Jayco Kiwi travel trailer 2003 User manual

This manual has been provided by Jayco, Inc. for the sole purpose of

providing instructions concerning the operation and maintenance of this vehicle

and its components. Nothing in this manual creates any warranty, either expressed

or implied. The only warranty offered by Jayco, Inc. is as set forth in the limited

warranty applicable to this vehicle.

The owner’s failure to provide required service and/or maintenance could

result in the loss of warranty. The owner should review Jayco’s limited warranty

and the limited warranties of all other manufacturers offering them that are

applicable to this vehicle.

Instructions are included in the manual for operating various components

which are optional on some vehicles. In addition, the owner should refer to

individual manufacturer’s operating instructions contained in the owner’s packet.

1IWARNING: Review the compatibility of your tow vehicle with

the trailer you will be towing. You should not exceed the gross

vehicle weight rating of the trailer (GVWR). Know your loaded hitch

weight and select a hitch that is adequate for that weight. You, as the

owner, are responsible for the safey and compatibility of your tow

vehicle and trailer selections. Consult your hitch and tow vehicle

manufacturers with any questions before you tow your trailer. You are

responsible for the maintenance of your tow vehicle and trailer. Do not

exceed the tow or cargo capacity of your tow vehicle, and remember that

the GCVWR relates to towing capacity and does not necessarily indicate

braking capacity. Do not overload your trailer with additions, cargo, or

tank fluids to exceed the GVWR of the trailer. Do not load your trailer

so that it is unbalanced from front to rear or from side to side. You must

clearly understand how your particular tow vehicle capacities are

calculated. Make sure your tow vehicle is mechanically sound for your

intended usage and pay particular attention to suspension components,

tires and tire pressure. We recommend that you use sway control devices

and weight distributing hitches with all Jayco towable products. Many

states have lower speed limit requirements for tow vehicle/trailer

combinations. Obey all traffic laws and use your seatbelts at all times.

We recommend that you do not exceed 55 MPH when towing a trailer.

There are private RV driving schools and some RV clubs offer driving

seminars as part of their club activities. Recreation vehicle publications

and the Internet can be a source of information regarding RV driver

education as well as many other topics to help you learn to safely use

your recreation vehicle.

1WARNING: Read all instructions in manual before

using your camper.

Where Tradition and

Innovation Meet...

Model Year 2003

Owner’s Manual

Kiwi Too

Travel Trailer

Kiwi

Travel Trailer

Go to Table of Contents

TableofContents

IntroductionToRVOwnership............................................................................1

Welcome ........................................................................................................ 1

Safety Considerations ................................................................................... 2

Reporting Safety Defects .......................................................................2

Safety inUsing LPGas ........................................................................... 2

ElectricalSystemSafety.......................................................................... 3

Safety When Emergency Stopping ........................................................ 3

Additional Safety Considerations .......................................................... 3

Insurance ....................................................................................................... 4

ExtendedUse .................................................................................................4

Cold Weather Use .........................................................................................4

Condensation ................................................................................................ 5

ObtainingService ................................................................................................6

Warranty Registration ................................................................................... 6

Service Procedures ........................................................................................ 8

Basic Service Procedures ....................................................................... 8

Dealer ..................................................................................................... 9

Factory ...................................................................................................9

Parts........................................................................................................ 9

Owner’sResponsibility .......................................................................... 9

UseofYourTravelTrailer .................................................................................10

Equipment .................................................................................................... 10

TowVehicle .......................................................................................... 10

Hitches ................................................................................................. 11

HitchHeight ......................................................................................... 12

Hookup................................................................................................. 12

The Safety Chain .................................................................................. 13

Towing ................................................................................................. 14

Traveling...................................................................................................... 15

Weights and Cargo Capacity ............................................................... 15

LoadingCargo ...................................................................................... 17

Weighing Instructions................................................................................. 18

Tires............................................................................................................. 18

Inflation ................................................................................................ 18

Wheel Lugs .......................................................................................... 19

Brakes .......................................................................................................... 20

Electric .................................................................................................. 20

BreakawaySwitch................................................................................. 21

Hydraulic(OptionforKiwi17A&18FOnly) ....................................... 21

BackingYourTravelTrailer .................................................................. 21

BreakawayProtection ........................................................................... 22

SettingUpYourKiwi/KiwiTooTravelTrailer ............................................. 22

BedSetup (Front and Rear)(For Kiwi Models Only) ........................... 23

iii

SlideoutRoom Operation (slideout models Only) ....................................... 24

Manual ................................................................................................. 24

