.Mountplate6.Fueltank11.Counterweight16.Liftpoints
2.Tiltcylinder7.Liftcylinder12.Engine17.Handles
3.Auxiliaryhydrauliccouplers8.Towvalve13.Aircleaner
4.Loaderarms9.Wheel14.Thighsupport
5.Hood10.Operatorplatform15.Controlpanel
Controls
Becomefamiliarwithallthecontrols(Figure7)beforeyou
starttheengineandoperatethetractionunit.
G005160
6 3 1 5 2 4
7 8 9
Figure7
1.Tractioncontrollevers6.Throttlelever
2.Attachmenttiltlever7.Chokelever
3.Loaderarmlever8.Keyswitch
4.Auxiliaryhydraulicslever9.Hourmeter/tachometer
5.Speedselectorlever
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,has3
positions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokeleverforward.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,movethechokelever
allthewayrearward.
Note:Awarmenginerequireslittleornochoking.
TractionControlLevers
•Tomoveforward,movethetractioncontrollevers
forward.Tomoverearward,movethetractioncontrol
leversrearward.
•Togostraight,movebothtractioncontrolleversequally.
•Toturn,movetheleverlocatedonthesideyouwantto
turnbacktowardtheneutralpositionwhilekeepingthe
otherleverengaged.
12

Note:Thefartheryoumovethetractioncontrollevers
ineitherdirection,thefasterthetractionunitwillmove
inthatdirection.
•Tosloworstop,movethetractioncontrolleversto
neutral.
AttachmentTiltLever
Totilttheattachmentforward,slowlypushtheattachment
tiltleverforward.
Totilttheattachmentrearward,slowlypulltheattachment
tiltleverrearward.
LoaderArmLever
Tolowertheloaderarms,slowlypushtheloaderarmlever
forward.
Toraisetheloaderarms,slowlypulltheloaderarmlever
rearward.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentinforwarddirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenrearward.
Tooperateahydraulicattachmentinreversedirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenpushit
forward.Thisisalsocalledthedetentpositionbecauseitdoes
notrequireoperatorpresence.
SpeedSelectorLever
Movethespeedselectorlevertotheforwardpositiontoset
thetractiondrive,loaderarms,andattachmenttilttohigh
speedandtheauxiliaryhydraulicstolowspeed.
Movethespeedselectorlevertotherearwardpositiontoset
theauxiliaryhydraulicstohighspeedandthetractiondrive,
loaderarms,andattachmenttilttolowspeed.
WARNING
Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.
•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.
•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).
HourMeter/Tachometer
Whentheengineisoff,thehourmeter/tachometerdisplays
thenumberofhoursofoperationthathavebeenloggedon
thetractionunit.Whentheengineisrunning,itdisplaysthe
speedoftheengineinrevolutionsperminute(rpm).
After50hoursandthenevery100hoursthereafter(thatisat
150,250,350,etc.)thescreendisplaysCHGOILtoremind
youtochangetheoil.Afterevery100hours,thescreen
displaysSVCtoremindyoutoperformtheothermaintenance
proceduresbasedona100,200,or400hourschedule.These
reminderscomeonstartingthreehourspriortotheservice
intervaltimeandashatregularintervalsforsixhours.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width40.5inches(103cm)
Length60inches(152cm)
Height49inches(125cm)
Weight(withoutattachmentor
counterweight)
1,643lb(745.25kg)
Weightofthecounterweight165lb(75kg)
Operatingcapacity(with200lb
operator,thestandardbucket,and
withoutthecounterweight)
515lb(234kg)
Tippingcapacity(with200lboperator,
thestandardbucket,andwithoutthe
counterweight)
1,030lb(467kg)
Wheelbase28inches(71cm)
Dumpheight(withstandardbucket)47inches(120cm)
Reach—fullyraised(withstandard
bucket)
26inches(66cm)
Heighttohingepin(narrowbucketin
standardposition)
66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
13

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,removedebrisfromthetractionunit,andcheckthe
tirepressure.Also,ensurethattheareaisclearofpeople
anddebris.Youshouldalsoknowandhavemarkedthe
locationsofallutilitylines.
CAUTION
Youcouldfalloffoftheplatformandbeseriously
injuredduringoperation.
Donotmovethecontrolleversunlessyouare
standingwithbothfeetontheplatformandyour
handsareholdingthehandles.
AddingFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold;runthemachinedrybeforestoring
itformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,or
isopropanol.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltanksinsideanenclosed
trailer.
•Donotllthefueltankscompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
14

