CUES OZ II Manual

OZ II
OPERATION & MAINTENANCE MANUAL
P/N CZ902, Revision 3; 031307
Pan, Tilt, & Optical Zoom Camera
CUES

II
“The Standard of the Industry”
CHAPTER  - Introduction
Introduction ..........................................................................
CHAPTER  - Equipment Overview
Camera Housing....................................................................
Mounting Fork.......................................................................
Camera Lighting....................................................................
Stand-alone Camera Controller .............................................
Optional Equipment - Built-in Sonde .....................................
CHAPTER  - System Setup and Installation
Procedure: Connecting the System ......................................
Procedure: Powering Up.......................................................
Procedure: Viewing Camera Diagnostics...............................
CHAPTER  - Functional Checkout
Procedure: Functional Checkout, OZII Controller..................
Controller Operational Details................................................
Joystick .........................................................................
Procedure: Selecting the Joystick for use with a
Standard or -degree Rotated Camera Module........ ...
Procesure: Selecting the Joystick Tilt Sense as
Rotational or Directional................................................
Focus Pushbutton ..............................................................
Zoom Pushbutton ...............................................................
Iris Pushbutton ...................................................................
Autoexposure .....................................................................
Automatic Focus/Lamps Pushbutton............................... ...
Procedure: Enabling/Disabling the Autofocus ..............
Procedure: Selecting the Light Voltage Limit as
High or Low...................................................................
Old and New OZII Cameras.............................................. ..
Shutter Pushbutton ...........................................................
Tilt Home/Pan & Tilt Home Pushbutton ............................
OZII Desk-mounted Controller ...........................................
TABLE OF CONTENTS

“The Standard of the Industry”
III
TABLE OFCONTENTS CONTINUED
CHAPTER  - Maintenance Terminal Operation
Logging On, Gaining Access, Logging O ..............................
Downloading a Parameter Setup File .....................................
Inputting Commands .............................................................
CHAPTER  - Commands
List of Commands..................................................................
Access.... ......................................................................
Aperture........................................................................
Autofocus .....................................................................
Backlight.......................................................................
Bluegain ........................................................................
Brightness.....................................................................
Camera.. .......................................................................
Clock .........................................................................
Compensation...............................................................
Datetime .......................................................................
Defaults ........................................................................
Display .........................................................................
Dzoom .........................................................................
Exposure.................................................................... ...
Factory ... ......................................................................
Focus .........................................................................
Freeze .. .......................................................................
Gain .........................................................................
Help .........................................................................
Iris .........................................................................
Log .........................................................................
Logon .........................................................................
Manual .........................................................................
Mirror .........................................................................
Monitor .........................................................................

IV
“The Standard of the Industry”
TABLE OFCONTENTS CONTINUED
CHAPTER  - Commands Continued
Page .........................................................................
Password ......................................................................
Preset .. .......................................................................
Picture ...................................................................... ...
Quit .........................................................................
Redgain.........................................................................
Reset .........................................................................
Showset........................................................................
Shutter ...
Spot Exposure ........................................................... ...
Status ...................................................................... ...
Test .........................................................................
Text .........................................................................
Title .........................................................................
Version ...
White Balance...............................................................
Zoom .........................................................................
CHAPTER  - After the Inspection
Procedure: Maintaining the Optical Zoom II ..........................
Procedure: Replacing Standard Light Bulbs ..........................
Lighthead Module Assy, BOM and Drawing, CZ...............
Procedure: Replacing LED Assemblies..................................
Lighthead Module Assy, CZ, BOM & Drawing ..................
APPENDICES
Appendix A - Record of Revisions..........................................
Appendix B -
Video Inspection Warranty ......................................
Parts & Service.......................................................
Limited Warranty ....................................................
Operator Notes.......................................................

