CVTE TP.S512.PA63 User manual

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TV Productor Service Manual
DATE˖2016.11.24
YOUR COMPANY NAME:
YOUR MODEL NAME:
Production & Function Describtion:
Action˖
Function˖
TV System˖
Approved Signatures:
Approved By
Customer Project
Leader
Reviewed By
Project Leader
Issued By
D.C.C.
Express Luck Industrial Limited
Address:No.88,BaoTong,NanRoad,Xikeng,HengGangTown,LongGangDistric,Shenzhen,Gua
ngdong, China
TEL ˖0086-0755-89739888 FAX˖0086-0755-89739666
(more than 24 inch DLEDTV)
TP.S512.PA63
PAL SECAM
COAX,HDMI,USB,(Mini)CVBS/AUDIO IN,(Mini)YPbPr
EARPHONE OUT,VGA,CVBS/AUDIO IN,PC AUDIO IN,ATV/DVB-T/T2

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1. Basic Specifications
Working Temp˖040ć
Storage Temp˖-2060ć
Humidity˄Working˅˖1090%
Humidity˄Store˅˖1090%
LED Lifespan˄50 LumˈTube current < Rating˅˖60000 hour˄Il=4.5Ma
25ć˅
MTBF:50000 hour (Panel Module NOT inculded)
Power requirement˖Voltage 100~240 V 50 / 60 Hz
( Note: The above specifications are suitable for most of the TV models, and
for your reference only.)
2. Maintenance & Safety
2.1 Safety Warning:
(1) The inside key components in the LED must be offered and replaced
by qualified and
appointed manufacturer. Otherwise it may generate electricshocks,
fires or other important unsafety cases.
(2) Don’t try to change the circuits without authorized permission.
(3) Ensure to study the maintenance and service manual thoroughly
before doing any of
the maintaining actions.
2.2 High Voltage Warning:
Please be highly noted the high voltages in the circuit.
2.3 Electricshocks and Fires Warning:
*Connect the insulate transformer between the AC current to the LCD
before repairing the panel.
*Take care of the Soldering Pad related to the high voltage circuit. When
there occurs
short-circuit case, please replace the overheated components in time.
*All protective equipments must be re-installed according to the original
design.
*Check the rosin joints, stack welds and the insulations, ensure there is no
objection attached.
2.4 Antistatic Warning:
*The inner circuit boards in the LCD TV are sensitive to the statics. Please
take care of the
ESD protection when replace the circuit boards.
*The circuit boards must be packed by antistatic bags.
*Please wear antistatic ring and gloves when during repairing works.
2.5 Attention:
LVDSVDD – if the LCD is in 5V, it must be switched to the setting of 5V. And
if the LCD is in
12V, it must be switched to the setting of 12V. (Switch setting: CN3 -- 5V or

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12V )
3. Instruments
3.1 Multimeter:
Max Input Current : over 1A / Max Input Voltage : 500Vdc
Measurement Range : 10Mvr~100Vdc / Accuracy : 0.03%
3.2 Oscillograph
Frequency Band : over 20M /Input Impedance : over 1M
Input Capacitance : below 30pF / Max Input Voltage : 250V
3.3 PC: XGA (1024X768@60Hz)
3.4 HD Singal Generator: 480P 576P 720P 1080i@50/60HZ
3.5 DVD Player: Audio/Video output, S-VIDEO output, HDMI output.
3.6 VGA cable, S-VIDEOcable, RCA cable, YpbPr cable and HDMI cable.
4. Software Upgrade
The chip inside the LCD is designed with a FLASH ROM memory program:
it can be erased
and reprogrammed, it can be also updated via the USB port. the program is
related to the chip fucntion ---Different functions of chips need to be planted
with different versions of prgrams.
Please ugrade the new software by the USB port the instruction steps
below:
-------Please copy the new software to the USB
-------Power ON the TV and press MENU to display the main menu ,then
press / to the
OPTION menu. And then select the software in the root of your USB memory ,
Press ENTER .then press to update and to cancel.
Remarks: When the first upgrading is finished, the action of turning on the
tv will be a little slow. So when you turn on the TV at the first time, you need to
press the "power" key on the remote control several times until you turn on
the tv. Turning on the TV at the first time is very important, you need to
operate it carefully to avoid the upgrading is not successful.

