Dale Power Solutions E200 Series User manual

Dale Power Solutions Ltd
Salter Road, Eastfield Industrial Estate, Scarborough, North Yorkshire, YO11 3DU, UK
[e-mail] | www.dalepowersolutions.com | [phone]
S5264FU02 Rev 3
Dale Power Solutions Ltd
User Manual
E200 Series UPS
E206(E)
E2010(E)

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User Manual
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Dale Power Solutions Ltd. own the copyright to this document, which may not be copied, reproduced or
disclosed to a third party without written permission.
Dale Power Solutions Ltd. reserves the right to make changes in specification without notice or liability. All
information is subject to Dale Power Solutions Ltd. own data and is considered accurate at time of
publishing.

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Contents
Safety..................................................................................................................................................... 5
EMC....................................................................................................................................................5
Warning symbols .................................................................................................................................5
Product description.............................................................................................................................. 6
Applications .........................................................................................................................................6
Product range......................................................................................................................................6
System block diagram..........................................................................................................................7
Features ..............................................................................................................................................7
Installation............................................................................................................................................. 8
Siting considerations............................................................................................................................8
Wiring considerations...........................................................................................................................8
Operation from a generator..................................................................................................................9
Circuit breaker and cable sizes.............................................................................................................9
Unpacking the UPS..............................................................................................................................9
Rear panel layout...............................................................................................................................10
Wiring the UPS..................................................................................................................................11
Wiring units in parallel........................................................................................................................12
Operation..............................................................................................................................................14
Working modes..................................................................................................................................14
On-Line mode ..............................................................................................................................................14
Bypass mode ...............................................................................................................................................14
Battery mode................................................................................................................................................14
ECO mode...................................................................................................................................................14
Before switch on ................................................................................................................................15
Switching on the UPS ........................................................................................................................15
Switching off the UPS ........................................................................................................................16
Swapping out a UPS on a live system................................................................................................16
Front panel controls and indicators.....................................................................................................17
Navigating the system menu.........................................................................................................................18
Figure menu items........................................................................................................................................18
Status menu items........................................................................................................................................18
Setting menu items.......................................................................................................................................19
Command menu items..................................................................................................................................20
LCD display messages.................................................................................................................................21
Maintenance.........................................................................................................................................22
Fan....................................................................................................................................................22
Battery...............................................................................................................................................22
External battery change .....................................................................................................................22
Visual check.......................................................................................................................................22
UPS status check...............................................................................................................................22
Function check...................................................................................................................................22

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Troubleshooting ..................................................................................................................................23
Appendix 1 Signals options ................................................................................................................24
RS232 serial port...............................................................................................................................24
Contact closure (basic monitoring and control)...................................................................................24
SNMP card (advanced monitoring and control)...................................................................................25
Relay card (advanced monitoring and control)....................................................................................25
Appendix 2 Parallel board signals ......................................................................................................27
LBS (Load Bus Synchronisation)........................................................................................................27
Dry contact relay signals....................................................................................................................27
Appendix 3 Specifications...................................................................................................................28
Electrical............................................................................................................................................28
Mechanical ........................................................................................................................................30
Appendix 4 Optional equipment..........................................................................................................30
Appendix 5 UPS alarm tables..............................................................................................................31

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Safety
WARNING! THIS UPS IS CLASSED AS PLUGGABLE TYPE B OR PERMANENTLY
CONNECTED EQUIPMENT AND MUST BE INSTALLED, COMMISSIONED AND
MAINTAINED BY A QUALIFIED ELECTRICIAN. AN APPROPIATE AND READILY
ACCESIBLE DISCONNECT DEVICE MUST BE INCORPORATED INTO THE FIXED SUPPLY
WIRING TO THE UPS.
There are dangerous voltages and high temperatures inside the UPS. During installation, operation and
maintenance please abide by local safety instructions, regulations and laws. Failure to do so may result in
injury to personnel or damage to equipment. Safety instructions in this manual are supplementary to local
safety instructions. Dale Power Solutions does not accept any liability caused as a result of failure to
follow safety instructions. Please note the following:
Do not operate the UPS in an environment or application outside of that detailed in the user manual.
Do not exceed rated load of UPS and ensure it operates in a dry, well ventilated location away from
any area or situation in which there is a risk of fire, such as direct sunlight or other sources of heat.
Under no circumstances open the UPS as there are no user serviceable parts. There are high
capacity batteries inside and other electronics that can cause electric shock. If the UPS requires
internal maintenance or battery replacement, contact Dale Power Solutions.
In pluggable type B applications the UPS must be switched off and isolated prior to removal of the
AC mains input plug from the mains supply socket, as detailed on the warning label fitted on the UPS.
The UPS mains input cable must be connected to an earthed mains supply for operator safety and
EMC compliance.
If the UPS emits smoke, turn off immediately the input circuit breaker at the back of the unit and, if
fitted, the battery circuit breaker, and contact Dale Power Solutions.
EMC
WARNING! This is a product for commercial and industrial applications in the second
environment.
This is a category C2 UPS product. In a residential environment, this product may cause
radio interference, in which case the user may be required to take additional measures. (As
stated in: EN62040-2:2006).
Warning symbols
The safety symbols used in this manual are shown in table below. They alert you to important safety
information that you need to be aware of when installing, operating and maintaining the UPS.
Safety Symbol
Indication
Attention
Static discharge sensitive
Electric shock
Caution: A caution describes a situation in which there is a risk of damage to equipment.