“The Standard of the Industry”
V
® equipment is designed to be easy to use during day to day operation. However, it is powered
electrically and thus must be operated with care and safety. PLEASE READ THE INFORMATION ON SAFETY AND
MAINTENANCE EVEN IF THE SYSTEM IS SET UP BY SOMEONE ELSE.
Care was taken in the design of this product and in the production of this document and related materials. However,
® makes no warranty for the use of its products and assumes no responsibility for any errors or omissions
in this document or for incidental or consequential damages resulting from the use of the products or the information
contained in this document. Specications may change without notice.
All rights are reserved. No part of this publication may be reproduced, stored in any information system, or transmitted
by any means, manual, electronic, or mechanical without the prior written permission of ® .
We would be pleased to hear from you. If you see any errors or desirable extensions or improvements, please write
us at the following address, C/O Operator’s Manuals: ® Corporate Oce 3600 Rio Vista Avenue
Orlando, Florida 32805
Copyright © 2007 ®
All rights reserved. No part of this publication covered by the copyright hereon may be reproduced or used in any
form by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information
storage and retrieval systems - without the expressed written permission of ®.
Violators will be prosecuted.
Styles and specications are subject to change without notice. First version published in 2002.
Printed in the United States of America.
® toll free hot line for
Customer Service and ordering parts:
800-854-CUES (800-854-2837)
CUES ® Canada
1675 Sismet Rd., #2
Mississauga, Ontario
Canada L4W 1P9
905-238-9178
905-238-5018 FAX
8AM - 5PM EST M-Fri
More locations to serve you!
CUES West
1943 S. Augusta Ct.
Ontario, CA 91761
909-923-2001
909-923-2091 FAX
7AM - 6PM PST M-Fri
CUES ® Corporate Oce
3600 Rio Vista Avenue
Orlando, Florida 32805
800-327-7791
407-425-1569 FAX
8am - 6pm EST M-Fri
CUES ® Atlanta
3755 Industrial Ct.
NW, Suite 14
Suwannee, GA 30024
770-945-8674
770-945-9604 FAX
8am - 5pm EST M-Fri
CUES ® Northern California
640 Eubanks Court, Suite C
Vacaville, CA 95688
Phone: 866-358-CUES
Fax: [phone]
8:00AM - 5PM PST M-Fri
CUES ® MidWest
2325 Parklawn Drive, Suite K
Waukesha, WI 53186
Phone:: [phone]
Fax: [phone]
7AM – 4PM CST M-Fri
CUES Northwest
1000 NW Commerce Ct., Suite B
Estacada, OR 97023
Phone: [phone] ext: 403
Fax: [phone]

VI
“The Standard of the Industry”
CUES STANDARD 12 MONTH WARRANTY
CUES warrants that all parts, components, and equipment manufactured by CUES shall be free from
defects in material and workmanship under normal use and service for which it was intended for a period
of twelve (12) months from the date of shipment of materials by CUES to the purchaser. CUES’ obligation
under this warranty is limited, at CUES’ option, to replacing or repairing, free of charge, F.O.B. CUES’
service facility, any defective materials. For all warranty claims, the materials must be returned in
accordance with CUES Material Return Policy; freight, duties, and insurance prepaid to a place designated
by CUES. CUES will provide a twelve (12) month warranty on the Camera and Power Control Unit.
Major items of equipment, such as vehicles, generators, etc., furnished, but not manufactured by
CUES, will be covered only under the warranty of the third party manufacturer of such equipment.
Expendable parts, such as light bulbs, fuses, connectors, etc., are excluded from this warranty.
Purchaser must notify CUES of a breach of warranty not later than the last day of the warranty period;
otherwise, such claims shall be deemed waived.
CUES does not warrant the materials to meet the requirements of the safety codes of any federal, state,
municipal or other governmental or administrative jurisdiction. Purchaser assumes all risk and liability resulting
from the use of its products, whether used singly or in combination with other products, machines or equipment.
This Warranty shall not apply to any materials, or parts which have: (a) been repaired
or altered by anyone other than CUES without CUES written consent; (b) been subject
to misuse, abuse, negligence, accident, or damage; (c) not been installed or operated in
accordance with CUES’ printed instructions or; (d) been operated under conditions exceeding
or more severe than those set forth in the specications of design tolerance of the equipment.
THIS WARRANTY AND THE OBLIGATION AND LIABILITIES OF CUES HEREUNDER
ARE EXCLUSIVE AND IN LIEU OF (AND PURCHASER HEREBY WAIVES) ALL OTHER
WARRANTIES, GUARANTEES, REPRESENTATIONS, OBLIGATIONS, OR LIABILITIES,
EXPRESSED OR IMPLIED, ARISING BY LAW OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, REGARDLESS WHETHER OR NOT OCCASIONED BY CUES’ NEGLIGENCE.
CUES SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE RESULTING, DIRECTLY
OR INDIRECTLY, FROM THE USE OR LOSS OF USE OF THE MATERIALS, OR FOR
SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, ECONOMIC LOSSES, LOSS OF
PROFITS, LOSS OF BUSINESS, OR LOSS OF BUSINESS OPPORTUNITY. Without limiting
the generality of the foregoing, this exclusion from liability embraces Purchaser’s expenses for
downtime or for making up downtime, damages to property, and injury to or death of any persons.
CUES neither assumes nor authorizes any person (including employees, agents, or representatives of
CUES) to assume for it any other liability, guarantee, or warranty in connection with the sale or use of the
materials, and no oral agreements, warranties, or understandings exist collateral to or aecting this warranty.
This warranty shall not be extended, altered, modied, or waived except by a written instrument
signed by CUES.