FillingtheFuelTank
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit.
Note:Thecapistetheredtothefueltank.
4.Addunleadedgasolinetothefueltank,untilthelevel
is1/4to1/2inch(6to13mm)belowthebottomof
thellerneck.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely,turningituntilitclicks.
6.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundtheoildipstick(Figure8).
Figure8
1.Oildipstick3.Valvecover
2.Fillercap4.Metalend
4.Pulloutthedipstickandwipethemetalendclean
(Figure8).
5.Slidethedipstickfullyintothedipsticktube(Figure8).
6.Pullthedipstickoutandlookatthemetalend.
7.Iftheoillevelislow ,cleanaroundtheoilllercapand
removethecap(Figure8).
8.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltotheF(full)mark.
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
9.Replacethellercapanddipstick.
RemovingDebrisfromthe
TractionUnit
ServiceInterval:Beforeeachuseordaily
Important:Operatingtheenginewithablockedgrass
screen,dirtyorpluggedcoolingns,and/orcooling
shroudsremovedwillresultinenginedamagefrom
overheating.
1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Cleananydebrisfromthegrillbeforeeachuseand/or
duringuse,ifrequired.
4.Wipeawaydebrisfromtheaircleanerbeforeeachuse
and/orduringuse,ifrequired.
5.Cleananydebrisbuild-upontheenginewithabrush
orblowerbeforeeachuse.
Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.
6.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:62L(16.3USgallons)
RefertoChangingtheHydraulicFluid(page29)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled.
2.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
3.Stoptheengine,removethekey,andallowtheengine
tocool.
4.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure9).
5.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure9).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
15

Figure9
1.Fillerneckcap2.Dipstick
6.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
7.Installthecaponthellerneck.
8.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Maintaintheairpressureinthetiresasspecied.Checkthe
tireswhentheyarecoldtogetthemostaccuratereading.
Pressure:15-20psi
Note:Usealowertirepressure(15psi)whenoperatingin
sandysoilconditionstoprovidebettertractionintheloose
soil.
1
G003793
Figure10
1.Valvestem
StartingandStoppingthe
Engine
StartingtheEngine
1.Standontheplatform.
2.Ensurethattheauxiliaryhydraulicsleverisinneutral.
3.Movethechokeleverfullyforwardifyouarestartinga
coldengine.
Note:Awarmorhotenginemaynotrequirechoking.
4.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions.
5.Turntheignitionkeytothestartposition.Whenthe
enginesstarts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.
6.Aftertheenginestarts,graduallymovethechoke
rearward.Iftheenginestallsorhesitates,movethe
chokeforwardagainuntiltheenginewarmsup.
7.Movethethrottlelevertodesiredsetting.
Important:Ifyouruntheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).
Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.
StoppingtheEngine
1.Movethethrottlelever3/4ofthewaytotheFast
position.
2.Lowertheloaderarmstotheground.
3.Turntheignitionkeyoff.
Note:Iftheenginehasbeenworkinghardorishot,
letitrunforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.
DrivingtheTractionUnit
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottleleverinthe
fast(rabbit)positionforbestperformance.
Note:Thethrottlepositioncanbeutilizedtooperateat
slowerspeeds.
Todrivethetractionunit,completethefollowingactionsas
necessary:
•Tomoveforward,movethetractioncontrollevers
forward.
•Tomoverearward,movethetractioncontrollevers
rearward.
•Togostraight,movebothtractioncontrolleversequally.
16

•Toturn,movetheleverlocatedonthesideyouwantto
turntowardtheneutralpositionwhilekeepingtheother
leverengaged.
•Tosloworstop,movethetractioncontrolleversto
neutral.
Note:Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthetractionunitwillmoveinthat
direction.
StoppingtheTractionUnit
Tostopthetractionunit,movethetractioncontrolleversto
neutral,movethethrottlelevertoslow(turtle),lowerloader
armstotheground,andstoptheengine.Removethekey.
CAUTION
Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.
Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.
MovingaNon-functioning
TractionUnit
Important:Donottoworpullthemachinewithoutrst
openingthetowvalves,oryouwilldamagethehydraulic
system.
1.Shutofftheengine.
2.Removetheplugcoveringeachtowvalve,located
undereachfueltank(Figure11).
Figure11
3.Loosenthejamnutoneachtowvalve.
4.Turneachvalvecounterclockwise1turnwithahex
wrenchtoopenthem.
5.Towthetractionunitasrequired.
Important:Donotexceed3mphwhentowing.
6.Whenyouhaverepairedthetractionunit,closethe
towvalvesandtightenthejamnuts.
Important:Donotovertightenthetowvalves.
7.Replacetheplugs.
UsingtheCylinderLocks
WARNING
Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.
Installthecylinderlocksbeforeperforming
maintenancethatrequiresraisedloaderarms.
InstallingtheCylinderLocks
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Positionaloaderarmcylinderlockovereachlift
cylinderrod(Figure12).
5.Secureeachloaderarmcylinderlockwithaclevispin
andcotterpin(Figure12).
Figure12
1.Cylinderlock4.Clevispin
2.Liftcylinder5.Liftcylinderrod
3.Hairpincotter
6.Withtheengineoff,lowertheloaderarms.
Removing/StoringtheCylinderLock
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Removetheclevispinandcotterpinsecuringeach
cylinderlock.
5.Removethecylinderlocks.
6.Lowertheloaderarms.
7.Installthecylinderlocksoverthehydraulichosesand
securethemwiththeclevispinsandcotterpins(Figure
13).
17

