cytiva P-1 User manual

Peristaltic Pump P-1
Operating Instructions
Original instructions
cytiva.com

Table of Contents
1Introduction ........................................................................................................ 3
1.1 About this manual ......................................................................................................................................... 4
1.2 Important user information ....................................................................................................................... 5
1.3 Associated documentation ....................................................................................................................... 7
2 Safety instructions ............................................................................................. 8
2.1 Safety precautions ........................................................................................................................................ 9
2.2 Labels ................................................................................................................................................................. 14
2.3 Emergency procedures ............................................................................................................................... 15
3 Instrument description ...................................................................................... 16
4 Installation .......................................................................................................... 20
4.1 Site requirements .......................................................................................................................................... 21
4.2 Transport .......................................................................................................................................................... 22
4.3 Unpack the product ...................................................................................................................................... 23
4.4 Assemble the product .................................................................................................................................. 24
4.5 Connections ..................................................................................................................................................... 27
5 Operation ............................................................................................................ 29
5.1 Set the flow rate .............................................................................................................................................. 30
5.2 Start and stop the pump .............................................................................................................................. 31
5.3 Connections to the remote control socket .......................................................................................... 32
5.4 Calibration of volume information .......................................................................................................... 33
6 Maintenance ....................................................................................................... 34
7 Reference information ....................................................................................... 37
7.1 Specifications .................................................................................................................................................. 38
7.2 Ordering information ................................................................................................................................... 39
7.3 Recycling information .................................................................................................................................. 40
7.4 Regulatory information ............................................................................................................................... 42
7.4.1 Contact information .................................................................................................................................... 43
7.4.2 European Union and European Economic Area .............................................................................. 44
7.4.3 Eurasian Economic Union
Евразийский экономический союз .................................................................................................. 45
7.4.4 Regulations for North America ............................................................................................................... 47
7.4.5 Regulatory statements .............................................................................................................................. 48
7.4.6 Declaration of Hazardous Substances (DoHS) ................................................................................ 49
7.5 Health and Safety Declaration Form ...................................................................................................... 51
Table of Contents
2 Peristaltic Pump P-1 Operating Instructions 28962201 AG

1 Introduction
About this chapter
This chapter contains important user information, descriptions of safety notices, regu-
latory information, intended use of the Peristaltic Pump P-1 instrument, and lists of
associated documentation.
In this chapter
Section See page
1.1 About this manual 4
1.2 Important user information 5
1.3 Associated documentation 7
1 Introduction
Peristaltic Pump P-1 Operating Instructions 28962201 AG 3

1.1 About this manual
Purpose of this manual
The Operating Instructions provide you with the information needed to install, operate
and maintain the product in a safe way.
Scope of this manual
The Operating Instructions cover the Peristaltic Pump P-1 instrument.
Typographical conventions
Software items are identified in the text by bold italic text.
Hardware items are identified in the text by bold text.
In electronic format, references in italics are clickable hyperlinks.
1 Introduction
1.1 About this manual
4 Peristaltic Pump P-1 Operating Instructions 28962201 AG

1.2 Important user information
Read this before operating the
product
All users must read the entire Operating Instructions before installing, oper-
ating or maintaining the product.
Always keep the Operating Instructions at hand when operating the product.
Do not operate the product in any other way than described in the user documenta-
tion. If you do, you may be exposed to hazards that can lead to personal injury and you
may cause damage to the equipment.
Intended use of the product
Peristaltic Pump P-1 is a single channel laboratory pump for use in liquid chromatog-
raphy and other applications where accurately controlled liquid flows are required.
Peristaltic Pump P-1 is intended for research use only, and shall not be used in any clin-
ical procedures, or for diagnostic purposes.
Prerequisites
In order to operate Peristaltic Pump P-1 in the way it is intended:
•The user must have a general understanding of how a PC and the Microsoft®
Windows® operating system works (if a computer is used).
•The user must understand the concepts of liquid chromatography.
•The user must read and understand the Safety instructions chapter in the Operating
Instructions.
•Peristaltic Pump P-1 and software must be installed, configured and calibrated
according to the Operating Instructions.
Safety notices
This user documentation contains safety notices (WARNING, CAUTION, and NOTICE)
concerning the safe use of the product. See definitions below.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury. It is important not to proceed
until all stated conditions are met and clearly understood.
1 Introduction
1.2 Important user information
Peristaltic Pump P-1 Operating Instructions 28962201 AG 5

CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury. It is important not to
proceed until all stated conditions are met and clearly understood.
NOTICE
NOTICE indicates instructions that must be followed to avoid
damage to the product or other equipment.
Notes and tips
Note: A note is used to indicate information that is important for trouble-free and
optimal use of the product.
Tip: A tip contains useful information that can improve or optimize your proce-
dures.
1 Introduction
1.2 Important user information
6 Peristaltic Pump P-1 Operating Instructions 28962201 AG

1.3 Associated documentation
Introduction
This section describes the user documentation that is delivered with the product, and
how to find related literature that can be downloaded or ordered from Cytiva.
System-specific documentation
In addition to the Operating Instructions manual, the documentation package supplied
with Peristaltic Pump P-1 also includes one or more product documentation binders
containing detailed specifications and traceability documents.
The most important documents in the documentation package, with regard to tech-
nical aspects of Peristaltic Pump P-1, are listed in the table below.
Documentation Main contents
Peristaltic Pump P-1 Operating Instruc-
tions
Instructions needed to install, operate
and maintain Peristaltic Pump P-1 in a
safe way.
Peristaltic Pump P-1 User Manual Detailed system description and
comprehensive user instructions.
Declaration of Conformity Declaration of Conformity for EU and/or
other regions.
Data files, application notes and user
documentation on the web
To order or download data files, application notes or user documentation, see the
instruction below.
Step Action
1Go to cytiva.com/products.
2Click Chromatography products.
3Click Tools and accessories.
4Click Pumps.
5Click Peristaltic Pump P-1.
6Click RELATED DOCUMENTS.
7Select to download the chosen literature.
1 Introduction
1.3 Associated documentation
Peristaltic Pump P-1 Operating Instructions 28962201 AG 7

2 Safety instructions
About this chapter
This chapter describes safety precautions, labels and symbols that are attached to the
equipment. In addition, the chapter describes emergency and recovery procedures,
and provides recycling information.
Important
WARNING
Before installing, operating or maintaining the product, all
users must read and understand the entire contents of this
chapter to become aware of the hazards involved.
In this chapter
Section See page
2.1 Safety precautions 9
2.2 Labels 14
2.3 Emergency procedures 15
2 Safety instructions
8 Peristaltic Pump P-1 Operating Instructions 28962201 AG

2.1 Safety precautions
Introduction
Peristaltic Pump P-1 is powered by mains voltage and handles materials that can be
hazardous. Before installing, operating or maintaining the system, you must be aware
of the hazards described in this manual.
Follow the instructions to avoid injury to the operator or other personnel,
damage to samples or other substances handled by the equipment, to the
product, or to other equipment in the area.
The safety precautions in this section are grouped into the following categories:
•General precautions
•Personal protection
•Installing and moving the product
•Power supply
•Maintenance
General precautions
WARNING
Do not operate the product in any other way than described in the
user documentation.
WARNING
Only properly trained personnel may operate and maintain the
product.
WARNING
Do not use any accessories not supplied or recommended by
Cytiva.
2 Safety instructions
2.1 Safety precautions
Peristaltic Pump P-1 Operating Instructions 28962201 AG 9

