Cycle Country 16-5020 User manual

© 2011 Cycle Country MAN0410 Rev. 01
ATV WP2 FRONT MOUNT KIT
For YAMAHA Grizzly 350/450/450 IRS (Non-EPS models)
ASSEMBLY / OWNER’S MANUAL
Part No: 16-5020

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© 2011 Cycle Country
OPERATING INSTRUCTIONS
Congratulations! You’ve just purchased the most durable plow component in the industry. Cycle Country plow components work great
for summer or winter plowing. With proper care and maintenance, your Cycle Country plow system will last for years to come!
Please read and understand all assembly instructions, notices and warnings before assembling and operating your Cycle Country plow
system.
Follow these guidelines to ensure satisfactory operation:
 Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
 Read this manual and your ATV operators manual before use.
 Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
 Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
 Be aware of immovable objects that could be hidden in the dirt, gravel or snow you are plowing.
 To avoid damage when plowing dirt, gravel or snow into a pile, reverse direction before raising the plow blade.
 Do not ram the plow into piles of dirt, gravel or snow, as damage to the plow system or vehicle may result.
A complete operator’s guide can be downloaded for free at www.cyclecountry.com. This guide contains beginner-to-advanced
information regarding plow systems and operation.
SAFETY INFORMATION
Cycle Country plow systems were designed with your safety in mind. In order to protect you and your vehicle, certain parts of the plow
system and/or hardware are designed to fail when the equipment is over-stressed.
NOTICE
ATV WP2 Plow systems require
additional components for operation*
Cycle Country Plow Blade
Cycle Country WP2 Push Tube Kit
Cycle Country Lift System
(Winch Kit, Electric Lift)
* WP2 Front Mount Kits are vehicle-specific.
To find your specific application, use the
‘Search by Vehicle’ function at www.cyclecountry.com
WARNING
To avoid personal injury or damage to your vehicle:
Do not exceed 5 mph (8 kph) with the blade installed
Be aware that vehicle ground clearance
is reduced with plow system installed
Keep yourself, other people and pets away from the
blade and moving parts during operation
Before adjusting blade angle or disconnecting the plow
system, stop the engine and set the parking brake
Remove your plow system before trail riding
Do not ram the plow system into
piles of dirt, gravel or snow

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© 2011 Cycle Country
PARTS ORDERING INFORMATION:
Replacement fasteners are common-type
and can be purchased locally. Use minimum
class 8.8 zinc-coated fasteners.

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© 2011 Cycle Country
BEFORE YOU BEGIN:
 Please read and understand all instructions.
 Verify all parts and tools are accounted for.
 To ensure a satisfactory installation, follow all steps
correctly and in the sequence described.
 All directions referring to right and left are when the
rider is sitting on the machine
INSTALLATION NOTES:
INSTALLING THE FRONT MOUNT:
1. Remove lower rock guard and OEM front fasteners
from the frame. See Illustration #1.
TOOLS REQUIRED:
 Basic Hand Wrench and Socket Set
 Torque Wrench
NOTICE
 16-5020 is not compatible with Yamaha Grizzly EPS (power steering) models
 Modification to the left and right side of the plastic guard is required to complete the installation
 Do not trim plastic guard until all components have been installed
 Use caution from removing too much material by making several test-fittings as you trim small amounts away
Remove material from the shaded area
as shown on each side as required
Rock Guard
ILL. 1
Yamaha Grizzly Frame
Rock Guard
NOTICE
Front OEM fasteners will not be reused.

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© 2011 Cycle Country
2. Remove the lower OEM lower bumper bolts. See
Illustration #2.
3. Position the front mount weldment, Item #1, onto the
frame of the ATV. Place bushing, Item #12, between
the frame and mount. Place washers, Item #10, over
the mount holes and fasten mount using metric bolts,
Item #8. See Illustration 3. Do not tighten fasteners at
this time.
4. Trim the plastic rock guard for clearance in the area
shown. Fasten guard and mount to the ATV frame
with washers, Item #11 and metric bolts, Item #9. See
Illustration #4.
5. Torque fasteners to specification.
ILL. 2
ILL. 3
1
ILL. 4
11
NOTICE
OEM fasteners will not be reused.
12
8
10
FASTENER TORQUE:
Item #8 - 17 ft. lbs. (23 Nm)
Item #9 - 8 ft. lbs. (11 Nm)
9
Remove material from the
shaded area as shown on
each side as required

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© 2011 Cycle Country
INSTALLING MOUNT BRACKETS TO
THE PUSH TUBE:
1. Place the left and right brackets, Items #6 and #7, onto push
tube 16-0000 as shown. Place washers, Item #2 over the
holes and fasten to the push tube using carriage bolts, Item
#5 and locknuts, Item #3. See Illustration 5. Torque
fasteners to specification.
ATTACHING PUSH TUBE TO FRONT
MOUNT:
1. Place the assembled left and right brackets into the mount
as shown. Verify they are seated properly. Insert quick-
release pins, Item #4 into the holes. See Illustration 6. To
remove the push tube, reverse the procedure.
ILL. 5
5
7
3
6
2
ILL. 6
FASTENER TORQUE:
Item #11 - 17 ft. lbs. (23 Nm)
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© 2011 Cycle Country
One Year Limited Warranty
For the period of one (1) year from the purchase date, Cycle Country (a Kolpin Powersports Brand) will replace
for the original purchaser, free of charge, any part or parts found upon examination by Cycle Country
to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Cycle Country for warranty consideration must be
borne by the purchaser. If Cycle Country determines that the product must be returned to the factory for
credit, please call 1-800-841-2222 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper
maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to protect you and
your ATV, certain parts of the plow system and/or hardware are designed to fail when the equipment is
over-stressed.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s
warranty. Please call Cycle Country for more information.