Cushman 1600XD4 User manual
1600XD4
OWNER’S MANUAL
640282
FORWARD
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this vehicle, deliver this manual together with the vehicle.
< NOTE >
Thank you for choosing 1600XD4,our off-road diesel utility vehicle.
It is strongly recommended for all customer to read this owner’s 1600XD4
We are always trying to deliver ultimate satisfaction and safety to customers.
UD120-OM-1600XD4-00.indd 1 2014-05-08 오후 1:44:33
This manual was compiled in compliance with ISO 3600, standards and instructions contained in this manual comply
with the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or
used outside the European Community, local laws will prevail.
Main protections on the tractors discussed in this manual.
DESCRIPTION NON CANOPY CANOPY
1. ROPS (protection against overturning) Yes Yes
2. FOPS (protection against objects falling from above) No No
3. OPS (protection against penetration of objects from sides)
protection against hazardous chemicals No
(CategoryⅠ) No
(CategoryⅠ)
ISO 3600 EU STANDARDS
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SAFETY PRECAUTIONS
................................
VEHICLE IDENTIFICATIONS
..........................
SPECIFICATIONS
............................................
CONTROLS AND FEATURES
.........................
OPERATION
....................................................
REPLACEMENT PARTS
.................................
MAINTENANCE
...............................................
STORAGE AND DISPOSAL
............................
TROUBLESHOOTING
.....................................
INDEX
...............................................................
1
2
3
4
5
6
7
8
9
10
TABLE OF CONTENTS
SECTION
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TABLE OF CONTENTS
SAFETY PRECAUTIONS...............................1-1
......
........................................
.......4
...............................4
................................6
.............................3
...........................................4
................................8
.........................................9
...........................................9
...................................................................0
..............3
PRECAUTIONS BEFORE OPERATION ........2-1
........
........................
........................................
SPECIFICATIONS...........................................3-1
..........................................3-
..........................................3-
....................................3-3
.................................3-
CONTROLS AND FEATURES........................4-1
.........................................4-3
.........................................................................4-4
..........................4-4
............................................................4-
................................................................4-
..........................................4-
......................................4-6
...............................................4-6
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TABLE OF CONTENTS
..............................................................9
...........................................................9
.............0
.........................................
.........................................................
........................................
..........................................3
.........................................................................4
...............................................................4
.......................................................................
.......................................................
..........................................................6
...............6
............................................................7
..............................................7
..............................................................8
...........................................9
.............................................9
......................................4-30
..........................................................................4-30
...................................................4-7
.............................................................4-8
...........................................4-9
.........................................
..........................................
..............................................
................................3
............................4
...........................................................4
.......................
..............
..................................6
............................6
...............................................7
.......................................7
................................7
.............................................8
...............8
.........................8
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.........................................4-30
..........................4-3
OPERATION ...................................................5-1
........................................
...................................................
..........................
...........................................
.................................
........................................6
..........................................6
........................7
.........................................................7
..........................................................0
............................................................
...............................................................
..................................................................
.................................................................3
.....................4
.................................................................
...............................................
...............................................7
..................................7
.............................................8
.................................................9
.......................................9
............................
...................................................
.....................................................3
....................................................4
........................
........................................6
REPLACEMENT PARTS ................................6-1
............6-
..........................................................6-
.....................................................................6-
TABLE OF CONTENTS
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....................................6-3
....................................................6-3
MAINTENANCE..............................................7-1
.....................7-3
...............................................7-3
...........................7-4
...............................................7-6
.....................................7-7
........................................... 7-7
........................7-7
..................................7-8
........................................7-8
............................................7-9
.......................0
..............
......................................................
...................................3
....................3
........................................4
........................6
...................................7
......................................7
......................9
..........................9
...................0
......................................
..................3
..........................4
..........................................
............................................6
............................................8
.................8
TABLE OF CONTENTS
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TABLE OF CONTENTS
................................9
...........7-30
....................................7-30
........................7-3
.............................7-33
...................................7-34
........................................7-34
......................7-36
..............7-37
................7-37
...........................7-38
...............................................7-39
...........7-39
..........................................7-40
...........................7-40
........................................................7-4
..........................7-4
STROAGE AND DISPOSAL...........................8-1
....................................8-
.......................................................8-
............................................8-
..8-3
....................................................8-4
TROUBLESHOOTING....................................9-1
...............................9-
INDEX............................................................10-1
.......................................................................
UD120-OM-1600XD4-00.indd 8 2014-05-08 오후 1:44:34
This manual includes information titled as WARNING, CAUTION, IMPORTANT
and NOTE.These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
This indicates that interesting or helpful information is being
provided.
NOTE
WARNING
This indicates that a condition may result in harm, serious in-
jury or death to you or other persons if the warning is not hee-
ded. Follow the advice provided with the warning.
!
CAUTION
This indicates that a condition may result in damage to your
vehicle or its equipment if the caution is not heeded. Follow
the advice provided with the caution.
This mark indicates emphasis on notable characteristics of
working procedures, and information about technology for
easier operation.
