Damon Astoria Pacific Edition User manual
OWNERS MANUAL
Congratulations on your recent purchase of a Damon Motor Coach
Recreational Vehicle. We sincerely thank you for choosing and
putting your faith in Damon, and we would like you to know that
your satisfaction is of great importance to us. Our major goal is
to provide you with a quality recreational vehicle at a reasonable
price.
Your unit has been designed to provide you with many years of
carefree, comfortable travel and vacationing. We hope that it will
bring you that, along with many years of enjoyment and pleasant
memories.
This manual will help you better understand the features and
operating performances of your recreational vehicle. Please read
it and keep it in your vehicle for future reference.
Our customers are extremely important to us, and we want to
assure you that we will always strive to do everything possible to
continue to earn your trust and goodwill.
Welcome to the wonderful world of RVing and the Damon family.
Happy Travels!
Damon Motor Coach
The purchaser of a Damon Vehicle should complete and promptly return to Damon this registration
form. This form is not necessary in order to obtain warranty service. However, a purchase receipt
or other proof of date of original consumer purchase will be required before warranty service is
rendered. Federal law requires that Damon maintain records of the names and addresses of the
owners of its Vehicles and the respective identication numbers of such Vehicles. The information
contained in this and other forms will assist Damon in the prompt servicing of such Vehicles.
I have read, understand, and am fully aware of the terms, conditions and requirements of the
Damon Limited Warranty, and how to obtain warranty service under this Limited Warranty. I also
have received and read a copy of the Damon Owner’s Manual for this RV with a copy of the Limited
Warranty.
Last Name___________________________________First____________________ Mi ______
Address_____________________________________________________________________
City_______________________________________________State _________Zip _________
Telephone ( )_________________________ E-mail_______________________________
Damon Serial Number__________________________________________________________
Chassis VIN: _________________________________________________________________
Date of Purchase: _____________________________________________________________
Mileage or Kilometers (circle one) on Odometer______________________________________
Signature of Purchaser:_________________________________________________________
Signature of Purchaser:_________________________________________________________
Selling Dealer:________________________________________________________________
City___________________________________ State _________ Zip_______________
Telephone: ( )______________________________________________________________
DAMON MOTOR COACH
CUSTOMER SERVICE DEPARTMENT
PO BOX 2888
ELKHART, IN. USA 46515-2888
PLACE
STAMP
HERE
DAMON MOTOR COACH
CUSTOMER SERVICE DEPARTMENT
PO BOX 2888
ELKHART, IN. 46515-2888
TAPE - PLEASE DO NOT STAPLE
TAPE - PLEASE DO NOT STAPLE
FOLD HERE
FOLD HERE
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5
Table of Contents
INTRODUCTION
Introduction 7
How to use this manual 8
Reporting Safety Defects 9
WARRANTY - CHAPTER 1
Damon Limited Warranty 9
Owner Responsibility 11
Owner Responsibility Checklist 13
Major Equipment Suppliers 16
PLANNING AND PREPARATION - CHAPTER 2
License and Insurance 17
Inspect and Maintain 17
Loading and Weight 17
Controlling the Motorhome 17
Pre-travel Checklist 18
Opening Checklist 19
Weights 20
FederalCerticationLabel 21
Weight Ratings 21
Capacity 22
Weighing Your Motorhome 22
Trailer Hitches and Towing 23
Towing and GCWR 23
ON THE ROAD SAFETY - CHAPTER 3
Safety Belts 25
Fuel System 25
Parking 26
Changing Tires 26
Tire Care 27
Air Pressure 27
SAFETY PROVISIONS - CHAPTER 4
Smoke Detector 29
Fire Extinguisher 29
Propane Gas Detector 29
CO Detector 29
Carbon Monoxide Precautions 30
Propane Safety 30
Emergency Exit 30
Generator Safety 30
HEALTH AND WELL-BEING - CHAPTER 5
Chemical Sensitivity 33
Formaldehyde 33
Ventilation 33
Smoking 33
Medical Advice 33
Tips to Control Condensation 33
Mold 34
Prolonged Occupancy 35
PLUMBING SYSTEM - CHAPTER 6
Water Pump and Filter 37
Fresh Water Fill / Fresh Water Tank 37
City Water Hook-up 37
Low Point Drains 38
Sanitizing the Fresh Water System 38
Heated Holding Tanks 39
Dumping Holding Tanks 39
Preventing Holding Tank Blockage 40
Termination Compartment Components 40
TECHNICAL SYSTEM - CHAPTER 7
Chassis Electrical 41
Coach Electrical 41
Converter/Inverter 41
GFCI 42
Battery Control Center (BCC) 43
Generator 43
Monitor Panel 43
Roof Air Conditioner 44
Propane System 44
Propane Tank 45
Propane Regulator 45
Home Theater Programming 46
Home Theater Operation 47
Home Theater Troubleshooting Tips 49
INTERIOR SYSTEM - CHAPTER 8
Automotive Dash 51
Gear Selector 51
Dash Board Controls 51
Symbols of Switches 51
Steering Wheel 53
Backup Monitor 53
Temperature Control 53
Parking Brake 53
Leveling System 53
Storage 54
Living Room Television 54
Doors and Drawers 54
Extending the Slideroom 55
Retracting the Slideroom 55
Hide-a-bed Sofa 56
Sofa Bed 56
Bedroom Door Latch 56
Day/Night Shade 56
A/C & Furnace Thermostat 56
Water Heater Switch 56
Cabinets & Drawers 56
Range 57
Refrigerator 57
Microwave 57
Sink 57
Faucet 57
Dinette Conversion 58
Bath Vent 58
6
6
Table of Contents
Shower Head and Hose 58
Toilet 58
Washer/Dryer 58
EXTERIOR SYSTEMS - CHAPTER 9
Main Entrance 59
Assist Handle 59
Electric Entry Step 59
Compartment Doors 59
Rear Ladder 59
Awning 59
TV and Phone Jacks 60
120 Volt Outlet 60
Power Cord 60
Generator Compartment 60
Furnace Door 60
Water Heater Access 60
Refrigerator Panel 60
