d & b audiotechnik Z5394 Quick start guide

YZ5394
Rigging manual 1.2 en

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General information
Z5394 Rigging manual
Version: 1.2 en, 03/2021, D2719.EN .01
Copyright © 2021 by d&b audiotechnik GmbH & Co. KG; all
rights reserved.
Keep this document with the product or in a safe place
so that it is available for future reference.
We recommend you to regularly check the d&b website for the
latest version of this document.
When reselling this product, hand over this document to the new
owner.
If you supply d&b products, please draw the attention of your
customers to this document. Enclose the relevant documents with
the systems. If you require additional documents for this purpose,
you can order them from d&b.
d&b audiotechnik GmbH & Co. KG
Eugen-Adolff-Str. 134, D-71522 Backnang, Germany
T [phone], F [phone]
[email protected], www.dbaudio.com

Contents
1 Z5394 Y Flying adapter.................................................... 4
1.1 Safety........................................................................................... 4
1.1.1 Intended use............................................................................ 4
1.1.2 General safety......................................................................... 4
1.1.3 Load safety information........................................................... 4
1.2 Scope of supply.......................................................................... 4
2 Assembly................................................................................. 5
2.1 Suspension options..................................................................... 5
2.2 Preparing the setup..................................................................... 5
2.3 Order of assembly...................................................................... 6
2.4 Hoisting and securing the array (secondary safety)................ 8
3 Care and maintenance....................................................... 9
3.1 Transport / Storing..................................................................... 9
3.2 Visual and functional inspection................................................ 9
4 Manufacturer's declaration........................................... 10
4.1 EU conformity (CE symbol)...................................................... 10
4.2 Disposal.................................................................................... 10
Contents
d&b Z5394 Rigging manual 1.2 en 3

Z5394 Y Flying adapter
1.1 Safety
1.1.1 Intended use
The Z5394 Y Flying adapter must only be used in conjunction with
the d&b Y-Series Y8 and Y12 loudspeakers as described in this
manual.
1.1.2 General safety
▪ Installation and setup should only be carried out by qualified
and authorized personnel observing the valid national Rules for
the Prevention of Accidents (RPA).
▪ It is the responsibility of the person installing the assembly to
ensure that the suspension/fixing points are suitable for the
intended use.
▪ Always carry out a visual and functional inspection of the items
before use. In case there is any doubt as to the proper
functioning and safety of the items, these must be withdrawn
from use immediately.
Please also refer to Þ Chapter 3 "Care and maintenance"
on page 9.
1.1.3 Load safety information
NOTICE!
The Z5394 Y Flying adapter is designed to suspend a total of
6 x Y8 or Y12 cabinets which corresponds to a total system weight
of 123 kg (271 lb) – SWL.
1.2 Scope of supply
Please verify the shipment for completeness and proper condition
of the items.
Qty. d&b Code Description
1 Z5394 d&b Y Flying adapter [1]
Including:
1 E6507 1t shackle [2]
1 D2719.EN .01 Z5394 Rigging manual
Weight 3.6 kg / 8 lb
Z5394 Y Flying adapter dimensions in mm [inch]
1 Z5394 Y Flying adapter
d&b Z5394 Rigging manual 1.2 en4