“The Standard of the Industry”
VII
CUES POLICY ON RETURNING MATERIALS
To ensure the orderly return of CUES products from our customers and to assure proper credit and warranty
replacements handled in a timely manner, CUES has implemented a MATERIAL RETURN AUTHORIZA-
TION (MRA) SYSTEM. Please read and follow the instructions below to ensure your MRA is handled
properly and eciently:
1. Once it is determined that a CUES product needs to be returned, call the CUES Parts
Department in Orlando at 1-800-327-7791.
2. CUES will provide an MRA number by phone and ask a few questions.
3. CUES will then mail or fax the MATERIAL RETURN AUTHORIZATION (MRA) FORM
with the MRA number, or include it with the replacement parts, if applicable.
4. Follow all instructions on the MRA Form. Make 2 copies - one for your records and the other
will be used as a packing list.
5. Place an MRA sheet in with the parts that are shipped back to CUES along with a copy of the
original packing slip or invoice, if possible. Send only the parts originally agreed upon with your
Parts Representative. Any deviations/changes will require an additional MRA.
6. Make sure to include a copy of the MRA form for a packing slip.
7. Write the MRA number on the outside of the box.
8. Please take care in packing the parts that are to be shipped back to CUES. Parts must be individu-
ally protected from each other and appropriate packing material must be used to prevent damage
during shipping.
9. Freight on the material returned is to be prepaid by the customer. Depending on the warranty
determination, CUES, at its’ option, may credit freight charges both ways.
10. The parts must be returned to CUES within 5 days of receipt of the MRA for credit to be granted.
Under normal circumstances, a warranty determination can be made within 30 days, and if under warranty,
the part will be replaced at no charge. A credit will be issued if you have already received a replacement
part. No credits will be issued until CUES receives the defective part.
*******NOTE*******
CUES will not warrant look-alike parts sold by competitors and reserves the right to charge a restocking
fee.
CUES shall not be liable for any loss or damage resulting, directly or indirectly, from the use of the materi-
als, or for special, indirect, or consequential damages, economic losses, loss of prots, loss of business, or
loss of business opportunity.
Without limiting the generality of the foregoing, this exclusion from liability embraces purchaser’s expenses
for downtime or for making up downtime, damages to property, and injury to or death of any persons.
CUES neither assumes nor authorizes any person (including employees, agents, or representatives of CUES)
to assume for it any other liability, guarantee, or warranty in connection with the sale or use of the materials,
and no oral agreements, warranties, or understandings exist collateral to or aecting this warranty.
This warranty shall not be extended, altered, modied, or waived except by a written instrument signed by
an authorized CUES representative.

VIII
“The Standard of the Industry”
MATERIAL RETURN AUTHORIZATION MRA # __________
CUSTOMER NAME PHONE FAX DATE
CUSTOMER # SHIP TO # ORIGINAL S.O. # S.O. DATE
ORIGINAL INV # NEW S.O. # CUSTOMER CONTACT TERRITORY PRODUCT REFERENCE CODE
ITEM PART NUMBER SERIAL # QTY DESCRIPTION TOTAL
1 $
2 $
3 $
4 $
5 $
6 $
RETURNING MATERIAL FOR: CREDIT REPLACEMENT OTHER (NO CREDIT)
REASON: TRADE IN ORDERED IN ERROR SHIPPED IN ERROR RENTAL DEMO OTHER WARRANTY DETERMINATION
RESTOCKING FEE? YES NO EXPLANATION:
S. O. # TO BE CREDITED
PROCESSED BY: ______________________________________
To ensure your MRA is handled properly and efficiently, please follow the instructions below.
1. Ship parts back within five (5) business days of receiving your MRA number. Parts ordered in error are subject to
a restocking fee.
2. Send only the parts originally agreed upon with your customer service representative. Any deviations will require
an additional MRA.
3. Make a copy of this sheet and keep for your records. Attach this copy to parts prior to packaging and use the other
for a packing slip.
4. Write the MRA number on the outside of the box.
5. Parts must be individually protected from each other (original packaging would be best) and appropriate packing
material must be used to prevent against damage during shipping.
Note: If parts are not well protected and arrive at our facility damaged in any manner, we will
automatically reject them and return them to you without credit.
PARTS WILL BE RETURNED AT CUSTOMER EXPENSE WITHOUT THIS FORM AND
MRA NUMBER.
RETURN TO: 3600 Rio Vista Avenue
Orlando, Fl. 32805
[phone]
FAX [phone]
WATS 800-327-7791