Automotive Fuse Block 60
Exterior TV Hook-up 61
CARE AND MAINTENANCE - CHAPTER 10
Batteries 63
Waste Water System 64
Fresh Water System 64
Electrical System 64
Generator Power System 64
Propane System 65
ABS Plastic Parts 65
Alignment 65
Awning 65
Chassis 66
Doors & Door Locks 66
Exterior Lights 66
Fiberglass 66
Wax 67
Graphics 67
Sidewalls 67
Roof 68
Roof Vents 69
Seals & Adhesives 69
Slideout 69
Tires 70
TV Antenna 70
Underbody 70
Windows 70
Hydraulic Fluid 71
Appliances 71
Bath Fixtures 71
Bathtub Seal 71
Bedspread & Drapes 71
Carpet 71
Countertops 71
Hardware 72
Kitchen Fixtures 72
Mini Blinds & Day/Night Shades 72
Sink 72
Solid Surface Countertop 72
Upholstery & Fabrics 72
Wall Coverings 73
Cabinets 73
Windows 73
WINTER USE AND STORAGE - CHAPTER 11
Water System 75
Food Storage 75
Propane System 75
Heating 75
Condensation 75
Winterization Procedure 75
Water Heater Bypass 77
Winterization Checklist 78
MAINTENANCE SCHEDULE 81
TRAVEL PREPARATION CHECKLIST 82
MAINTENANCE RECORD 83
FUEL / OIL RECORD 85
NOTES 87
TROUBLESHOOTING
Battery Control Center 89
Electrical Power 89
Furnace 89
Generator 90
Leveling Jacks 90
Propane Gas 91
Microwave / Oven 92
Monitor Panel 92
Outside Receptacle 92
Inverter 93
Refrigerator 93
Roof Air Conditioner 94
Slideouts 95
Termination Valve 95
TV Antenna 95
Waste Tank 96
Water Heater 97
Water Pump 97
Water System 97
ELECTRICAL DIAGRAMS 99
INDEX 117
7
Introduction
7
This manual describes many features of your motorhome and provides a guide to operating
procedures so that you can obtain the best performance from those features. Your motorhome
has been designed to conform with, or exceed, the American National Standards Institute A 119.2,
NFPA 1192, CANADIAN CAN/CSA-Z240 RV SERIES-99 (Canadian-built or units built for Canada),
and applicable motor vehicle safety standards. These standards establish the plumbing, heating,
electrical and other requirements for quality and safety. The seal attached just outside the entry
door indicates compliance with these standards. This seal is the outward sign of internal quality.
Like all automotive equipment, your motorhome will require care and regular maintenance in order
to retain its maximum performance characteristics. This manual, along with the specic instructions
provided by the leading appliance manufacturers, are in your Owner’s Information Kit. The Chassis
Operator’s Manual outlines important areas of service and provides a maintenance schedule.
Please follow them carefully to ensure a safe trouble-free service. Study these instructions carefully.
A good working knowledge of your unit and how to care for it will help you enjoy many miles and
years of recreational living.
If you have any questions regarding operation, maintenance, or service, please contact your dealer
immediately so they can assist you. Your dealer’s Service or Sales Department is equipped to
handle most any problem that may occur. Customer service is of the utmost importance to your
dealer and is just as important to the manufacturer. This manual contains a section outlining the
warranty and explaining your rights and obligations, as well as the rights and obligations of the
dealer and manufacturer, under the terms of the warranty. Please read this section carefully. You
will be better informed in case you have a warranty related problem and your dealer will be better
able to get you back on the road again in a timely manner.
We sincerely believe that your dealer and the factory representative will be able to solve any problem
which may arise. If their combined efforts are not satisfactory, please send a letter describing the
circumstances to:
Damon Motor Coach
Customer Service Department
PO Box 2888
Elkhart IN 46515-2888
You must include the dealer’s name, model and serial number of your motorhome. The Damon serial
number is located on the bottom of the federal sticker, which is located in the driver’s compartment
area. Thank you for choosing our product. Your dealer and we, the manufacturer, will continually
strive to merit your condence.
Some equipment and features described or shown in this manual may be optional on your
model. This instructional manual is of a general nature only. Because of the continuous
process of product improvement conducted by Damon Motor Coach, it is possible that
recent product changes may not be included in this manual. Specications may change without notice. This manual
is accurate as of the date of publication. The instructions included in this manual are intended as a guide, and in no
respect extend the responsibilities of the manufacturing subsidiary, parent company or afliates beyond the standard
written warranty as presented in this manual.
Photographs or illustrations in this manual are representative of function and may or may
not be specic in their depiction of actual equipment, fabrics, interior or exterior decor, or design
options as installed on or in your motorhome.
This product is designed to provide temporary living quarters for recreational, camping, or
travel. Use of this product for long term or permanent occupancy may lead to premature
deterioration of interior nishes, fabrics, carpeting, drapes, or components. Damage or deterioration due to long term
occupancy may not be considered normal, and may under the terms of the warranty, constitute misuse, abuse, or
neglect, and may therefore reduce or void certain warranty protection.
8
Introduction
How to Use This Manual
Your motorhome has been thoroughly inspected before shipment to the dealer. Your selling dealer
is responsible for performing a complete pre-delivery inspection of all motorhome components as
specied in the pre-delivery checklists supplied by the manufacturer. You should receive a copy of
these completed checklists from your dealer when the motorhome is delivered to you.