Assembly
2.1 Suspension options
The center bar of the adapter is equipped with a total of 27 holes
to allow the suspension of the array and the setting of different
vertical angles.
The holes are numbered with an increment of five.
Single or dual pick point operation
The array can be suspended using one or two E6507 1t shackle(s)
and appropriate lifting devices or steel wire ropes.
With "Dual pick point operation", the vertical aiming of the entire
array is set by trimming the respective lifting devices.
With "Single pickpoint operation", the overall vertical aiming of the
entire array is defined by using a particular hole of the hole index
of the center bar.
The corresponding hole position is calculated using the d&b
ArrayCalc simulation software. For this purpose, ArrayCalc can be
downloaded at www.dbaudio.com.
Note: Please note that you have to check the «Rigging plot»
page within ArrayCalc, as the «Sources» page only indicates
hole numbers for the Z5390Y Flying frame, but not for the
Z5394 Y Flying adapter.
The use of ArrayCalc is described in "TI 385 d&b Line array
design, ArrayCalc" which is included in the ArrayCalc software.
The TI can also be downloaded at www.dbaudio.com.
In ArrayCalc, the closest pickpoint hole and the exact distance in
cm/inch are displayed in the «Main» array section Þ
«Pickpoints and load» (last entry) on the «Rigging plot» page,
provided the corresponding array is selected on this page.
Z5147 Rota clamp option
Alternatively, the array can be suspended and horizontally aligned
from a single pickpoint using the d&b Z5147 Rota clamp. The
clamp allows the load to be attached to overhead bars or truss
with a tube diameter of up to 50 mm (2”).
Attachment
Choose the appropriate hole position in the center bar according
to the ArrayCalc calculation and attach the Rota clamp
correspondingly.
Note: Please observe the relevant mounting instructions which
are enclosed with the Rota clamp.
2.2 Preparing the setup
General
Check the acoustical and mechanical setup using ArrayCalc and
prepare enough printouts for each array.
The plan enables the riggers to set up the suspension points, the
securing points and the chain hoists.
When on site first:
▪ Clear the working areas and ensure there is enough space to
set up and lift the array.
▪ Check that the hoists are exactly in the specified position.
▪ Ensure the chains are not twisted.
▪ Prepare the cables and link cables according to the number of
amplifier channels and cabinets used.
2 Assembly
d&b Z5394 Rigging manual 1.2 en 5

Assembly
Inspections before setup
Before setting up the array, carry out a visual inspection of all
system components for faults. This also includes the loudspeakers
and in particular the rigging parts of the cabinets (Front and
Splay/Rear links).
Damaged components must be withdrawn from use immediately.
Please follow the instructions given in Þ Chapter 3 "Care and
maintenance" on page 9.
2.3 Order of assembly
Due to the compact size of the Y-Series TOP cabinets and the
maximum number of six cabinets that can be flown, the assembly
may be carried out either suspended or on the ground. The
following description refers to the suspended assembly.
1. Prepare the first cabinet
1. At the front release the Locking pins of the Front links.
Þ The Front links will slide out automatically.
2. On the rear release both Locking pins and fold out the Splay
link.
2. Attach the Flying adapter
1. Attach the Flying adapter on top of the cabinet until the Front
links of the cabinet fit into the slots at the front of the adapter.
2. Insert and lock the Locking pins of the cabinet's Front links on
both sides.
d&b Z5394 Rigging manual 1.2 en6

Assembly
3. On the rear align the Flying adapter with the [0°] hole of the
rear rigging strand.
4. Insert and lock one Locking pin in the [0°] hole.
Note: The second Locking pin is not needed and can be stored
in one of the remaining holes.
3. Prepare the next cabinet
1. Prepare the Front and Splay links of the next cabinet.
4. Preset the splay angle
The splay angles between adjacent cabinets are set at the central
rear rigging strands of the cabinets and can be set in the range
from 0° to 14° in 1° steps.
Preselect the splay angle according to your ArrayCalc simulation
and insert and lock one Locking pin in the appropriate hole.
5. Attach the next cabinet
1. Suspend the assembly according to the desired suspension
option.
2. Lift the assembly to a suitable working height.
3. Attach the prepared cabinet to the corresponding slots on the
front of the upper cabinet.
4. Insert and lock the Locking pins of the cabinet's Front links on
both sides.
d&b Z5394 Rigging manual 1.2 en 7