“The Standard of the Industry”
IX
Ensure that all eld installations are performed by
qualied service personnel and conform to all local
codes.
For Your Safety...
CAUTION!
RISK OF INJURY TO PERSONS!
This product is intended for use only with CUES®
power control units and/or power supplies. To pre-
vent electric shock, re hazards, and/or possible
injury, do not use with any power sources except
those recommended by CUES.
The re symbol with an equilateral
triangle is intended to caution the
user regarding hot surfaces (see
below). Therefore, it is advised to
use extreme caution to prevent any
injury to personnel.
CAUTION!
HOT SURFACE!
When using certain light sources with a CUES
product ....
The exclamation point with an
equilateral triangle is intended
to alert the user that important
literature regarding the operation
and maintenance (servicing) of
the product has been included (see below).
Therefore, it should be read carefully in order to
avoid any problems.
The following identication plate is located on
the unit:
The electrical ratings for the OZ II cameras
are listed below:
PART
NUMBER
PRIMARY
VOLTAGE
MAXIMUM CUR-
RENT RATING
CZ300 82VDC 0.80
CZ300-1 82VDC 1.10
CZ300-2 82VDC 0.80
CZ300-3 82VDC 1.10
CZ300-4 82VDC 1.10
CZ300-5 82VDC 0.80
CZ300-6 82VDC 1.10
CZ300-7 82VDC 0.80
CZ300-L 82VDC 0.80
CZ300-1L 82VDC 1.10
CZ300-2L 82VDC 0.80
CZ300-3L 82VDC 1.10
CZ300-4L 82VDC 1.10
CZ300-5L 82VDC 0.80
CZ300-6L 82VDC 1.10
CZ300-7L 82VDC 0.80
CZ300-S 82VDC 0.80
CZ300-1S 82VDC 1.10
The user of CUES products is responsible for all
training and operation of equipment under Federal,
State and local codes, guidelines and regulations.
This includes, but is not limited to, conned space
entry and trafc control.
FYI...
“The Standard of the Industry”

X
“The Standard of the Industry”
PERSONAL SAFETY EQUIPMENT
CUES stresses the use of appropriate safety
equipment during system operations. Recom-
mended minimum safety equipment includes, but
is not limited to, the following:
Safety Goggles
Work Gloves
Steel Toe Boots
Hard Hats
Flashlights
Safety Lines
Gas Detectors
Respirator
First Aid Kit
Ventilating Fans
CUES ® makes no warranty for the use
of its products and assumes no responsi-
bility for any errors or omissions in this
document or for incidental or conse-
quential damages resulting from misuse
of the products.
ADDITIONAL SAFETY PRECAUTIONS
Precautions must always be taken when
operating electronic equipment. Exposed wires,
damaged equipment, or improper operation can
lead to a dangerous situation.
Please take a few minutes and read this entire
manual prior to operating your equipment. Follow
all safety procedures and thoroughly inspect
equipment prior to use each day. This will help
you obtain the full value of the equipment and
will reduce the risk of injury, property, and/or
equipment damage.
CAUTION
 Read the entire manual before
attempting to connect or operate
any equipment.
 Connect and disconnect cables
only when the electric power is
turned OFF.
 Never remove protection covers
from the equipment or power
generator. Internal repairs
should only be done by an
authorized CUES technician.
 Always start-up and operate a
generator in an open area.
Upon receipt of the equipment,
check for visible damage.
If there is any evidence of
rough handling, if damage is
found, or if any equipment
is missing, please contact the
CUES Customer Service at
1-800-327-7791.

www.cuesinc.com
“The Standard of the Industry”
1-800-327-7791 Page 1
INTRODUCTION

Manual focus is provided, as well as manual iris and
automatic focus, to assure the highest picture quality
in unusual or special conditions.
The OZII camera is designed to run on any CUES
television inspection system. The instructions provided
in this manual are for multi and single conductor sys-
tems. Multiconductor cable is approximately ½" in
diameter and contains  to  conductors, depending
on the age of the system. If you have any questions
or are uncertain about your specic system, please
contact the CUES Customer Service Department at
---.
For OZII Camera features and benets,please refer
to the next page.
This manual includes setup, operation, trouble-
shooting, and maintenance instructions for the CUES
Optical Zoom II Camera (OZII). The OZII incorporates
the latest video technology to provide up-close imaging
of pipe walls and surfaces during sewer line inspections.
Due to the various functions of the camera, step-
by-step operating instructions have been included in
this manual. Please read all operating instructions in
this manual prior to operating any equipment. For
additional support, contact CUES Technical Support
at ---.
The OZII Camera is a unique pan, tilt, and zoom
inspection camera designed to pan  degrees and
rotate  degrees with x optical and x digital
zoom ranges to provide total up/down and side to side
views during pipeline inspections.
Camera Head Axial Rotation: 360 degrees
Rotation Optical Viewing Angle: 400 degrees
Pan Viewing Angle Range: 331 degrees
Lateral Pan: 285 degrees