WARNING
Do not use Peristaltic Pump P-1 if it is not working properly, or if it
has suffered any damage, for example:
•damage to the power cord or its plug
•damage caused by dropping the equipment
•damage caused by splashing liquid onto it
CAUTION
Waste tubes and containers must be secured and sealed to
prevent accidental spillage.
CAUTION
Make sure that the waste container is dimensioned for maximum
possible volume when the equipment is left unattended.
NOTICE
Avoid condensation by letting the unit equilibrate to ambient
temperature.
NOTICE
Organic solvents may not be used with Peristaltic Pump P-1.
Personal protection
WARNING
Always use appropriate Personal Protective Equipment (PPE)
during operation and maintenance of this product.
2 Safety instructions
2.1 Safety precautions
10 Peristaltic Pump P-1 Operating Instructions 28962201 AG

WARNING
Hazardous substances and biological agents. When using
hazardous chemical and biological agents, take all suitable protec-
tive measures, such as wearing protective clothing, glasses and
gloves resistant to the substances used. Follow local and/or
national regulations for safe operation and maintenance of this
product.
WARNING
Spread of biological agents. The operator must take all neces-
sary actions to avoid spreading hazardous biological agents. The
facility must comply with the national code of practice for
biosafety.
Installing and moving the product
WARNING
Supply voltage. Before connecting the power cord, make sure
that the supply voltage at the wall outlet corresponds to the
marking on the instrument.
WARNING
Protective ground. The product must always be connected to a
grounded power outlet.
WARNING
Power cord. Only use power cords with approved plugs delivered
or approved by Cytiva.
WARNING
Access to power cord. Do not block access to the power cord. The
power cord must always be easy to disconnect.
2 Safety instructions
2.1 Safety precautions
Peristaltic Pump P-1 Operating Instructions 28962201 AG 11

CAUTION
If the product is connected to laboratory scaffolding, make sure
that the laboratory scaffolding is stable.
NOTICE
Always clean and drain the equipment completely before moving it.
Power supply
WARNING
Electrical shock hazard. All repairs should be done by service
personnel authorized by Cytiva. Do not open any covers or replace
parts unless specifically stated in the user documentation.
WARNING
Disconnect power. Always disconnect power from the instru-
ment before replacing any component on the instrument, unless
stated otherwise in the user documentation.
WARNING
Always disconnect the power supply when cleaning the pump.
WARNING
If liquid is spilled on the equipment, the electrical power supply
must be disconnected immediately. The equipment must be
completely dry on the inside and the outside before reconnecting
the power supply.
WARNING
Disconnect power. Always disconnect power from the instru-
ment before replacing fuses.
2 Safety instructions
2.1 Safety precautions
12 Peristaltic Pump P-1 Operating Instructions 28962201 AG

Maintenance
WARNING
Disconnect power. Always disconnect power from the instru-
ment before performing any maintenance task.
WARNING
Use only approved parts. Only spare parts and accessories that
are approved or supplied by Cytiva may be used for maintaining or
servicing the product.
WARNING
Corrosive substance. NaOH is corrosive and therefore dangerous
to health. When using hazardous chemicals, avoid spillage and
wear protective glasses and other suitable Personal Protective
Equipment (PPE).
WARNING
Decommissioning. Decontaminate the equipment before
decommissioning to make sure that hazardous residues are
removed.
NOTICE
Cleaning. Keep the instrument dry and clean. Wipe regularly with a
soft damp tissue and, if necessary, a mild cleaning agent. Let the
instrument dry completely before use.
2 Safety instructions
2.1 Safety precautions
Peristaltic Pump P-1 Operating Instructions 28962201 AG 13

2.2 Labels
Introduction
This section describes the system label and other safety or regulatory labels that are
attached to the product.
System label
The system label is located on the back of the equipment. The system label identifies
the equipment and shows electrical data, regulatory compliance, and warning
symbols.
Description of symbols on the system
label
The following symbols may be present on the system label.
Label Meaning
Warning! Read the user documentation before using the system.
Do not open any covers or replace parts unless specifically stated
in the user documentation.
Code no Instrument assembly number
Serial no Instrument serial number
Mfg Year Year (YYYY) and month (MM) of manufacture
Voltage
Frequency
Max Power
Electrical requirements:
•Voltage (VAC )
•Frequency (Hz)
•Max. power (VA)
2 Safety instructions
2.2 Labels
14 Peristaltic Pump P-1 Operating Instructions 28962201 AG