Should a problem arise, your rst step is to contact your selling Damon dealer who will be glad to
handle your situation. This Owner’s Manual is not intended for use as a service manual, but rather
as a guide to help you become familiar with your motorhome.
This manual is not model specic, which means that it is used for a variety of different models that
Damon manufactures. It is of a general nature, so the illustrations and descriptions may not be
exactly as they are in your particular motorhome.
If you are unclear or unfamiliar with any procedure that is described in this manual, see your
Damon dealer for further clarication before proceeding.
Damon Corporation uses the following notations to warn the user of possible safety concerns and to
provide information that will prevent personal injury to the user and/or damage to the motorhome.
A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT
AVOIDED, MAY RESULT IN DEATH OR SERIOUS INJURY.
A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
A NOTICE INDICATES AN INSTRUCTION OR PROCEDURE THAT IS IMPORTANT
FOR PROPER SERVICE. A NOTICE CAN ALSO SUPPLY INFORMATION THAT WILL
HELP TO MAKE YOUR CAMPING EXPERIENCE MORE PLEASANT.
A DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION THAT, IF NOT
AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect, which could cause an accident, injury, or death, you
should immediately inform the National Highway Trafc Safety Administration (NHTSA) in addition
to notifying Damon Motor Coach.
If NHTSA receives similar complaints, it may open an investigation, and if it nds that a safety
defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA
cannot become involved in individual problems between you and your dealer or Damon Motor
Coach.
To contact NHTSA, you may either call the Auto Safety Hotline toll free at 888-327-4236 (or 202-
366-0123 in the Washington DC area), TTY: 800-424-9153, or write to: Administrator, NHTSA,
400 Seventh Street SW, Washington DC, USA 20590. You can go to the NHTSA website, www.
safercar.gov. You can also obtain other information about motor vehicle safety from the Hotline.
9
Chapter 1 - Warranty
LIMITED WARRANTY
DamonCorporation(“Damon”)warrantstotherstretailpurchaseroftherecreationvehicle(“RV”),whenpurchased
fromanauthorizedDamondealerandusedforitsintendedpurposeofrecreationalcamping,thatDamonwillrepair
orreplace,atitselection,anysubstantialdefectsinmaterialorworkmanship:(1)relatingtothe“houseportion”ofthe
RV,foraperiodof12monthsor12,000miles,whicheveroccursrst;and(2)relatingtothesteeloraluminumframe
structureoftheroof,frontandrearwalls,andsidewalls(excludingslideouts),foraperiodof24monthsor24,000
miles,whicheveroccursrst.The“houseportion”oftheRVconsistssolelyofthoseexteriorandinteriormaterials,
components,andpartsofthelivingareaoftheRVmanufacturedbyDamon.
Damon’sLimitedWarrantybeginstorunonthedatetheRVissoldtotherstretailpurchaser,orthedatetheRVis
placedinservicebythedealerforpersonalusepriortosaleatretail,whicheveroccursrst.Damonspecicallydoes
notwarrantthechassisanditscomponents,whicharesubjecttoaseparatelimitedwarrantyprovidedbythechassis
manufacturer.Damon’sLimitedWarrantyisnottransferable,coversonlymaterials,components,orpartsoftheRV
manufacturedbyDamon,anddoesnotreplaceorextendthewarrantiesprovidedbymanufacturersthatareattributable
totheirproductsusedinassemblyoftheRV.ForadditionallimitationsonthisLimitedWarranty,pleaserefertothe
sectionentitled“Whatisnotcovered”below.Damon’sobligationtorepairorreplacedefectsinmaterialorworkmanship
isthesoleobligationofDamonunderitsLimitedWarranty.
LIMITATION AND DISCLAIMER OF IMPLIED WARRANTIES
IN THE EVENTANY IMPLIED WARRANTIESARISE UNDERAPPLICABLE STATE LAW, INCLUDING BUT NOT
LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
THOSE IMPLIED WARRANTIES ARE LIMITED IN DURATION AND SCOPE TO THE DURATION AND SCOPE OF
THELIMITEDWARRANTYPROVIDEDBYDAMON.
SOME STATES DO NOTALLOW LIMITATIONS ON HOW LONGAN IMPLIED WARRANTY WILL LAST, SO THE
ABOVELIMITATIONSMAYNOTAPPLYTOYOU.
WHAT IS NOT COVERED
ThisLimitedWarrantydoesnotapplytoandDamonwillnotberesponsibleforthefollowing:
1. Normalwearandusage
2. ItemsaddedorchangedaftertheRVleavesthepossessionofDamonoranydamagecausedbythese
additions or changes
3. DefectsdiscoveredduringoraftertheRVhasbeenusedforrentalorothercommercialpurposes(a
presumption that your RV has been used for commercial purposes arises if you have taken a business
relatedtaxdeductiononanyfederalorstatetaxreturn,ortheRVistitledorhasbeentitledtoasole
proprietorship,partnershiporcorporation)
4. Minorimperfections,includingpaintcracksorchips,whichdonotaffectthesuitabilityoftheRVforits
intended purpose of recreational camping
5. Damage,eventootherwisewarrantedcomponentsorparts,duetoaccident,misuse,whetherornot
foreseeable(includingfailuretomaintainandusetheRVinaccordancewiththeowner’smanual),abuse,
hail,earthquake,waterorood,condensation,windstorm,lightning,hurricane,andotheractsofnature,
collision,re,explosion,damagefromforeignobjectsstrikingtheRV,damagefromairorfuelcontamination
orcorrosionduetotheenvironment,roadsalt,chemicals,ortheft,vandalismorotherinterveningactsnot
attributable to Damon
10
6. Scratches,dents,chipsordefacingofanysurfaceorfabricofthisRVnotcausedbyDamonorwhich
constitute normal wear and tear
7. Wheelalignment,tirewear,ordamageduetotirefailureorbatteryfailure
8. Periodicmaintenance,includingbutnotlimitedtore-caulkingthebodyoftheRV,tighteningscrews,
lubricating,cleaningorpolishingtheRV,replacementorrepairofitemsasaresultofRVuse,wearor
exposure including corrosion and oxidation
9. Minoradjustmentssuchasadjustmentstotheinteriororexteriordoors,drawers,latchesetc.willbe
performedbythedealerfortherst90daysofwarrantycoverage.Thereafter,suchadjustmentsarethe
owners’responsibilityasnormalmaintenance.