Assembly
5. Raise the bottom cabinet until the hook of the Splay link of the
upper cabinet has hooked into the preset Locking pin.
6. Release the cabinet and insert the second Locking pin (Safety
pin) to secure the Splay link.
To add further cabinets, proceed in the same manner until the
assembly is completed.
6. Splay link of the last cabinet
The Splay link of the last cabinet can be kept in its park position.
Note: In this case, the lowest cabinet can be set to the
following splay angles: 3°, 5° and 7° to 14°.
7. Rig the cabling
Connect the flying cables and link cables according to the number
of amplifier channels and cabinets used.
8. Check the assembly
Before hoisting the array to its operating position recheck the
actual status of the entire assembly.
▪ Check the attachment of the shackles or Rota clamp to the
Flying adapter.
▪ Check the attachment of the Flying adapter to the first cabinet
and ensure all Locking pins are properly inserted and locked.
▪ Check all Front links on both sides of the cabinets and ensure all
Locking pins are properly inserted and locked.
▪ Check the splay angle settings and the Splay links on the rear of
the cabinets and ensure all Locking pins are properly inserted
and locked.
▪ In "Single pick point operation" check the desired total vertical
aiming of the entire array using an inclinometer.
2.4 Hoisting and securing the array (secondary
safety)
When all the mechanical adjustments, system checks and safety
checks have been made, the array can be hoisted up to its
operating position.
When hoisting the array, ensure that the loudspeaker cables do
not get caught anywhere. The cables can be strapped together
with the motor cable to form a loom while the system is hoisted.
The chain hoist motors must raise the system slowly and evenly so
that it does not swing or move from side to side during hoisting.
When the array is in its final operating position the secondary
safety must be applied.
d&b Z5394 Rigging manual 1.2 en8

Care and maintenance
3.1 Transport / Storing
During transport ensure the rigging components are not stressed or
damaged by mechanical forces. Use suitable transport cases.
Due to their surface treatment the rigging components are
temporarily protected against moisture. However, ensure the
components are in a dry state while stored or during transport and
use.
3.2 Visual and functional inspection
WARNING!
Potential risk of personal injury and/or
damage to material
To eliminate the potential risk of accident due to malfunctioning of
a component, regularly inspect all system components.
Cabinet enclosure
▪ Visual inspection of all fitting plates for obvious damage (e.g.
cracks or corrosion).
▪ Visual inspection of the rear rigging strand for obvious damage
(e.g. cracks, deformation or corrosion) including all drilled holes
of the component.
▪ Inspection of all fitting plates including front grills to ensure they
are securely attached.
▪ Regularly lubricate the sockets using WD-40® or a similar
product.
Front and Splay links
Visual inspection regarding deformation and damage (e.g. cracks
and corrosion) including all drilled holes of the component.
Locking pins
▪ Visual inspection for deformation, cracks and corrosion of the
component.
▪ Inspection for missing ball bearings and damage.
▪ Functional inspection of the release mechanism to ensure it
operates properly.
▪ Regularly lubricate the Locking pins using WD-40® or a similar
product.
Z5394 Y Flying adapter
Visual inspection regarding deformation and damage (e.g. cracks
and corrosion) including all drilled holes of the component.
3 Care and maintenance
d&b Z5394 Rigging manual 1.2 en 9

Manufacturer's declaration
4.1 EU conformity (CE symbol)
This declaration applies to:
d&b Z5394 Y Flying adapter
manufactured by d&b audiotechnik GmbH & Co. KG.
All product variants are included, provided they correspond to the
original technical version and have not been subject to any later
design or electromechanical modifications.
We herewith declare that said products are in conformity with the
provisions of the respective EC directives including all applicable
amendments.
A detailed declaration is available on request and can be ordered
from d&b or downloaded from the d&b website at
www.dbaudio.com.
4.2 Disposal
When out of use the rigging components must be disposed of in
accordance with the national environmental regulations.
Ensure that damaged rigging components are disposed of in a
way that they cannot be used again.
4 Manufacturer's declaration
d&b Z5394 Rigging manual 1.2 en10

D2719.EN .01, 03/2021 © d&b audiotechnik GmbH & Co. KG
www.dbaudio.com