“The Standard of the Industry”
Page 2 www.cuesinc.com 1-800-327-7791
♦
1 0 X optical zoom and 4 X digit al zoom;
tot al 4 0 :1 zoom capability
→
Enhances image details fr om faraway distances
for inspection and assessment
♦NTSC at 4 7 0 H lines of r esolution →Higher image r esolution means sharper pictures
with maximum detail
♦3lux sensitivity at f/ 1 .4 , 1 / 4 to
1/ 10,000 second shutter speed, 20
steps
→Incr eased sensitivity pr ovides br ighter pict ur es
with r educed lighting requirements
♦360 x 285 degree pan and rotate viewing
capability
→Detailed later al inspection up to 2 5 0 feet without
having to traverse the lateral
♦Four field replaceable lights (5 0 watt s
tot al – 2 5 0 hour lamp life)
→Internal lights are directional with the m oving
camera head for optimum illumination in various
pipeline conditions
♦Back light compensation →No spotlight reflection blooming in image
♦Auto-tracking white balance →Per fect color under all condit ions
♦Auto-focus →Quickly focus on an ar ea of interest
♦M anual over ride of focus, ir is, and shutt er →Flexible for unusual or special conditions
♦Pan, rotate, zoom, and focus homing →Quick and easy to reorient to the current location
♦W aterpr oof to 5 0 psi →Camer a can be submerged in water over 1 0 0
feet deep without compromising integrity
♦4 0 0 degr ee r ot ation optical viewing angle;
3 3 1 degree pan viewing angle range
→View minute defects and voids around the entire
diameter of the pipe wall
♦Compatible with up to 4000’ multi-
conductor cable and up to 2 0 0 0 ’ single-
conductor cable
→Camer a is com patible with existing CUES TV
inspection systems with minimal modification
♦Compatible with exist ing CUES PCU’s →Camera can be used without the need for
modificat ion if utilizing one of the following PCU’s:
M ulti-conductor ver sions: 1 2 0 8 M ainline and
Inspector General; Single-conductor versions:
S/ C 2000 CCU
♦Overall length of 1 7 .7 ”, a head length of
6 .6 ”, and a camer a bar rel of 3 ”
→Can be used in pipelines as small as 5 ”.
♦Optical-grade sapphire camera window →Helps prevent image distor tion
♦Includes an inter nal diagnostic system →Continually monitors camera functions, including
run time, ser ial number identification, camera
head temperature, humidity, light supply voltage,
and camera input voltage.
Features: Benets:
OZII Features & Benets:

www.cuesinc.com
“The Standard of the Industry”
1-800-327-7791 Page 3
EQUIPMENT
OVERVIEW

The OZII Camera consists of the following (refer-
ence the pictures below):
A Camera Housing - The camera mechanics and
electronics are housed in a high strength, damage
resistant, aluminum housing with stainless steel tube.
B Mounting Fork - The mounting fork is the for-
ward-most portion of the camera and includes the
mounting fork,camera head,and lighting. The mounting
fork rotates  degrees with an optical viewing angle
of  degrees and allows the camera head to pan
mechanically  degrees with a pan viewing angle
of  degrees.
C Camera Lighting - The lighting is integrated into
the camera and includes four () . watt xenon
lamps, for a total of  watts.
D Stand-alone Camera Controller - The controller
provides remote control of the camera assembly and
includes a joystick to move the camera head in four
directions: up/down/left/and right. For information
regarding the desk-mounted camera controller,
refer to Chapter 4.
D
C
B
EA
OPTIONAL EQUIPMENT
E Sonde - A sonde, built into the camera housing, is
available on OZII* cameras. A sonde helps accurately
locate the camera in metallic and non-metallic pipes.
The sonde can operate with any constant tone  Hz
locator/receiver and can be turned ON/OFF remotely
by activating/deactivating the internal lights.
*The sonde is not available with OZII cameras that
include inclinometer capabilities.