10. Itemsthatarecosmeticinnatureorthatareworkingasdesignedbutyouareunhappywithbecauseofthe
design
11. DamageordefectsduetooverloadingtheRVoranyofitscomponents,orimproperloadbalancing.
12. Anymaterial,component,orpartoftheRVthatiswarrantedseparatelybyitsmanufacturer,includingbutnot
limitedtotires,batteries,microwave,generator,VCR,CDplayer,DVDplayer,radio,speakers,television,
hometheater,satellitesystem,dryer,washer,waterpump,converter,inverter,refrigerator,range,hot
waterheater,stove,propanedetector,carbonmonoxidedetector,smokedetector,furnace,roofair
conditioner,dashairconditioner,levelingjacksystem,andthechassisandotheritemssuppliedby
thechassismanufacturer.Thechassisincludes,butisnotlimitedto,anycomponentsofthechassisframe,
powertrain,brakesystems,aircleaningsystem,coolingsystem,portionsofthedashairsystem,
chassiselectricalsystem,gauges,exhaustsystems,shocks,struts,andsteeringsystem.
Thewrittenwarrantyprovidedbyanycomponentmanufacturerisadirectresponsibilityofthatmanufacturer;
pleaserefertothatmanufacturer’swarrantyforanypertinenttermsandconditions.Damon
makesnowarrantyastoanyofthecomponentsseparatelywarrantedbyanothermanufacturer.
DISCLAIMER OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
DAMON SHALL NOT BE LIABLE FOR AND HEREBY DISCLAIMS INCIDENTAL OR CONSEQUENTIAL DAMAGES
ARISING OUT OF OR RELATING TOTHE RV, INCLUDING BUT NOT LIMITEDTO LOST WAGES, LOST TIME,
COMMERCIALLOSS,LEGALEXPENSE,LOANPAYMENTS,TOWING,VEHICLERENTAL,FUELCOST,MILEAGE
COSTS,ANDTEMPORARYLIVINGEXPENSES.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES,SOTHEABOVELIMITATIONSMAYNOTAPPLYTOYOU.
OBTAINING WARRANTY ASSISTANCE
IntheeventasubstantialdefectinmaterialorworkmanshipcoveredbyDamon’sLimitedWarrantyisfoundtoexist,
Damon,atitsoption,willprovidefortherepairorreplacementofthedefectivematerialorworkmanshipatnochargeto
theRVowner,inaccordancewiththetermsofitsLimitedWarranty.Toobtainwarrantyservice,theRVownermustdo
allofthefollowing:
(a) complete and return to Damon the Owner Registration Form in the Owner’s Manual within ten (10)
days of purchase
(b) notifyinwritingDamonoroneofitsauthorized,independentdealersoftheclaimeddefectwithin
ten (10) days of the date that the claimed defect is or should have been discovered and
Chapter 1 - Warranty
11
(c) promptlyreturntheRVtoDamonoranauthorizeddealerforsuchrepairs.Allcostsincurredintransporting
theRVforwarrantyserviceshallbetheresponsibilityoftheRVowner.
Damon’s obligation to repair or replace defective materials or workmanship is the sole obligation of Damon under this
LimitedWarranty.DamonspecicallymakesnowarrantyastothefutureperformanceofthisRVoranyofitsmaterials,
components,orparts.
PleaseinspectyourRVatthetimeofdeliveryandmakesureyouacceptitasdeliveredtoyou.ThisRVhasbeensold
toanindependentdealer,andnotanagentofDamon,forresaleintheordinarycourseofthedealer’sbusinessonterms
andconditionsandequippedasthedealerandyoudetermine,andyouragreementissolelywiththedealer,notDamon.
Damondoesnotparticipateintheretailsalesagreement.
TheRVowner’sobligationtonotifyDamon or oneofitsauthorized,independent dealers ofaclaimeddefectdoes
notreplace,alter,ormodifytheobligations,ifany,placedontheRVownertocontactDamondirectlywhenpursuing
remediesunderapplicablestateorfederallaws.If,aftertwoattempts,anywarranteditemhasnotbeenaddressedbythe
authorizedDamondealer,itistheRVowner’sresponsibilitytocontactDamoninwritingsoDamoncanbecomedirectly
involvedinperformingtherepair.Damonmay,atitsoption,requirethatthevehiclebereturnedtoElkhart,Indianafor
repair.RefusaltoreturntheRVtoDamonforwarrantyrepairsshallvoidthewarrantywithrespecttothoseitems.
Damondoesnotcontroltheschedulingofserviceworkatitsauthorizeddealers.Delaysinschedulingorcompletion
ofworkmaybeunavoidable.IfyouneedassistanceinobtainingthebenetofthisLimitedWarranty,pleasecontact
Damonat574.264.2900.
RV OWNER MAINTENANCE AND USE OBLIGATIONS
ThisRVrequirespropercareandmaintenancebytheowner.Theaccessoriesandappliancesmustbeproperlyused.
Failure to provide proper care and maintenance or to observe the proper handling and use of accessories and appliances
mayresultindamagetotheRVoritscomponents.