ExtendingRoom ............................................................................ 24

RetractingRoom ............................................................................ 24

Electric .................................................................................................. 25

ExtendingRoom ............................................................................ 25

RetractingRoom ............................................................................ 25

Getting Connected................................................................................ 25

TV Antenna ................................................................................................. 26

Raising Antenna to Operating Position................................................ 26

To Test System .................................................................................... 26

Lowering Antenna to Travel Position .................................................. 26

Maintenance......................................................................................... 26

FireExtinguisher .......................................................................................... 27

Inspection and Maintenance................................................................ 27

Closing the Beds (Kiwi Models Only) ......................................................... 28

City Water Connection......................................................................... 29

GravityFillTank ................................................................................... 29

Fills ....................................................................................................... 29

TheSystems .......................................................................................................29

PlumbingSystem ......................................................................................... 29

12-VoltDemandPump .......................................................................... 30

Sanitizing and Filling the Potable Water System .................................. 30

Faucets ................................................................................................. 30

Bath and Shower .................................................................................. 31

OutsideShower (Option) ...................................................................... 31

Operation....................................................................................... 31

Drainage ............................................................................................... 31

WinterizingYourTravelTrailer ................................................................... 32

WaterPurificationSystem(Option) ............................................................. 33

Toreplace thefilter:....................................................................... 33

Sanitation System ........................................................................................ 34

Toilets................................................................................................... 34

Maintenance......................................................................................... 34

Using Toilet System ............................................................................. 34

Vents .................................................................................................... 35

Holding Tanks ...................................................................................... 35

TheLPGasSystem ...................................................................................... 36

LPGasContainer .................................................................................. 37

ServicingandFillingLPGasContainers ............................................... 37

OPDOverfillProtection ........................................................................ 38

Main Supply Hose................................................................................ 39

Regulator .............................................................................................. 40

Automatic Changeover Regulator ........................................................ 40

Operation .............................................................................................. 41

CheckingForLeaks .............................................................................. 41

LPGasConsumption ............................................................................ 42

LPDetector .................................................................................................. 42

Operation .............................................................................................. 43

Testing ................................................................................................. 43

Alarm .................................................................................................... 43

Procedures to Take During an Alarm ............................................ 43

AlarmMute ................................................................................... 43

MalfunctioningAlarm .......................................................................... 44

LowPowerOperation ........................................................................... 44

ElectricalSystem .......................................................................................... 45

General.................................................................................................. 45

Changes, Modifications and Additions ............................................... 45

120-VoltACSystem.............................................................................. 45

PowerCord .................................................................................... 45

CircuitBreakersand Box............................................................... 46

G.F.C.I. ........................................................................................... 46

Consumptionof120-VoltPower.................................................... 47

12-VoltDCSystem................................................................................ 47

Converter....................................................................................... 47

AuxiliaryBattery(DealerInstalledOption) ................................... 48

BatteryIsolator(ForTowVehicle) ................................................ 49

ExteriorLights ............................................................................... 49

PorchLight.................................................................................... 49

Fuse and Bulb Chart...................................................................... 50

Brakes ................................................................................................... 50

Appliances ..........................................................................................................51

General ......................................................................................................... 51

Furnace ........................................................................................................ 51

ForYour SafetyReadBeforeOperating ............................................... 52

Operating Instructions ......................................................................... 52

To Turn Off Gas to Appliance .............................................................. 53

Ducting and Return Air ........................................................................ 53

Stove............................................................................................................ 53

Drop-in Cooktops ................................................................................. 53

Range and Oven Operation (Option) ........................................................... 55

Water Heater................................................................................................ 57

PilotOperation ...................................................................................... 57

ElectricIgnitionOperation.................................................................... 58

PilotRe-igniteOperation ...................................................................... 59

ElectricOperation ................................................................................. 59

Flushing Instructions ........................................................................... 60

Refrigerator .................................................................................................. 61

Safety Instructions ............................................................................... 61

OperatingtheRefrigeratorControls–N300(Kiwi17A) ....................... 62

Ignition – Propane Gas Operation ........................................................ 62

Start Up – AC Operation ...................................................................... 63

Shut Down............................................................................................ 63

OperatingtheRefrigeratorControls–N500 ......................................... 63

Ignition – Propane Gas Operation ........................................................ 64

Start Up – AC Operation ...................................................................... 64

Start Up – DC Operation....................................................................... 64

Shut Down............................................................................................ 64

OperatingtheRefrigeratorControls–N611 ......................................... 65

Automatic mode operation: ........................................................... 65