Page 4 1-800-327-7791
www.cuesinc.com
“The Standard of the Industry”
SETUP &
INSTALLATION

PROCEDURE: Powering Up
. Turn ON the PCU power.
. Turn ON the OZII Controller power (located at
the rear of the controller as shown below).
. Await illumination of the controller’s LED while
the diagnostic self-test is performed approximately
 seconds).
Prior to connecting the system, ensure that all of
the equipment is turned to the OFF (O) position and
read the entire manual before attempting to connect
or operate the OZII™.
PROCEDURE: Connecting the System
. Connect or disconnect cables only when the
power switch for the PCU is in the OFF () position.
. With the equipment OFF, start up the generator.
Run the generator for ve minutes before turning on
any equipment to protect the electronics from power
surges and failures (refer to your generator manual
for more information).
. While waiting for the generator to warm up,
ensure that the cable for the -volt power is
secured at the back of the OZII™ Controller and the
power source. The OZII™ Controller cable should be
connected to the Power Control Unit.

“The Standard of the Industry”
Page 5
www.cuesinc.com
1-800-327-7791
PROCEDURE: Viewing Camera Diagnostics
The camera is equipped with an internal diagnos-
tics system to continually monitor the camera func-
tions.
The following diagnostics will be displayed in
cyclical order:
• Serial Identication Number
• Operating Hour Meter
• Camera Type (OZII / P&T)
• Lights Limit (HIGH / LOW)
• Autoexposure (ON / OFF)
• Relative Humidity (see below)
• Temperature
• Light Voltage
• Camera Voltage
 To view the diagnostics at any time, press the
Diagnostic or Calibration button. Continue to press
the Diagnostic button to scroll through all of the
options.
 To adjust the light supply voltage, turn the lights
ON and the light voltage will be displayed for  sec-
onds for adjustment purposes.
NOTE: Camera functions are
inoperable while viewing the diagnostics.
IMPORTANT! The OZII includes a humidity sensor
designed to indicate if the camera is leaking or
has signicant water intrusion. Always ensure
that the relative humidity display is below 80%.
If at any time the humidity display goes over 80%
during use, contact CUES Customer Service at
1-800-327-7791.

Page 6 1-800-327-7791
www.cuesinc.com
“The Standard of the Industry”
FUNCTIONAL
CHECKOUT

NOTE:
If the functions of the controller are not oper-
ating properly, refer to the Troubleshooting
section in this manual or contact the CUES
CustomerService Department at 1-800-327-
7791.
It is important to perform this checkout prior to
placing the OZII in the pipe. This checkout is designed
to uncover possible functional problems while the
camera is still on the surface.
Before performing the functional checkout, ensure
that all of the equipment is connected as described in
the Set-Up and Installation chapter.
PROCEDURE: Functional Checkout, OZII Camera
Controller
The functions of the OZII camera are controlled
with the stand-alone controller or the optional desk-
mounted, multi-camera controller.
For exisiting CUES customers with an OZI camera,
one of the forementioned controllers is required to
operate the OZII camera.
The desk-mounted controller is designed to operate
the Night Owl, Pan and Rotate, and OZ cameras and
will be added at a later date.
A
C
B
D
E
F
G
H
The stand-alone OZII controller is equipped with the
following functions and controls:
A Shutter Push Button
B Iris Push Button
C Focus Push Button
D Shutter Indication LED
E Joystick
F Automatic Focus/Lamps Push Button
G Zoom Push Button
H Tilt Home/Pan & Tilt Home Push Button