IMPORTANT
UD120-OM-1600XD4-00.indd 9 2014-05-08 오후 1:44:35
UNIVERSAL SYMBOLS
Turn Signal
H
L
N
R
CEL
UD120-OM-1600XD4-00.indd 10 2014-05-08 오후 1:44:39
SAFETY PRECAUTIONS
1
1
PRECAUTIONS BEFORE OPERATION ......................1-2
GENERAL PRECAUTIONS.........................................................1-2
PRECAUTIONS DURING OPERATION.......................1-4
WHEN STARTING THE ENGINE................................................1-4
WHEN DRIVING THE VEHICLE.................................................1-6
WHEN PARKING THE VEHICLE ..............................................1-13
SAFETY PRECAUTIONS DURING SERVICING.......1-14
SAFETYPRECAUTIONS WHEN USING THE ROPS....1-18
SAFETY DECAL.........................................................1-19
MOUNTING LOCATION............................................................1-19
DECALS ....................................................................................1-20
CAUTIONS FOR DECAL MAINTENANCE ...............................1-23
UD120-OM-1600XD4-01.indd 1 2014-05-08 오후 4:33:11
1600XD4
1
-2
1. It is recommended that you read
and understand this entire manual
before operation of your new vehi-
cle. Failure to do so could result in
accidents or injury.
2. Only persons who are properly
trained should be allowed to oper-
ate the vehicle.
3. Read and follow all warning labels
and decals afxed to the vehicle.
T66O101a
PRECAUTIONS BEFORE OPERATION
GENERAL PRECAUTIONS
A careful operator is the best oper-
ator. Most accidents can be avoid-
ed by observing certain precautions.
To help prevent accidents, use these
safety precautions, and pay attention
to the job at hand. If you can prevent
an accident, your time will have been
well spent.
4. Replace any missing or damaged
decals as soon as it is practical.
A list of decals is shown on page
1-19~24.
5. Keep safety decals clean of dirt
and debris.
UD120-OM-1600XD4-01.indd 2 2014-05-08 오후 4:33:11
SAFETY PRECAUTIONS 1
-
3
1
UUVO102a
6. Never operate this vehicle or any
other agricultural equipment while
under the influence of alcohol,
drugs or while fatigued.
7. While working in cooperation with
other vehicles always communi-
cate your intentions.
8. This vehicle should be driven only
by a driver with a valid driver’s li-
cense.
driver's license
UUVO114a
9. Never let anyone under 5 years of
age ride in the vehicle. If it is un-
avoidable, such child should be
secured with special restraints
which are not available with this
vehicle. Both driver and passen-
gers should wear their seat belts
at all times.
UUVO115a
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1600XD4
1
-4
10. Never allow anyone to operate
this vehicle unless person has
read this manual and all decals
thoroughly.
UUVO116a
11. It is recommended to wear a hel-
met whenever driving this vehi-
cle in an aggressive manner. Eye
protection is recommended at all
times.
UUVO123a
PRECAUTIONS DURING OP-
ERATION
WHEN STARTING THE ENGINE
1. Do not operate your vehicle in
an enclosed building without the
proper ventilation. Inhalation of
carbon monoxide can cause seri-
ous injury or death.
UUVO108a
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SAFETY PRECAUTIONS 1
-
5
1
2. When starting the vehicle make
sure your path is clear of people to
avoid accidents caused by sudden
movements.
3. Before starting your vehicle you
should make sure that all shift le-
vers are in the neutral position and
parking brake is applied.
UUVO103a
7. Make sure that wheel nuts have
been tightened to the specified
torque.
8. Always check the tire pressure be-
fore starting the engine. For more
information about tire pressure,
see chapter 4.
9. Make sure that all pressure lines
are tight before starting the vehi-
cle.
UUVO131a
C56O164a
UUVO105a
4. Never start the engine while not
seated.
5. Keep bystanders away from the
vehicle while in operation.
6. Be sure to scrape off mud or soil
from your shoes before riding in
the vehicle.
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1600XD4
1
-6
10. Always activate the brake pedal
before releasing the park brake.
UUVO133a
WHEN DRIVING THE VEHICLE
2. When driving on a public road,
make sure to install the "Safe-
ty lamp kit" supplied by us and
observe the applicable regula-
tions and laws. If the vehicle is not
equipped with the "Safety lamp
kit", there will be no brake lamps,
turn signal lamps and tail lamps
on the vehicle. In this condition,
it is very dangerous to drive on a
public road.
KUVO157a
T66O127a
1. In some countries or states, it is
illegal to drive a UTV on public
roads. Be aware of trafc laws be-
fore driving.
UUVO122a
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SAFETY PRECAUTIONS 1
-
7
1
4. Always slow the vehicle before
turning. Turning at high speed may
tip the vehicle over or cause a loss
of control.
5. Drive at speeds that allow you to
maintain control at all times.
UUVO112aKUVO158a
6. Do not apply the differential lock
while traveling at road speeds. As
the vehicle may run out of control.
7. Do not use 4WD while traveling at
road speeds in a normal road con-
dition.
8. Avoid sudden movements of the
steering wheel as this can cause a
loss of control of the vehicle. This
risk is especially great when trav-
eling at road speeds.
3. When the headlights are turned
on, dim them when meeting an-
other vehicle.
UUVO125a
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1600XD4
1
-8
13. For your safety ROPS with a seat
belt is recommended for all appli-
cations.
9. When working in groups, always
let the others know what you are
going to do before you do it.
10. Do not operate near ditches,
holes, embankments, or other
terrain features which may col-
lapse under the vehicle's weight.
The risk of vehicle upset is even
higher when the ground is loose
or wet.
KUVO162a
11. Watch where you are going at
all times so that you are able to
avoid obstacles that can cause
injury or damage to your vehicle.
12. Before making reverse move-
ments with your vehicle, you
should always check to see that
the path is clear.
KUVO101a C56O164a
KUVO109a
UD120-OM-1600XD4-01.indd 8 2014-05-08 오후 4:33:18
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