Gas Mode Operation ..................................................................... 66

Ignition of propane gas in either auto or gas mode:...................... 66

AirConditioner ............................................................................................ 66

Monitor Panel .............................................................................................. 67

TwoWayFamilyRadio ............................................................................... 67

Use ....................................................................................................... 68

How to Operate your Radio .................................................................. 68

ToReceive:.................................................................................... 68

ToTransmit: .................................................................................. 68

Battery Installation ............................................................................... 68

Battery Saver Mode.............................................................................. 68

CareofBodyComponents ..................................................................................69

ExteriorCare ................................................................................................. 69

TPORoof .............................................................................................. 69

FiberglassSidewalls ............................................................................. 69

ABSPlastics ......................................................................................... 70

Frame .................................................................................................... 70

Doors,Extrusions, Windows,Vents&Corner Trim ............................. 70

InteriorCare ................................................................................................. 71

Furniture ............................................................................................... 71

Paneling ................................................................................................ 71

Floor ..................................................................................................... 71

Bathroom Tubs and Lavatory Sinks ..................................................... 71

Hardware,SinkandShowerFixtures .................................................... 71

Countertops.......................................................................................... 72

FabricComponents(KiwiOnly) .................................................................. 72

Definitions ............................................................................................ 72

Interior........................................................................................... 72

Exterior .......................................................................................... 72

FabricCare(KiwiOnly)................................................................................ 73

Cushions/Bed Mats.............................................................................. 73

NapSak™ .............................................................................................. 73

Tents .................................................................................................... 73

Exterior .......................................................................................... 74

Interior........................................................................................... 74

Condensation ....................................................................................... 75

ScreenRoom ................................................................................................ 75

Fiberglass Screening ............................................................................ 75

Options ...............................................................................................................76

SpareTireCarrier ......................................................................................... 76

Kiwi ...................................................................................................... 76

KiwiToo ............................................................................................... 76

BBQGrill(Option) ........................................................................................ 77

Microwave Oven / Convection Oven .......................................................... 78

Maintenance/Storage .........................................................................................79

Toilet Maintenance – Aqua Magic® 4 ........................................................ 79

TV Antenna ................................................................................................. 79

E-ZLubeAxle .............................................................................................. 80

LubricationProcedures: ................................................................ 80

Slideout........................................................................................................ 81

LPGasBottles ............................................................................................. 81

StoringYourTravelTrailer .......................................................................... 81

Mechanical Maintenance Chart................................................................... 82

Inspection Points for Sealing....................................................................... 87

KiwiTooTravelTrailer......................................................................... 87

KiwiTravelTrailer ................................................................................ 88

Maintenance Checklist ................................................................................ 89

Warranties .........................................................................................................93

TowableTransferableLimitedWarranty ..................................................... 93

LimitedWarrantyTransferApplication ....................................................... 95

CHAPTER 1

INTRODUCTION TO RV OWNERSHIP

WELCOME

Thank you for purchasing your Jayco Recreation Vehicle and welcome to the world of

recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique

world of camping and leisure in a grand style. Your Jayco RV has been designed and

engineered to offer you many comforts of home that will make your camping

experience as enjoyable as possible. Jayco recreation vehicles are designed, con-

structed and intended to be used as temporary living quarters for recreational,

camping and travel uses, all as defined in the bylaws of the Recreation Vehicle

Industry Association. Our recreation vehicles are not intended for the hauling of

cargo.

This owner’s manual was prepared to assist you in understanding the proper use and

operation of various containment systems, servicing and maintenance of component

parts, and explanation of your warranty protection. If you are a newcomer to RV travel,

you will especially appreciate the suggestions and “shop talk” information to be found

throughout this manual to help you obtain the most pleasure from the use of your vehicle.

The information in this manual reflects the most current available to us at the time of

publication. If you find the components in your recreation vehicle vary significantly from

what is described in this manual, please disregard that section and follow the instructions

provided by that particular component manufacturer. You should carefully read and

understand this owner’s manual which is a supplement to various other instructions

supplied by the manufacturers of separately warranted products. These manuals are

included in your camper materials – if you did not receive any or all of the literature for

the components, contact your dealer or Jayco customer service for assistance.

Keep this owner’s manual in your recreation vehicle for handy reference. Get to know

your new vehicle and how it operates. You should carefully read and understand these

instructions and information supplied by manufacturers of separately warranted products,

since they contain important operating, safety, and maintenance instructions. If you have

questions that are not adequately answered by this manual or other booklets, consult your

dealer. If they cannot satisfactorily answer your questions, they will call our staff or refer

you to us for help.