It is the responsibility of the owner to take such preventative measures as are necessary to maintain the exterior caulking
andsealeroftheRV.Itisalsotheresponsibilityoftheownertousereasonable,prudentcaretopreventforeseeable
secondarydamagefromrainwater,plumbingleaks,condensationandthenaturalaccumulationofmoistureintheRV,
suchasadelaminatedoor;stainedupholstery,carpeting,ordrapes;moldformationandgrowth;furnituredamage,
etc.Moldandmildewarenaturalgrowthsgivencertainenvironmentalconditionsandarenotcoveredbythetermsand
conditionsofthisLimitedWarranty.
Damonwillnotrepairorreplaceitemsthataredamagedasaresultoflackofcare,preventionorimproperuse,norfor
damagetootherpartsoftheRVthatresultfromsuchlackofcare,preventionorimproperuse.
By design, recreation vehicles are not intended or equipped to meet the needs of a permanent or semi-permanent
home; therefore, any such use shall void Damon’s Limited Warranty.
LIMITATIONS PERIOD
Any action to enforce the terms of Damon’s Limited Warranty shall be commenced not more than one year after expiration
oftheapplicablewarrantyperiod.Anyperformanceofrepairsshallnotsuspendthisoneyearlimitationfromexpiring.
Anyperformanceofrepairsafterthewarrantycoverageperiodhasexpired,orperformanceofrepairsregardinganything
excludedfromcoverageunderthisLimitedWarranty,shallbeconsidered“goodwill”repairs,andwillnotaltertheterms
ofthisLimitedWarranty,orextendthewarrantycoverageperiodortheoneyearlimitationperiod.
Chapter 1 - Warranty
12
DamonCorporationparticipatesintheConsumerArbitrationProgramforRecreationVehicles(CAP-RV).Thisthird-
partydisputeresolutionprogramisavailable,atnochargetoyou,tosettleunresolvedwarrantydisputesforrecreation
vehicles.Thisdisputeresolutionprogramreviewseligibleproductandservicerelatedcomplaintsinvolvingwarranty
coveredcomponents.
Tondoutmoreabouttheprogram,ortorequestanapplication/brochure,pleasecalltheArbitrationAdministration
ofcetoll-free800.279.5343.
ForrecreationvehiclespurchasedintheStateofCalifornia:TheCAP-RVprogramoperatesasacertiedmechanism
underthereview oftheCaliforniaArbitrationCerticationProgram. Youmustutilizethearbitration program before
claimingrightsconferredby15USCsection2310(Magnuson-MossWarrantyAct)orCivilCodesection1793.22(b)
(Song-BeverlyWarrantyAct).Youarenotrequiredtousetheprogramifyouchoosetoseekredressbypursuingrights
andremediesnotcreatedbythoselaws.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS.
YOU MAY HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.
DAMON CORPORATION
CUSTOMER SERVICE DEPARTMENT
PO BOX 2888
ELKHART IN USA, 46515-2888
(574) 264-2900
Chapter 1 - Warranty
13
Chapter 1 - Warranty
Damon reserves the right to make changes in Vehicles built and/or sold by it at any
time without incurring any obligations to make the same or similar changes on Vehicles
previouslybuiltand/orsoldbyDamon.
As the proud owner of a Damon Motor Coach, you want to trust that your unit will
continuetoperformatitspeak.ToensurethisDamonhasprovidedyouthischecklist
oftheresponsibilitiesoftheDamonowner.Pleasemakesurethatthislistiscarefully
observedandadheredtoinordertomaintainyourLimitedWarranty.
Please refer to the Maintenance Schedule (page 81) to determine when your inspections
shouldtakeplace.
Checkbothhousebatteriesandchassisbatteryandtightenconnectionsifnecessary.
Cleantheterminalsifnecessary.Checktomakesurethatthebatterieshavetheproper
waterlevelsinthem,andllifnecessary.Checkthechargeandrechargeifnecessary.
Keepconnectionscleanandcoveredwithalightcoatofgrease.
Thereisacertaindangerinvolvedwhenworkingwithbatteries.Ifyouare
unfamiliarwiththesedangers,contactaDamondealer.
Justasinyourhome,itistheowner’sresponsibilitytoperiodicallycheckthebatteriesin
thesmokedetector,propanedetectorandcarbonmonoxidedetectorwhenapplicable.
We recommend that you change the batteries every six months to ensure proper working
order.
The owner is responsible for checking to ensure that the vehicle has as little
condensationinitaspossible.Thecondensationinamotorhomeismuchgreaterthan
in most houses because the insulated walls of the vehicle are much thinner than house
walls,andthesmallsizeandtightconstructionofthevehicleallowaquickbuildupof
highmoisturelevelsintheinsideair.
This can be reduced by always keeping the bathroom door closed and the window or
ventsopenwhenbathing,andforaperiodoftimewhenyouhavenishedbathingor
cooking,toallowfordissipationofallthemoisture.Useyourventhoodandfanwhen
cooking.Don’thangwetclothesinyourunittodry.Whenleftforprolongedperiodsof
time,condensationcancauseconsiderabledamagetoyourvehicle.
Mostexteriorpartsofyourmotorhomearemadeofberglass,whichisaverydurable
material, but not indestructible. Exposure to the elements can cause premature
deteriorationwithoutroutinemaintenance,especiallyinhotterclimates.Theeffectsmay
be;fading,yellowing,orchalking,howeverthesearesurfacecosmeticchanges,which
donotaffectthestrengthofyourunit.Simplemaintenancethroughcleaningbywashing
andwaxingwillensurelastingbeauty.
Thesamefadingmayoccurtocarpetingandupholstering.Besuretokeepyourshades
down in extremely sunny locations and maintain proper cleaning techniques for both
carpetandupholstery.