2.3 Emergency procedures
Introduction
This section describes how to shut down Peristaltic Pump P-1 in an emergency situa-
tion. The section also describes the result in the event of power failure.
Emergency shutdown
In an emergency situation, follow the steps below to stop the run:
Step Action
1Press the run/stop switch to the stop position.
2If required, disconnect the mains power cord.
Result:
The run is interrupted immediately.
Power failure
The following table describes the consequences of a power failure.
Power failure to... will result in...
Peristaltic Pump P-1 •The run is interrupted immediately
2 Safety instructions
2.3 Emergency procedures
Peristaltic Pump P-1 Operating Instructions 28962201 AG 15

3 Instrument description
About this chapter
This chapter gives an overview of the Peristaltic Pump P-1 instrument, and a brief
description of its function.
Introduction to Peristaltic Pump P-1
Peristaltic Pump P-1 is a single channel laboratory pump for use in liquid chromatog-
raphy and other applications where accurately controlled liquid flows are required.
Pumping action is provided by a roller cage driven by a stepper motor controlled by a
range selector and a continuously variable potentiometer. The motor speed is almost
independent of temperature (0°C to 40°C) and load thus giving an accurate and repro-
ducible flow rate under all conditions.
An asymmetric shape gives the pump a very low pulsation in the forward direction. The
reverse direction has a pulsation which is more similar to traditional peristaltic pumps.
Maximum flow function and a connector for remote control and pulse counting are
provided.
3 Instrument description
16 Peristaltic Pump P-1 Operating Instructions 28962201 AG

Illustration of the instrument
The illustration below shows the main parts of the instrument.
1 2 3 4
5
6
7
8
9
Part Function Part Function
1run/stop switch 6 Tubing connector
2flow LED 7 Roller cage
3 Flow direction switch 8 Pressure plate
4flow rate switch 9 Side panel for electrical
connections
5flow rate potentiometer
Indicators and controls on the front
panel
Indicator/Switch Description
run/stop (switch) Starts and stops the pump. Can be over-
ridden by the remote control.
3 Instrument description
Peristaltic Pump P-1 Operating Instructions 28962201 AG 17

Indicator/Switch Description
flow (indicator) Indicates that the pump is turned on.
The pump will now run if not overridden
by the remote control.
Flow direction (switch) A switch to reverse the flow.
Note:
Because of the asymmetric design of
the pressure plate, the forward direction
(unbroken arrow on the switch) shows
less pulsation than the reverse direction
(broken arrow).
flow rate (switch) A range selector for the flow rate. The
switch gives a ten-fold variation of the
flow rate. Pressing the switch to the
spring loaded bottom position gives
maximum flow rate independent of the
potentiometer setting.
flow rate (potentiometer) A continuously variable potentiometer
for the control of the flow rate. Gives a
linear response in the range from 1 to
10.
3 Instrument description
18 Peristaltic Pump P-1 Operating Instructions 28962201 AG

Electrical connections on the side
panel
The following illustration shows the side panel viewed when the pump is on its back.
1
2
3
No. Connection No. Connection
1Remote: connector for remote
control and pulse counting
3 Mains power inlet
2 Fuse holder and voltage
selector
3 Instrument description
Peristaltic Pump P-1 Operating Instructions 28962201 AG 19

4 Installation
About this chapter
This chapter provides required information to enable users and service personnel to
unpack, install, move and transport the Peristaltic Pump P-1 instrument.
In this chapter
Section See page
4.1 Site requirements 21
4.2 Transport 22
4.3 Unpack the product 23
4.4 Assemble the product 24
4.5 Connections 27
4 Installation
20 Peristaltic Pump P-1 Operating Instructions 28962201 AG