广州视源电子科技股份有限公司
Guangzhou Shiyuan Electronics Co.,Ltd.
SPECIFICATION
产品规格书
MODEL: TP.S512.PA63
Area: Europe
Description: TV Main Board(3 IN 1)
Part Number: 15121740
Approved by Shiyuan
Checked by 审核 Rechecked by 复审 Approved by 批准
Please send the original back to us after you have approved and signed.
客户承认签章后敬请寄回正本一份。
Approved by customer
Comments 确认意见 Approved by 批准签字 Company’s seal 盖章
Customer’s Name:

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Content 目录
1. General Description(概述).....................................................................................................1
2. Standard Configuration(标准配置)..................................................................................... 2
3. Features(特性说明)................................................................................................................... 4
4. Mechanical Dimension(结构尺寸图)................................................................................... 8
5. Schematics Of IR Board & Key Board(IR & Key 原理图)........................................ 10
6. Interface Definition(接口定义)...........................................................................................10
7. Electrical Characteristics(电气特性)................................................................................ 13
7.1 Input Electrical Specifications(输入特性)............................................................ 14
7.2 LED Driver Power Output Connector...................................................................14
(LED 背光供电控制接口).........................................................................................................14
8. Fuse Protection(保险丝保护)...............................................................................................10
9. International Standards(国际标准)..................................................................................15
9.1 Safety(安规)...................................................................................................................15
9.2 HI-POT And Insulation Resistance(耐压性能和绝缘阻抗)............................... 15
10. Configuration & General Precautions(使用注意事项)................................................ 16
11. Mount precautions（组装注意事项）................................................................................17

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Revision History
VERSION DATE BOARD ID PAGE DESCRIPTION AUTHOR
A0 2014.07.25
TP.S512.PA63
A14266
All First issued. Cassie
A1 2014.09.03 TP.S512.PA63
B14331 13 Modified the IIC connector. Cassie
A2 2014.09.05 TP.S512.PA63
B14331 All Modified the picture and mechanical dimension. Cathy
A3 2015.01.14 TP.S512.PA63
B14331 5,7
Modified the POWER in
part3.Modified the POWER in
part3.Add SUBSTITUTABLE
PRIMARY MATERIALS of TV Part.
Cassie
A4 2015.12.17 TP.S512.PA63
B14331 8Modified Mechanical Dimension. Cassie

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1. General Description(概述)
TP.S512.PA63 is a board which is integrated with power supply, LED driver and TV board.
TP.S512.PA63 是一款电源、背光驱动、TV 一体的电视板。
TP.S512.PA63 is an analog and digital TV control board, which is suitable for Pan-European market.
TP.S512.PA63 是一款适用于欧洲市场的数模一体的电视控制主板。
TP.S512.PA63’s USB slot can be used for software upgrade, and multimedia play, such as MP3 and
JPEG.
该款方案的 USB 接口可用于软件升级和多媒体播放。
HDMI 1.4a compliant, HDCP 1.2 compliant.
该款方案的 HDMI 支持的版本为 1.4a，HDCP 支持的版本为 1.2.
TP.S512.PA63’s power part is a high efficiency DC-line switching power supply unit. It fits for
18.5〞to 24〞LED backlight panel.
该款方案的电源部分是高效率开关电源，支持 18.5 到24 寸LED 背光屏。