PRODUCTION
CHANGES
OWNER
RESPONSIBILITY
CHECKLIST
BATTERIES
BATTERY
REPLACEMENT
CONDENSATION
EXTERIOR/INTERIOR
14
Chapter 1 - Warranty
The front suspension and steering system of this vehicle was factory aligned using
highlyaccurateequipmentpriortodeliverytothedealership.Werecommendthatthe
alignment is checked after you have fully loaded the motorhome according to your
personalneeds.Ifnecessary,adjustalignmentfortheloadedmotorhome.Thereafter,
thealignmentshouldbeinspectedyearlytohelppreventuneventirewear.
Sanitize the fresh water system at least once per year or whenever the motorhome is
unusedforprolongedperiodsoftime(seepage38).Thiswillhelpkeepyourwatersystem
fresh and discourage the growth of bacteria that can contaminate the water supply.
Makesurethatthetanksareproperlytreatedwiththerightchemicalsfordisinfection.
Yourmotorhomeisbuilttowithstandacertainmaximumload.Checktheamountlisted
ontheFederalCerticationLabelinthedriver’sareaofyourmotorhometodetermine
safeload limits.NEVEROVERLOADTHEMOTORHOME.Referencepages17,22,
and23forproperloadingandweightdistribution.
Weatherproongsealantsareusedaroundthedoors,windows,vents,andjointsduring
construction of your motorhome. These sealants are subject to deterioration from
exposure,andmustbecheckedperiodicallytoassuretheweatherproofintegrityofyour
unit.Ifevidenceofcrackingorvoidsinthesealantsisapparent,haveyourdealerreseal
theseareas.Propersealantcoverageshouldbecheckedandresealedatleastonce
everysixmonths.PleaseseeChapter10-“CareandMaintenance”forinstructionson
properlysealingtheroofarea.Failureorneglectofpropersealantmaintenancecould
resultinleakage,andmayreduceorvoidyourwarrantyprotection.
It is important that the owner realize that Damon’s Limited Warranty covers warrantable
repairs that are performed by an authorized Damon dealer at their service center or
facilityonly.Ifyouareunabletobringyourunitinforrepairs,Damonisnotresponsible
forthecostoftheactualservicecallchargedtocomeouttoyourunit.
Ifyourslide-outsystembecomessqueakyormakesanynoiseswhileoperating,itis
permissible to apply a coat of lightweight oil to the drive shaft and roller areas located
belowthemainoor.Removeanyexcessoilsodirtanddebriscannotbuildup.
To maintain the integrity of the retractable step in your motorhome, you must
periodicallyinspectitforrustordamage,alsoseethatitislubricatedtofunctionsafely
andtoensureproperworkingorder.
Theownerisresponsibleformaintainingpropertirepressureinthevehicle’stires.Check
thetirespecicationsontheFederalCerticationLabellocatedinthedriver’sareafor
theproperpressure.Youwillensureoptimumdrivingstandardsbykeepingyourvehicle
maintained.
Neverforgettoremoveyourtravelbarsfromyourslide-outpriortoopening.Failureto
dosocouldresultinseveredamagetoyourselfand/oryourmotorhome,whichwillnot
becoveredundertheLimitedWarranty.
BATTERY
REPLACEMENT
POTABLE TANK
PROPER LOAD
BALANCE
SEALANTS
SERVICE CALLS
SLIDEOUT
LUBRICATION
STEP LUBRICATION
TIRE PRESSURE
TRAVEL BARS
15
Chapter 1 - Warranty
Likemostcars,yourmotorhome’swindshieldisnotcoveredundertheLimitedWarranty.
Itemssuchascracks,stonechipsandholesareregardedasnormalwearandtear,and
willnotbeconsideredasamanufacturingdefect.
Pleasemakesurethatyourvehicleisproperlywinterizedbeforelongperiodsofstorage.
Tondacompletelistingofthewinterizationprocedures,refertothismanual’ssection
called“WinterizationProcedures”(page75).Failuretoproperlywinterizeyourvehicle
may result in damage to your motorhome which would not be covered under the Limited
Warranty.
WINDSHIELDS
WINTERIZATION
16
Chapter 1 - Warranty
SUPPLIERS PROVIDING SEPARATE WARRANTIES
Pleasereadyourrecreationalvehiclewarrantycarefully.ItisveryimportanttoknowwhatDamonMotorCoachwarrants,and
whatiswarrantedbyothersuppliers’warranties.DamonMotorCoachdoesnotwarrantsomeitemswithinyourvehicle.Below
youwillndalistofmanufacturerswhocanhelpyouwiththesecomponents.Pleasecontactthemshouldaneedarise.
ACME / Dash Air Conditioning 800-552-2263
ASA / Audiovox / Backup Monitor & Bedroom Radio 800-688-3135
Atwood / Water Heater & Furnace & Entry Door 815-877-5700
Bob Gunn / Velvac / ADTH / Exterior Mirrors & Backup Monitor & Camera 574-262-2518
Bristol Laminating / Corian / Countertops 574-848-4461
Carrier Transport / Roof Air Conditioning 800-450-2211
Coachstep / Electric Step 800-451-9245
Dometic / Awning & Central Vacuum 574-294-2511
Fantastic Vent / Air Vent & Air Vent with Rain Sensor 800-521-0298
Flair International / Furniture 574-295-5688
Freightliner / Chassis 800-FTL-HELP(385-4357)
Flexsteel / Furniture 563-556-7730
Hehr / Windows 517-845-3061
Hoosier Wood / Freestanding Dinette / Buffet / Folding Chairs 574-534-4474
Lippert Components / Slideouts & Leveling Systems 574-537-8900
Magnedyne / Dash Radio 800-638-3600
Midwest Sales / Microwave 574-287-3385
Norco / Slideouts 574-262-3400
Norcold / Refrigerators 800-752-8654
Odyssey Group / TV’s 574-848-2277
Onan / Generator 800-888-6626
Putnam / Hitch 517-369-2165
Sealand / Toilet 800-321-9886
Shaw Industries / Carpet 574-264-9687
Shuro/WaterPump 800-762-8094
Thetford / Toilet (Michigan Residents 313-769-6000) 800-521-3032
Trico (Alta) / Wipers 888-421-5874
Ventline / Monitor Panel 574-848-4491
Westland Sales / Washer/Dryer 800-356-0766
Winegard / TV Antenna & Satellite Dish 319-753-0121
Thislistmaynotbeallinclusive.Ifyouhaveanyquestionsregardingothercomponents,callDamonCustomerServiceat
574-264-2900.Acompletelistingofallyourunit’sappliancesalongwiththeircorrespondingserialnumbersislocatedonthe
wallinsideyourwardrobe.Pleaserefertothislistifyouneedtocontactthemanufacturerregardingtheappliance.