Figure13
1.Hydraulichoses3.Hairpincotter
2.Cylinderlocks4.Clevispin
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.
Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.
1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure14).
Figure14
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.
Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.
6.Stoptheengine.
7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure15).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.
G012584
Figure15
1.Quickattachpins(shown
inengagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequickattachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffofthetractionunit,
crushingyouorbystanders.
Ensurethatyourquickattachpinsarefully
seatedintheattachmentmountplate.
ConnectingtheHydraulicHoses
Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:
1.Stoptheengine.
2.Movetheauxiliaryhydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.
3.Movetheauxiliaryhydraulicsleverforwardintothe
detentposition.
18

4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.
5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.
6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.
Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuiltupin
theattachment.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponentsyoumaybeburned.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthetractionunittocoolbefore
touchinghydrauliccomponents.
•Donottouchhydraulicuidspills.
7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.
8.Conrmthattheconnectionissecurebypullingon
thehoses.
9.Movetheauxiliaryhydraulicslevertoneutral.
RemovinganAttachment
1.Lowertheattachmenttotheground.
2.Stoptheengine.
3.Disengagethequickattachpinsbyturningthemto
theoutside.
4.Iftheattachmentuseshydraulics,movetheauxiliary
hydraulicsleverforward,backward,andbacktoneutral
torelievepressureatthehydrauliccouplers.
5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystemcontamination
duringstorage.
6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.
7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.
SecuringtheTractionUnitfor
Transport
Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:
Important:Donotoperateordrivethetractionunit
onroadways.
1.Lowertheloaderarms.
2.Stoptheengine.
3.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(Figure6)tosecure
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.
AdjustingtheThighSupport
Toadjustthethighsupport(Figure16),loosentheknobs
andraiseorlowerthesupportpadtothedesiredheight.You
canalsoobtainadditionaladjustmentbylooseningthenut
securingthepadtotheadjustmentplate,movingtheplate
upordownasneeded.Tightenallfastenerssecurelywhen
nished.
G006054
3
2
1
4
5
6
Figure16
1.Thighsupportbracket4.Knobandatwasher
2.Adjustmentplate5.Carriagebolt
3.Thighsupportpad6.Locknutandatwasher
19

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst8hours•Replacethehydrauliclter.
•T orquethewheellugnutsto50ft-lb(68N-m).
Aftertherst50hours•Changetheengineoilandlter.
Beforeeachuseordaily
•Checktheengineoillevel.
•Removedebrisfromthetractionunit.
•Checkthetirepressure.
•Greasethetractionunit.(Greaseimmediatelyaftereverywashing)
•Checkforloosefasteners.
Every25hours
•Checkthehydraulicuidlevel.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.
Every100hours
•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely
dustyorsandy.)
•Checkthebatteryelectrolytelevel(replacementbatteryonly).
•Checkthebatterycableconnections.
•T orquethewheellugnutsto50ft-lb(68N-m).
Every200hours
•Replacetheprimarylter.(Servicemorefrequentlyifconditionsareextremely
dustyorsandy.)
•Replacethecarboncanisterairlter.(Servicemorefrequentlyifconditionsare
extremelydustyorsandy.)
•Replacethecarboncanisterpurge-linelter.(Servicemorefrequentlywhenusing
thevibratoryplowattachment.)
•Checkthesparkplugs.
Every400hours•Replacethehydrauliclter.
Every1,500hours•Replaceallmovinghydraulichoses.
Yearly
•Replacethesafety(secondary)airlter.(Servicemorefrequentlyifconditionsare
extremelydustyorsandy.)
•Changethefuellter.
•Changethehydraulicuid.
Yearlyorbeforestorage•T ouchupchippedpaint
Important:Refertoyour Engine Operator's Man ual foradditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewiresfromthesparkplugsbeforeyoudoany
maintenance.Setthewiresasidesothattheydonotaccidentallycontactthesparkplugs.
20