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2. Standard Configuration(标准配置)
Pictures are for reference only, specific to prevail in kind.
the optional connectors and terminals are marked with “*”.
图片仅供参考，请以实物为准。标“*”的为可选。
标准配置一 Standard Configuration1 :
FRONT VIEW OF TP.S512.PA63 (前视图)
SIDE VIEW OF TP.S512.PA63 (侧视图)
标准配置一（Standard Configuration 1）
特点 Features
欧洲，带 CI，带 DVB-S2，同轴端子，（DVB-T2 通过软件可选），带 DVD（可选）
Europe, With CI, With DVB-S/S2, With COAX, (DVB-T2 Select by software), With
DVD(optional)
主方案 Main chipset S2T512-XBN
可选主方案 Main
chipset(optional) S2T512-SBN,9206B
端子功能
Terminal Functions
【PA63_E2】EARPHONE OUT,VGA,SCART,PC AUDIO
IN,DVB-S/S2,ATV/DVB-T/T2,COAX,HDMI,USB,(Mini)CVBS/AUDIO IN,(Mini)YPbPr
可选功能
Optional Functions
DVD（12V、5V 供电，输出 YPbPr, 12V,5V Power supply, YPbPr output），CEC，ARC
高频头
Tuner
R840（IEC）,RT710(F)
驱屏电压
Power to Panel
12V 焊死(5V 焊死)
12V welding (5V welding)
客户特殊需求
Special
Requirements
增加麦拉片 1个+间隔柱 3个
Add 1 Mylar+3 Space Supports
按键类型
Button Types
对地按键接口
Ground Key Interface
Earphone Out VGA In Scart PC Audio In RF In(S2) RF In(T2) Coax Out
HDMI In
USB In Mini AV or YPbPr L/R In Mini YPbPr In CI slot In

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标准配置二 Standard Configuration2 :
FRONT VIEW OF TP.S512.PA63 (前视图)
SIDE VIEW OF TP.S512.PA63 (侧视图)
标准配置二（Standard Configuration 2）
特点 Features
欧洲，带 CI，不带 DVB-S2，同轴端子，（DVB-T2 通过软件可选），带 DVD（可选）
Europe, With CI, Without DVB-S/S2, With COAX, (DVB-T2 Select by software),
With DVD(optional)
主方案 Main chipset S2T512-XBN
可选主方案 Main
chipset(optional) S2T512-SBN,9206B
端子功能
Terminal Functions
【PA63_E1】EARPHONE OUT,VGA,SCART,PC AUDIO IN,无
DVB-S/S2,ATV/DVB-T/T2,COAX,HDMI,USB,(Mini)CVBS/AUDIO IN,(Mini)YPbPr
可选功能
Optional Functions
DVD（12V、5V 供电，输出 YPbPr, 12V,5V Power supply, YPbPr output），CEC，ARC
高频头
Tuner
R840（IEC）
驱屏电压
Power to Panel
12V 焊死(5V 焊死)
12V welding (5V welding)
客户特殊需求
Special
Requirements
增加麦拉片 1个+间隔柱 3个
Add 1 Mylar+3 Space Supports
按键类型
Button Types
对地按键接口
Ground Key Interface
Earphone Out VGA In Scart PC Audio In RF In(T2) Coax Out
HDMI In
USB In Mini AV or YPbPr L/R In Mini YPbPr In CI slot In

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REQUIREMENT OF WIRE HARNESS
MINI YPBPR In
MINI AV In
注意： 1. 以上标准配置可与下列恒流规格任意搭配。具体的背光电流值依据客户的具体需求而定。
2. 背光电流的精度为 5%。
3. TP.S512.PA63 匹配背光功率 15W 以下，匹配背光电压范围 18V-60V 间，主推单路背光输出。
Notice ：1.Standard configurations above could match any following backlight Spec.Specific backlight
current can be selected according to customer's requirement.
2.The accuracy of backlight current is 5%.
3.TP.S512.PA63 with backlight power under 15W, and backlight voltage between 18V-60V. It
mainly for single backlight output.
电源及背光规格列表
List of Power and backlight Spec.
序号
No.
电源、背光电压功率及背光插座
Power, Backlight voltage and power value, Backlight Connector
1
【功率:40W】 背光插座:2PIN-2.0 立式带扣 电源输出 12V，恒流：18V-60V/15W
【Power: 40W】Backlight Connector: 2PIN-2.0mm Vertical; Power Output: 12V, backlight voltage
and power value: 18V-60V/15W
3. Features(特性说明)
OSD LANGUAGE English, French, German, Italian, Spanish, Portuguese (optional)
PANEL
Panel Type LED
Interface Single/Dual LVDS
Resolution Up to 1920x1080
TV INPUT ATV
Reception range 48.25MHz ~ 863.25MHz
Input impedance 75Ω
Video System PAL, SECAM
Sound System
BG, DK, I, L/L’
NICAM/A2
TELETEXT 1000Pages
Max Storage Channels 99CH