17
A thorough working knowledge of your motorhome is important if you are going to get the
mostoutoftheconvenienceandsafetyitemsbuiltintoyourunit.Beasfamiliarwithitas
youarewithyourpersonalcarortruck.StudyallthebookletsincludedinyourOwner’s
InformationKit.Thesebookletscoverdetailsofoperationforthemajorappliancesand
equipmentbuilt intoyourmotorhomeforyourcomfort,convenience andsafety.Your
selling dealer should provide you with a complete walk through of your vehicle at the
timeofpurchase.Anyquestionsandconcernsshouldbeaddressedatthattime.
Thevehiclelicensinglawsvaryfromstate-to-state.Checkwithyourstatelicensebureau
ornearestbranchofcefortherequirementsofyourstate.Besuretorenewyourlicense
ifithasexpiredorwillexpireduringyourtrip.Yourmotorhomeisconsiderablylargerand
heavierthanyourcar,thereforecertainprecautionsshouldbeexercised.ACDLlicense
maynotberequiredtooperateyourmotorhome,butDamonMotorCoachrecommends
you attend a CDL class to better understand the motorhomes driving and handling
characteristics.DamonMotorCoachwantsyourdrivingexperiencetobepleasantand
enjoyable.
Talktoyourinsuranceagentabouttheappropriatecoverageforyourmotorhome.Always
carryyourpolicycard.
Follow a consistent schedule of inspection and maintenance for your motorhome.
Yourcontinuingsafetyandcomfortdependonit.Thismanualincludesrecommended
maintenance intervals and instructions.Adherence to these schedules will minimize
thepossibilityoffailureofanyimportantsystemorpartofyourmotorhome.Thetime
spent inspecting and maintaining your motorhome will provide you with many years
ofrecreationalpleasure.Improperinspectionsormaintenanceneglectmayinvalidate
yourLimitedWarranty.
Proper loading is one of the most important considerations when traveling in a
motorhome.Yourmotorhomeisbuilttowithstandacertainmaximumload.Checkthe
FederalCerticationLabellocatedinthedriver’sareatodeterminethesafeloadlimits.
For safety’s sake, NEVER OVERLOAD THE MOTORHOME. This chapter contains
informationaboutproperloadingandweighingofyourmotorhome.
Know how to control your motorhome on the highway. Be familiar with passing and
stoppingrequirements,andproblemsthatcandevelop.Knowhowtobrakeproperly,
howtobackupandhowtoturn.Practiceinasecludedplaceuntilyoubecomefamiliar
withthehandlingcharacteristicsandtechniquesofyourmotorhome.Don’toverlookthe
lawsofyourstatethatgoverndrivingamotorhome.YourstateMotorVehicleDepartment
ofcecanprovideyouwiththeapplicablevehiclecodesthatspelloutyourrightsand
responsibilitiesasamotorhomeowner.
Wheneveryoudepart,beitfromyourhome,restarea,orcampsite.Youshouldperform
thesepre-travelchecks:
READ THE BOOK
Chapter 2 - Planning and Preparation
LICENSES
INSURANCE
INSPECT AND
MAINTAIN
LOADING
AND WEIGHT
DISTRIBUTION
CONTROL OF THE
MOTORHOME
PRE-TRAVEL
CHECK
18
Shouldbeinspectedbeforeeachtripforunevenwear,roaddamage,foreignobjects,
peeling or bulging, and correct tire pressure. Heat generated by surface friction will
increase the tire’s air pressure, therefore do not bleed air out of a hot tire. Check
tirepressure after the vehiclehasbeen parked for atleastonehour. Inatetiresto
recommendedpressureasindicatedontheFederalCerticationLabellocatedabove
theDriversarea.(Seemaintenancescheduleonpage81.)
Propertireinationisextremelyimportant.
Whenpurchasinganewtire,becertainitisthesamesizeandhasthe
sameplyratingandloadrangeastheoriginaltire.DONOTmixradialply
withbiasorbias-beltedtires.
MustbetightenedtothespecicationsintheChassisManufacturer’sOwner’sManual.
Shouldbeclean,wiperbladesinspected,andwindshieldwasherreservoirlled.
Shouldbetested,includingbrakelights,warningashers,clearancelights,taillights,
turnsignalsandheadlights.Cleanalllenscovers.
Should be adjusted so the driver can see to the rear on both the right and left side of
theunit.
(120 Volt shoreline) must be unplugged from the external source and properly stored for
transit,alsomakingsurethecordhatchissecured.
Hosesmustbedisconnected,properlydrainedandstored,andthecapsandhatches
secured.Fillthefreshwatertankasrequiredpriortostoringhoses.
Shouldbeemptiedfromtheholdingtanksbeforetraveling.Terminationvalvesmustbe
closedandlocked.Thesewerhosemustberemovedfromtheterminationvalveoutlet
andstored.Terminationcapmustbesecurelyfastenedtotheterminationoutlet.