Every effort has been made to provide you with a safe, dependable product. Your vehicle

complies with applicable requirements of Federal Motor Vehicle Safety Standards, State

Regulations, Canadian Standards Associations (CSA) where applicable, and complies

with requirements of ANSI Standard A119.2, the nationally recognized “Standard For

Recreation Vehicles – Installation of Plumbing, Heating and Electrical Systems.” The

Recreation Vehicle Industry Association (RVIA) and Canadian Standards Association

(CSA) periodically inspect our production line and assist us in maintaining strict compli-

ance with installation and safety standards for those systems. Your follow-up with

periodic safety inspections and a program of preventive maintenance is important

for the continuation of safe and trouble-free operation.

Camping is a great way to relax and enjoy the outdoors with your friends and family.

Please remember to tread lightly on our beautiful land and leave only your footprints so

that others may enjoy nature as much as you did.

The Jayco Family

Jayco, Inc.

Never allow gas containers to be filled above the liquid capacity indicated on the

container. If a container is overfilled, liquid gas may flow through the regulator causing

it to freeze and/or introduce a dangerous excessive gas pressure into the lines. In

addition, an overfilled container placed in hot sunlight may expel excess gas through the

relief valve and be susceptible to ignition by any nearby open flame.

1WARNING: WE STRONGLY RECOMMEND THAT YOU HAVE A

PROFESSIONAL TEST YOUR LP SYSTEM FOR LEAKS AT LEAST

ONE TIME EACH YEAR AS PART OF NORMAL MAINTENANCE.

Electrical System Safety

Circuit breakers and fuses are installed to protect electrical circuits from overloading. Do

not make unauthorized changes to circuitry or add on fixed appliances yourself. If you

wish to make changes, consult your dealer and he will assist you in obtaining a safe

installation.

An approved power supply cord has been supplied with the vehicle. Always use this cord

for hookup to the 120-volt source. Note that the cord has a three pin plug, which provides

proper grounding through the third (round) pin. Grounding is your personal protection

from electrical shock.

1WARNING: DO NOT USE AN ADAPTER, CHEATER, OR EX-

TENSION CORD THAT WILL BREAK THE CONTINUITY OF

THE GROUNDING CIRCUIT CONNECTED TO THE THIRD PIN. NEVER

REMOVE THE GROUNDING PIN TO CONNECT A NON-GROUNDED,

TWO-PRONG RECEPTACLE. ANY DEVIATION FROM THIS WILL

POENETIALLY CAUSE A FIRE FROM OVERHEATING.

Safety When Emergency Stopping

Pull off the roadway as far as possible for emergency situations and turn on the vehicular

hazard warning flashers. If necessary, display your road flags and/or reflective triangular

highway warning devices.

1WARNING: Always carry road flags and/or reflective triangular high

way warning devices to be displayed when necessary.

Additional Safety Considerations

1WARNING: For traveling safety, it is extremely important to read and

understand the towing, hitching and loading cargo information pro-

vided in Chapter 3. If you do not understand the information provided, please

consult your dealer or Jayco owner representative.

• Sanitize the fresh water supply system periodically (see sanitizing instructions).

• Prevent water connection fittings from coming in contact with the ground or drain hose

to reduce the chance of contamination.

• Enlist the services of a qualified RV technician to repair and maintain the gas or elec-

trical appliances.

SAFETY CONSIDERATIONS

The terms NOTE, CAUTION and WARNING have specific meanings in this manual.

A NOTE provides additional information to make a step or procedure easier or clearer.

Disregarding a NOTE could cause inconvenience, but would not be likely to cause

damage or personal injury.

A CAUTION emphasizes areas where equipment damage could result. Disregarding a

CAUTION could cause permanent mechanical damage. However, personal injury is

unlikely.

A WARNING emphasizes areas where personal injury or even death could result from

failure to follow instructions properly. Mechanical damage may also occur.

Reporting Safety Defects

If you believe that your vehicle has a defect which could cause a crash, injury or death,

you should immediately inform the National Highway Traffic Safety Administration

(NHTSA) in addition to notifying Jayco, Inc.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a

safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

However, NHTSA cannot become involved in individual problems between you, your

dealer or Jayco, Inc.

NHTSA Customer Relations Dept.

U.S. Department of Transportation Jayco Incorporated

Washington, D.C. 20590 P.O. Box 460, Middlebury, IN 46540

Phone: 1-800-424-9393 Phone: 1-877-825-4782 or 1-574-825-0608

Washington, D.C. Area: 368-0123 Business Hours: 8:00-5:00 Mon.–Fri. E.S.T.