“The Standard of the Industry”
Page 7
www.cuesinc.com
1-800-327-7791
CAMERA CONTROLLER - The controller includes the
following toggle switches: ZOOM, SHUTTER, IRIS,
LAMPS, AUTO FOCUS, FOCUS, and HOME for control
of magnication, shutter speed, iris f-stop, lamps, auto
focus, manual focus, and homing of the eld of view.
JOYSTICK OPERATIONS - The joystick is used to
control the movement of the camera head.
Most OZ-II cameras are at their “home” position
when the fork supporting the camera head is vertical
and the camera head itself is free to move from home
within the fork both to the left and to the right. This
is the “standard” camera orientation. OZ-II cameras
can also be ordered with a dierent “home” position
- the fork supporting the camera head is horizontal
and the camera head itself is free to move from home
within the fork both upwards and downwards. This
is done by rotating the camera barrel -degrees so
the fork supporting the camera head is horizontal and
rotating the camera module within the camera head
by -degrees so that the picture is upright at this
“home” position. Whereas, in the “standard” camera
orientation, left or right movement of the joystick
causes the camera head to move left or right within
the supporting fork and up or down movement of
the joystick causes the fork to rotate, the opposite is
desired for this -degree-rotated orientation.
The following procedure allows selection of the
desired joystick orientation as being“standard,”“right,”
or “left.” Either “right” or “left” joystick orientation
may be preferred by the operator.
The “right” orientation causes the joystick-camera
relationship to function similar to an aircraft ight stick:
• Forward movement of the joystick causes the
camera head to pitch down like the nose of an aircraft.
• Rearward movement of the joystick causes the
camera head to pitch up like the nose of an aircraft.
• Left and right movement of the joystick causes the
supporting fork to roll in that direction like an aircraft.
The “left” orientation causes the joystick-camera
relationship to function opposite to an aircraft ight
stick:
• Forward (upward) movement of the joystick
causes the camera head move upwards.
• Rearward (downward) movement of the joystick
causes the camera move downwards.
• Left and right movement of the joystick causes
the supporting fork to rotate in either direction.
Procedure: Selecting the Joystick for Use with a
Standard or -degree Rotated Camera Module
(IMPORTANT: The default is already set at the factory
as ‘standard’.)
1 Turn o the PCU/CCU. Note: If controller is
equipped with an on/o switch, turn the controller o.
2 While depressing the home button,holdthe joystick
left or right and power up the PCU/CCU.
3 Turn on the controller (if applicable).
4 Once the LED illuminates on the controller, release
control buttons.
 Verify the operation.
continued....
CONTROLLER OPERATIONAL DETAILS

“The Standard of the Industry”
Page 8 www.cuesinc.com 1-800-327-7791
CONTROLLER OPERATIONAL DETAILS
A camera which is in the “standard” orientation,
described on the previous page, is provided with two
options for joystick control of the supporting fork’s
rotation. These two options are termed “rotational”
control and “directional” control:
• “Rotational” control is the historic norm, wherein
upward movement of the joystick causes the support-
ing fork to rotate one wayand downward movement
of the joystick causes it to rotate the other way.
• “Directional” control is intended as more intuitive.
When the camera head has been panned to the “home”
position, control is identical to the “rotational” con-
trol described above. However, if the camera head
has been panned out of the “home” position,
upward movement of the joystick causes the f o r k
to rotate in such a direction that the eld of view
moves upwards in the pipe and downward movement
of the joystick causes the fork to rotate in such a
direction that the eld of view moves downwards in
the pipe.
Procedure: Selecting the Joystick Tilt Sense as Rota-
tional or Directional (IMPORTANT: The default is
already set at the factory as ‘rotational’.)
1 Turn o the PCU/CCU. Note: If controller
is equipped with an on/o switch, turn the
controller o.
2 While depressing the home button, hold the
joystick up or down and power up the PCU/CCU.
3 Turn on the controller (if applicable).
4 Once the LED illuminates on the controller,
release control buttons.
5 Verify the operation.
For ‘rotational’ joystick operations:
 Move the joystick left/right to move the
panning head left/right.
 Move the joystick up to rotate the camera
clockwise.
 Move the joystick down to rotate the
camera counter-clockwise.
For ‘directional’ joystick operations (note: the direc-
tional tilt sense is only available if the joystick orientation
is set for a standard camera module as explained in
the previous procedure):
When the camera is left or right of ‘home’:
 Move the joystick upwards to view upwards
in the pipe.
 Move the joystick downwards to view
downwards in the pipe.
FOCUS PUSH-BUTTON - Toggle the button to focus
NEAR and FAR.
ZOOM PUSH-BUTTON -Toggle the zoom push button
at any time during the inspection to zoom the OZII™
camera IN and OUT.
IRIS PUSH-BUTTON - Toggle the iris push-button to
OPEN or CLOSE the camera iris.
AUTOEXPOSURE 
Procedure: Enabling/Disabling the Autoexpo-sure
(IMPORTANT: The default is already set at the
factory as ‘enabled’.)
 Turn o the PCU/CCU. Note: If controller is
equipped with an on/o switch, turn the
controller o.
 While holding down the iris CLOSE or OPEN
and the home button, power up the PCU/CCU.
 Turn on the controller (if applicable).
 Once the LED illuminates, release control buttons.
5 Verify the operation.