Mustbereturnedtoitstravelposition.Payspecialattentiontothiseverytimeyoumove
yourunit.Severedamagemayresultifnotretractedduringtransit.
Levelsatthemonitorpanelshould bechecked,andgas lineconnectionsshouldbe
checkedforleaks.
Some states prohibit vehicles equipped with propane tanks from using
tunnels.Afewotherstatesprohibittravelingwiththeservicevalve
openandthepilotlightslit.Checktheregulationofthestatesthrough
whichyouintendtotravel.
Shouldbeclosedandsecured.Looseitemsshouldbesecuredorstoredaway.
Be sure all loose items are secured or properly stored while the vehicle is
inmotion. Possibleoverlookeditemsmayincludecannedgoods,
smallappliances(oncountertop),cookingpans(onrange),orfreestanding
furniture.Theseitemscouldbecomedangerousprojectilesduringasudden
stop.
TIRES
WHEEL LUGS
WINDSHIELD
LIGHTS
REARVIEW MIRROR
POWER CORD
WATER FILL
SEWAGE
ENTRY STEP
PROPANE TANK
DOORS AND
DRAWERS
Chapter 2 - Planning and Preparation
19
Forstorageandequipmentshouldbeclosedandlocked,alsomakingsurethatloose
itemsaresecuredorstoredfortransit.
Door should be secured with the travel latch, and the items inside made ready for
transit.
Shouldbeclosedandsecuredoradjustedasdesired.
Ifthemotorhomewasproperlyandcarefullypreparedforstorage,takingitoutofstorage
willnotbedifcult.ThefollowingchecklistassumesthatyoustoredyourRVwithcare.
Ifyoudidn’t,andextensivefreezedamageorotherseriousdeteriorationhasoccurred,
consultyourdealeroranauthorizedservicecenterforadvice.
ThoroughlyinspecttheoutsideofyourRV.Lookforanimal’snestsinwheelwells,
inengine,aircleaner,orinotheroutofthewayplaces.Cleanallapplianceexhaust
vents,ceilingventsandairconditioningcovers.
Changingthewiperbladesonyourmotorhomeissimilartoyourcar.Removethe
screw,takeofftheoldblade,andreplacewithasimilarstyle and length blade.
Lubricatingpivotpointswiththinlubricatingoilisalsorecommended.
Checkthatallfurnace,waterheaterandrefrigeratoropeningsarefreeofdebris,
insectnests,webs,etc.
Open all doors and compartments. Check for animal or insect intrusion, water
damage,orotherdeterioration.
Checkchargelevelinbatteries.Rellwithdistilledwaterandrechargeifnecessary.
Reinstallbatteriesifnecessary.Besurecableendsandterminalsarecleanandfree
ofcorrosion.TurntheBatteryDisconnectSwitchoffifapplicable.
Checktirepressure.Inatetothespeciedcoldpressure.
Removecoveringsfromwindowsifnecessary.
Openventsandwindowsforventilation.
Drain, ush and sanitize the fresh water system. (See Chapter 6 - “Plumbing
Systems”)Inspectdrainlinesforleaks.Replaceifnecessary.Donottrytorepair,
asthisisusuallyineffective.
Installanewwaterlter(ifyourunitisequippedwiththis).
Operateallfaucetsandxturesinthefreshwatersystem.Checkforleaksatall
jointsandttings.Repairifnecessary.
Check12Voltcircuitbreakersandinspectallfuses.
Operateall12Voltlightsandaccessories.
Installnewbatteriesinbatteryoperateddevices.
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COMPARTMENT
DOORS
REFRIGERATOR
DOOR
WINDOWS AND
VENTS OPENING
CHECKLIST
Chapter 2 - Planning and Preparation
20
Test propane, smoke and carbon monoxide detectors. Replace the batteries if
necessary.
Checkthemonitorpaneloperation.
Open and operate all vents and vent fans. Remove any outside coverings if
applicable.
Inspect120Voltelectricalsystemwhichincludespowercord,converter,alloutlets
and exposed wiring. If defects are found, consult your servicing dealer or an
authorizedservicecenter.
Operate120Voltappliancesandairconditioner(s).Besuretouncoverair
conditionershroud(s).
Inspect the propane system and check for leaks. If propane tank shows signs
ofrustorcorrosion,haveitinspectedbyaqualiedpropanetechnician.Rellif
necessary.
Operateeachpropaneappliance.Observeallburner/pilotamesforpropercolor
andsize.
Ifnecessary,havepropaneregulator adjustedforproperpressurebyaqualied
technician.
Check sealants around all roof and body seams and windows. Reseal if
necessary.
Lubricateallexteriorlocks,hinges,andlatches.
Washandwaxexterior.Inspectbodyforscratchesorotherdamage.Touchupor
repairasnecessary.Flushundersideofthemotorhomethoroughly.
Checkallthechassisuidlevelsincludingengineoil,coolant,powersteeringuid,
brakeuid,transmission,rearaxleoilandwasheruid.Topoffifnecessary.
Check all exterior lights; clearance, brake, turn, and reverse should be fully
functional.
Yourmotorhomeshouldbereadyforanewtravelingseason.Yourdealercancheck
yourpreparationandcorrectanydefectsormakeanynecessaryadjustments.
Theseitemsaretheabsoluteminimumrequirementsnecessaryforpre-travel.
Amotorhomechassis(springs,wheels,tires,axles,andframe)isdesignedtocarrya
certainmaximumload.Thisloadincludeseverything;theweightoftheemptymotorhome
itself,occupants,yourbelongings,fuel,freshwater,wastewaterandanythingelsethat
maybeinorattachedtothemotorhome.
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WEIGHTS
Chapter 2 - Planning and Preparation
Table of contents
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