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Product description
Applications
This UPS series provides reliable AC backup power to various types of equipment, for example computer
centres, network management centres, auto control systems, and telecommunication systems.
Product range
The following table lists the models available in the E200 series. Models with an E suffix are designed for
operation with an external battery.
Capacity
6 kVA
10 kVA
Model
E206
E206E
E2010
E2010E
Battery location
Internal
External
Internal
External

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System block diagram
The UPS can be installed and operated as a single unit or it can be operated with other units of the same
type in parallel N+1 redundant mode for additional reliability, or in a parallel capacity mode for increased
output rating. To operate in parallel, units must be specified and purchased with a factory fitted parallel
kit. Figure 1 is a functional block diagram representing a single UPS. In cases where it is not possible to
meet the hold-up time with an internal battery, an E suffix unit with an external battery in place of the
internal battery can be used.
Figure 1 Single unit block diagram
Features
■E200 series units have an intelligent online sine-wave output with power factor correction. High
frequency double-conversion and a wide input voltage range ensure continuous output for areas with
poor power supply regulation.
■DSP technology for digital control ensures high reliability, circuit protection and self-diagnostics in the
unlikely event of a fault. Intelligent digital battery management extends battery life and ensures
optimum performance.
■An LCD panel and LED indicators clearly display the system status and system parameters such as
input/output voltage, frequency, load, and unit temperature.
■Network power management can be achieved by using UPS monitoring software.
■A hot-plug input/output and maintenance bypass switch assembly ensures power to the load is
maintained if you need to service or repair a single unit. Where units are used in parallel an external
maintenance bypass switch must be used as the built in bypass switch is only rated for the current of
a single UPS.

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Installation
Siting considerations
Before unpacking and installing the unit, consider the following:
■DO NOT expose the UPS to high temperatures, water ingress, flammable or corrosive gas, dust,
direct sunlight or explosives.
■Locate the UPS indoors on a level surface as close as possible to the equipment it will be powering to
minimise cable voltage drops. Allow enough spare cable to move the UPS and access the rear and
side panels during servicing.
■Maintain a gap of at least 20 cm from walls or other equipment and ensure the ventilation holes/slots
at the front and rear of the units are not obstructed.
■For maximum battery life and improved product reliability ensure cool air is available at the front of the
unit. As an approximation, battery life is halved for every 10K (10°C) rise in temperature.
Wiring considerations
To ensure a safe installation please follow these instructions and the local electrical code of the area or
country in which you are installing the equipment:
■If the UPS is to be supplied from a local transformer, ensure the transformer kVA rating is at least
50% greater than the UPS output kVA rating.
■Use circuit breakers and cables with the correct rating (see the next section).
■Always fit an MCB between the mains supply live line only and the UPS input (see Figure 2).
Caution: Do not fit an MCB in the neutral line.
■Because of the high leakage current, permanently hard wire all the a.c. cables or use industrial
connectors (not domestic connectors).
■Use ring terminal crimps on the end of all cable conductors to ensure the connections are secure.
■If using external batteries, always fit a 3 pole MCCB, with a suitable d.c. voltage rating and breaking
capacity, between the battery and the UPS (see Figure 2).
Caution: The UPS is designed to work with a centre-tap battery only.
■Although it may not be absolutely necessary, we recommend you fit an MCB between the UPS and
the load to protect the output load and cables in the event of a fault (see Figure 2). You may also wish
to connect the UPS output to your load via a distribution unit (PDU).
Figure 2 Power cable wiring configuration for a single UPS

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Operation from a generator
As a guide we recommend that the load capacity should be less than 30% of the generator capacity, and
the generator rating should be 1.5 to 2 times the rating of the UPS, depending on the type of generator
used.
Caution: Ensure that the neutral line from the generator is permanently connected to the
mains neutral line. Do not use an MCB or any other type of switch in this line.
Circuit breaker and cable sizes
Use the following sizes of circuit breakers and cables to connect the UPS between mains power and the
load.
Model
Battery breaker
(A)
Battery
breaker
type
Input and output
breakers (A)
Breaker
type
Input, output and
battery cable sizes
(mm2)
E206
-
-
C40/C63
MCB
6 (10 AWG)
E206E
32
MCCB
E2010
-
-
C63/C80
MCB
10 (8 AWG)
E2010E
50
MCCB
Caution: When installing suffix E units, do not use an MCB breaker in the battery line as this
type of breaker is not rated for the d.c. battery voltage. Instead use an MCCB breaker that is
rated for the d.c. battery voltage and the battery short-circuit current breaking capacity.
Unpacking the UPS
To unpack the UPS:
1. Cut the two straps securing the packing box to the pallet and remove the packing box by lifting it up
and over the UPS.
2. Remove and retain the documentation, CD and leads from the top of the UPS.
3. Dispose of packets of desiccant correctly.
4. Move the UPS off the pallet.
WARNING!
UNITS CANWEIGH UP TO 80 KG. TO PREVENT THE UPS FROM FALLING DO NOT
LEAN IT WHEN MOVING IT OFF THE PALLET.
5. Check the appearance of the UPS to see if it is damaged. If any damage is found, do not switch on
the UPS and contact the dealer.
6. Check the packing list. Contact your distributor if any of the accessories are missing.

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Rear panel layout
Figure 3 Rear panel layout