“The Standard of the Industry”
Page 9
www.cuesinc.com
1-800-327-7791
AUTOMATIC FOCUS/LAMPS PUSHBUTTON 
Usually the operator will nd that the automatic
initiation of autofocus when the camera head is panning
will be helpful; however, under certain circumstances
this automatic feature may be found to be a hindrance.
By example, the operator may spend some considerable
time attempting to focus on something beyond a cloud
of mist or fog and then pan the camera head slightly
in an attempt to better center the viewed image. If
autofocus were enabled, the camera may well refocus
on the cloud itself, necessitating that the operator
repeat the lengthy focusing chore. The procedure
below details the method for disabling autofocus.
Procedure: Enabling/Disabling the Autofocus
(IMPORTANT: The default is already set at the
factory as ‘enabled’.)
1 Turn o the PCU/CCU. Note: If controller is
equipped with an on/o switch, turn the
controller o.
2 While holding down the FOCUS NEAR or
FOCUS FAR button and the home button,
power up the PCU/CCU.
3 Turn on the controller (if applicable).
4 Once the LEDilluminates, release control buttons.
5 Verify the operation.
If the autofocus is enabled:
* Toggle the automatic focus/lamps push-button to
“AutoFocus”.The camera will autofocus on the current
scene.
The camera electronics are well designed thermally
to prevent heat buildup and, in the unlikely event of
overheating, a protection circuit will reduce or turn o
the lights, the greatest source of that heat. Most cam-
eras will never experience such an overheating event;
however, under certain circumstances it can occur.
By example, if the camera were operated continually
for an extended period of several hours with the lights
at full brightness in small diameter pipe with minimal
airow and elevated ambient temperature, this could
occur. For this reason, a selectable light voltage limit
of “high” or “low” is provided. Importantly, in such
circumstances of small diameter pipe, less lighting is
necessary to illuminate the scene, so no degradation
of the video would be anticipated.
Procedure: Selecting the Light Voltage Limit as
HIGH or LOW (IMPORTANT: The default is
already set at the factory as ‘HIGH’.)
1 Turn o the PCU/CCU. Note: If controller is
equipped with an on/o switch, turn the
controller o.
2 While depressing the home button, hold down
the lamps button.
3 Turn on the controller (if applicable).
4 Once the LEDilluminates, release control buttons.
 Display the diagnostics screen to verify proper
light voltage limit settings.
 To turn the camera lights ON or OFF, toggle the
automatic focus/lamps pushbutton to LAMPS.
When the switch is in the “Lamps” position, the
internal lamps will toggle on and o. If inadequate
voltage is detected, the lamps will not illuminate
and the following message will be displayed on the
monitor: ‘Power Too Low’. Note that the lights can
be adjusted while this message is being displayed.

“The Standard of the Industry”
Page 10 www.cuesinc.com 1-800-327-7791
The shutter indication LED will illuminate during
frame store integration. The LED ashes once for
1/30
th second integration (1/25 th second for PAL) ,
twice for 1/16
th second integration, three times for
1/8
th second integration, and four times for 1/4 th
second integration. After the LED ashes the
appropriate number of times, it will turn o for a
short period and then repeat this process.
TILT HOME/PAN & TILT HOME PUSHBUTTON
The tilt home/pan & tilt home push-button is a
two-position rocker switch labeled “Tilt Home” and
“Pan & Tilt Home.”
•To move the camera to the home position inthe
tilt axis, toggle the switch to the “Tilt Home” posi-
tion.
•To move the camera to the home position in both
the pan and tilt axes, toggle the switch to the “Pan &
Tilt Home” position. The camera will also zoom out
and set the shutter speed to /
th of a second.
DESKMOUNTED CAMERA CONTROLLER
The desk-mounted controller is designed to oper-
ate Night Owl, Pan and Rotate, and OZ cameras. The
instructions included in this section pertain to the OZII
desk-mounted controller functions.
For information regarding the Night Owl and Pan
and Rotate controller functions, please refer to the
applicable manual for operating instructions.
CONTROLLER OPERATIONAL DETAILS
OLD AND NEW OZII CAMERAS 
At Cues,we are constantly improving our products
and adding new features. At the same time we strive
for backwards compatibility in support of our many
longtime customers. Recent enhancements to the
OZ-II controller necessitate that the controller know
whether the attached OZ-II camera is old or new.
Procedure: Selecting Controller Operation with an Old
or New OZ-II Camera:
To toggle between old and new cameras:
1 Turn o the PCU/CCU. Note: If controller is
equipped with an on/o switch, turn the controller o.
2 While holding down the ZOOM IN or ZOOM OUT
button and the home button, power up the PCU/CCU.
3 Turn on the controller (if applicable).
4 Once the LEDilluminates, release control buttons.
 Observe the current selection on the copyright
screen. If the last character is a period, the camera is
old; an exclamation point designates a new camera.
 Verify the operation.
SHUTTER PUSH-BUTTON -
The shutter push-button is a two-position rocker
switch labeled “Fast”and “Slow”. The shutter function
controls the electronic shutter and frame store
integration to enable visibility in low-light conditions.