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DTV
Reception range
VHF (50MHz ~ 230MHz)
UHF (474MHz ~ 862MHz)
Input impedance 75Ω
Channel Bandwidth 7MHz/8MHz
Modulation
DVB-T
COFDM 2K/8K
QPSK,16QAM,64QAM
*DVB-S/S2 QPSK ,8PSK
*DVB-T2 QPSK,16QAM,64QAM,256QAM
DVB-C 16QAM, 32QAM, 64QAM, 128QAM,
256QAM
Video System
MPEG-2 MP@ML, MPEG-2 MP@HL,
H.264
Sound System
MPEG-1 layer 1/2, DD, DD+, AAC,
HE-AAC
Basic Functions
EPG, Subtitle, LCN,
TELETEXT (Europe), MHEG-5(UK)
Common Interface Built-In
Max Storage Channels
1200CH(DVB-T+DVB-C, dynamic)
5000CH(DVB-S/S2, dynamic)
VIDEO INPUT
CVBS
Video System PAL/NTSC
Video level 1.0 Vp-p±10%
Component 480i, 480p, 720p, 1080i, 1080p
HDMI 480i, 480p, 720p, 1080i, 1080p
AUDIO INPUT
CVBS
L/R RCA input 0.2 – 2.0Vrms
Component
AUDIO OUTPUT
Frequency
response 100Hz-15KHz @±3dB(1KHz 0dB reference signal)
Max Output
power
2×3W(4Ω) THD+N<10%@1KHz
(Power Supply:12V,Audio Input: 0.5VRMS)
POWER
AC Input
100~240V
Management Standby Power Consumption < 0.5W
COMB FILTER 3D
DEINTERLACE 3D
KEY FUNCTION INPUT, CH+, CH-, VOL+, VOL-,MENU, POWER
Details can be found in part 5.
EXPANSIBLE
FUNCTIONS --
Note: Licenses involved in specifications above are supposed to be obtained by customers themselves.

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MULTIMEDIA PLAYBACK FORMAT
Multimedia
Categories File Extension
Decoder
Notes
Video Decode Audio Decode
Video
*.avi
MPEG-1
MPEG-2 MP
MPEG-4 SP
MPEG-4 ASP
MPEG-4 XVID
DivX
H.264(AVC)
MP@Level 4
H.264(AVC)
HP@Level 4
MPEG-1 Layer 2
MPEG-1 Layer 3
MPEG-2 Layer 3
AC3
AAC-LC
HE-AAC V1
HE-AAC V2
MPGE1/MPEG2/MPEG4:
Up to 1080p @ 30F
H.264: Up to 1080p @ 25F
AAC: AAC-LC(type 2),
HE-AAC v1(type 5,SBR),
HE-AAC v2(type
29,SBR+PS)
MPEG(*.mpeg,
*.mpg, *.dat, *vob)
MPEG-1 MP
MPEG-2 MP
MPEG-4(*.mp4)
MPEG-4 SP
MPEG-4 ASP
MPEG-4 XVID
H.264(AVC)
MP@Level 4
H.264(AVC)
HP@Level 4
TS(*.ts, *.trp, *tp)
MPEG-1
MPEG-2 MP
H.264(AVC)
MP@Level 4
H.264(AVC)
HP@Level 4
MKV(*.mkv)
MPEG-1
MPEG-2 MP
MPEG-4 SP
MPEG-4 ASP
MPEG-4 XVID
H.264(AVC) MP @
Level 4
H.264(AVC) HP @
Level 4
*.flv
H.264(AVC) MP @
Level 4
H.264(AVC) HP @
Level 4

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Multimedia
Categories File Extension
Decoder
Notes
Video Decode Audio Decode
VC-1/WMV9(*.wmv,
*.asf)
VC-1 MP
VC-1 SP
VC-1 AP
WMA Standard
WMA
Professional
RMVB(*.rm, *rmvb)
RV8 720P@30
RV9 720P@30
RV10 720P@30
Cook Codec
Music
*.mp3
MPEG-1 Layer 3
Bit Rate：up to 320Kbps
Sample Rate：32KHz，
44.1KHz，48KHz
MPEG-2 Layer 3
AAC(*.aac,*m4a)
AAC
HE-AAC V1
HE-AAC V2
*.wav LPCM
ADPCM
Photo *.jpg
*.jpeg
Baseline Mode
72x72 < Baseline
resolution < 7680x4320
Progressive Mode Size
<=1280x1024
File Size <=10MB
Progressive Mode
Text *.txt
UTF-8
UNICODE
ASCII
File Size <=1MB
File system: Hi Speed FS, FAT32, NTFS(NTFS compressed file is not supported).
PVR function: Recording standby, time-shift, EPG recording reservation.
Note: 1.Max 500 files supported each folder.
2. Licenses involved in specifications above are supposed to be obtained by customers themselves.
SUBSTITUTABLE PRIMARY MATERIALS of TV Part
The table is for reference only, specific to prevail in kind. 此表仅供参考，请以实物为准。
NAME
物料名称
TYPE
型号
BRAND
品牌
BACKUP
备用型号
BACKUP
备用品牌
TUNER R840 Rafeal
TUNER RT710 Rafeal
AMPLIFIER CD1517CP HRXW YD1517P YD
FLASH GD25Q64BSIG GigaDevice GD25Q64CSIG GigaDevice

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5. Schematics Of IR Board & Key Board
(IR & Key 原理图)
Note: The dividing resistor which is corresponding to the power key must be zero(equivalent to the voltage
is zero). Otherwise, the board will not work. K6 is default power.
6. Interface Definition(接口定义)
The optional connectors and terminals are marked with “*”.标“*”的为可选。
◆CNA1(4PIN/2.54): SPEAKER CONNECTOR (喇叭输出接口)
NO. SYMBOL DESCRIPTION
1 RSPK Audio Right Channel Output
2 GND
Ground
3 GND
4 LSPK Audio Left Channel Output
CNK2

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CNB2(2PIN/2.0): POWER SUPPLY FOR UPGRADE CONNECTOR
(升级用供电接口)
NO. SYMBOL DESCRIPTION
1 GND Ground
2 12V +12V DC Power Supply
◆CNK2(14PIN/2.0): IR & KEY BOARD CONNECTOR(遥控和按键控制接口)
NO. SYMBOL DESCRIPTION
1 GND Ground
2 K7 Key7
3 K6 Key6
4 K5 Key5
5 K4 Key4
6 K3 Key3
7 K2 Key2
8 K1 Key1
9 K0 Key0
10 GND Ground
11 IR IR Receiver
12 GRN Green Indicator
13 RED Red Indicator
14 5V +5V DC Power Supply For IR
◆CN14(2×15PIN/2.0): LVDS INTERFACE CONNECTOR（LVDS 接口）
NO. SYMBOL DESCRIPTION
1 VSEL
Power Supply for Panel2 VSEL
3 VSEL
4 GND
Ground
5 GND

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6 NC No Connection
7 TXO0- LVDS ODD 0- Signal
8 TXO0+ LVDS ODD 0+ Signal
9 TXO1- LVDS ODD 1- Signal
10 TXO1+ LVDS ODD 1+ Signal
11 TXO2- LVDS ODD 2- Signal
12 TXO2+ LVDS ODD 2+ Signal
13 GND
Ground
14 GND
15 TXOC- LVDS ODD Clock- Signal
16 TXOC+ LVDS ODD Clock+ Signal
17 TXO3- LVDS ODD 3- Signal
18 TXO3+ LVDS ODD 3+ Signal
19 TXE0- LVDS EVEN 0- Signal
20 TXE0+ LVDS EVEN 0+ Signal
21 TXE1- LVDS EVEN 1- Signal
22 TXE1+ LVDS EVEN 1+ Signal
23 TXE2- LVDS EVEN 2- Signal
24 TXE2+ LVDS EVEN 2+ Signal
25 GND
Ground
26 GND
27 TXEC- LVDS EVEN Clock- Signal
28 TXEC+ LVDS EVEN Clock+ Signal
29 TXE3- LVDS EVEN 3- Signal
30 TXE3+ LVDS EVEN 3+ Signal
◆*CND1(8PIN/2.0): DVD POWER&CONTROL CONNECTOR
(DVD 电源及控制接口)
NO. SYMBOL DESCRIPTION
1 STB/TX DVD Standby Control
2 DAT/RX Data Receiver
3 DIR IR Data Transfer to DVD
4 D12 +12V DC Power Supply for DVD
5 GND Ground
6 GND Ground
7 D5V +5V DC Power Supply for DVD
8 D5V +5V DC Power Supply for DVD

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◆*CN9(4PIN/2.0): EXT-USB CONNECTOR(外挂 USB 接口)
NO. SYMBOL DESCRIPTION
1 GND Ground
2 DP USB Data+
3 DM USB Data-
4 5V +5V DC Power Supply for USB
◆CNB1 (2PIN-7.92): AC INPUT CONNECTOR (交流输入接口)
NO. SYMBOL DESCRIPTION
1LLIVE（火线）
3NNEUTRAL（零线）
◆*CND2(11PIN/2.0): DVD SIGNAL CONNECTOR (DVD 信号接口)
NO. SYMBOL DESCRIPTION
1 GND Ground
2 DY DVD Component-Y Input
3 GND Ground
4 DPR DVD Component-Pr Input
5 GND Ground
6 DPB DVD Component-Pb Input
7 DLI DVD Audio Left Channel Input
8 GND Ground
9 DRI DVD Audio Right Channel Input
10 GND Ground
11 NC No Connection
◆CN4(2PIN/2.0): EXTERNAL I2C CONNECTOR (外挂 I2C接口)
NO. SYMBOL DESCRIPTION
1 SDA External I2C SDA
2 SCL External I2C SCL
3 GND Ground
11
1
3

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7. Electrical Characteristics(电气特性)
7.1 Input Electrical Specifications(输入特性)
Input Minimum Nominal Rating Maximum Unit
Voltage 90 115/230 100~240 264 Vac
Current —— —— —— 1.2 A
Frequency 47 60/50 —— 63 Hz
Efficiency
≥80%min(Full load with input AC voltage of 115Vac @ 60Hz
and 230Vac @ 50Hz)
Standby Power Consumption ≦0.5W At 240Vac input and no load condition
Inrush current (cold start) 80 Amperes @ 230Vac / 50Hz input
Leakage Current Less Than 0.35mA, 240Vac input
Input Fuse T3.15AL/250Vac
7.2 LED Driver Power Output Connector
(LED 背光供电控制接口)
CNB801 (2PIN/2.0)
NO. Signal Name
1
LED+
2
LED-
*CNB803 (6PIN/1.25)
NO. Signal Name
1 2 5 6
LED-
3 4
LED+
*CNB804(6PIN/1.0)
8 7
NO. Signal Name
1 2 5 6
LED-
3 4
LED+
1
6