You can also obtain other information about motor vehicle safety from the NHTSA

Hotline.

Safety in Using LP Gas

You should check for leaks at the connections on the LP gas system soon after purchase

and initial filling of LP tanks, and continued periodic checks of the system are recom-

mended. Your vehicle was manufactured to provide you with full access to all gas line

connections. Leaks can be found with a soapy water solution, which does not contain

ammonia or chlorine,applied to the outside of the gas piping connections: the soap will

bubble at the leak. DO NOT USE FLAME OR LIGHTED MATCHES TO TEST

FOR LEAKS. Tightening of connections will usually close leaks. If not, ask an

authorized dealer’s service department to make the necessary tests and repairs.

ALTHOUGH THE MANUFACTURER AND DEALER HAVE PERFORMED TESTS

FOR LEAKAGE, THIS CHECK IS RECOMMENDED DUE TO THE VIBRATION

ENCOUNTERED DURING TRAVEL.

LP gas is heavier than air, therefore leaking gas tends to flow to low places and will

sometimes pocket in low areas, such as the floor of your trailer. LP gas can usually be

detected by an identifiable odor similar to onions or garlic. Never light a match or allow

any open flame in the presence of leaking gas.

It is very important to have the LP gas turned off during refueling of tow vehicles. Some

states prohibit traveling with LP container(s) open, especially in underground tunnels.

CONDENSATION

Condensation is a natural phenomenon. The amount of condensation will vary with the

climate conditions, particularly the relative humidity. Condensation occurs because there

is water vapor present in the air, which each of us adds by breathing, bathing and

cooking. The water vapor collects where there is available air space, and when the

temperature reaches the ‘dew point’ the water vapor in the air condenses and changes to

liquid form. Most people have experienced a similar phenomenon when moisture forms

on kitchen windows and bathroom mirrors during cool weather.

Proper ventilation and, if needed, the use of a dehumidifier will assist in controlling the

condensation. Many RV and marine dealers carry small dehumidifiers especially sized for

recreation use. Condensation causes dampness, mildew, staining and if allowed to

continue at high levels, damage to the tent (Kiwi only), paneling and wood structures.

• Always have a serviceable fire extinguisher placed in an easily accessible location.

• Ensure that tires are in good condition and properly inflated. Proper inflation should be

monitored closely. Neglecting to do so could result in overheating of a tire, which could

result in a blowout.

• Check and tighten wheel lugs after the first 25 miles (40 kilometers) when new. Check

periodically thereafter. Refer to the manufacturer’s recommendations.

• Check the brakes in a safe area - not while traveling a busy highway.

• Always block the trailer wheels solidly before unhitching from the tow vehicle.

• Never move your unit while people are inside.

• Before leaving a camp area with a trailer in tow:

√Insure that the safety pin or locking lever is seated.

√The breakaway wire is attached to the tow vehicle.

√The jack is raised so that it cannot touch the ground.

√The dolly wheel is removed.

√The 120-volt electrical cord properly stored.

√The safety chains are connected

√All interior lights are off.

• Observe the warning labels attached to your vehicle concerning LP gas, water, electric-

ity and loading.

• Observe the maintenance chart in Chapter 7 related to your respective unit.

INSURANCE

As with your automobile, it is important that you protect yourself and others with

insurance coverages for personal liability, theft, collision, property damage, etc. Your

dealer will assist you in obtaining appropriate insurance for your protection or you may

check with the company which provides your automobile insurance.

EXTENDED USE

This unit has been built for enjoyment in a recreational manner. It is not intended to be

used as full-time living quarters.

1CAUTION: Continuous living in your travel trailer could cause accelerated

wear and damage to components.

COLD WEATHER USE

• Proper care should be taken with the fresh water and draining systems to avoid freez-

ing problems. Consult your local dealer or RV supply house for additional material.

• Adequate gas and electrical supply is needed along with protection from possible freeze-

ups on the gas regulator.

• During cold weather usage, ventilation or the addition of a dehumidifier may be required

to reduce condensation. Reference “Condensation.”

CHAPTER 2

OBTAINING SERVICE

WARRANTY REGISTRATION

SAMPLE

Dealer

Your authorized Jayco dealer has inspected and serviced your new Jayco RV and is

authorized to service and maintain your travel trailer as needed. All warranty repairs are

to be performed by the selling dealer unless Jayco gives prior approval.

Some RV dealers may be authorized service centers for certain manufacturers of products

warranted separately. Check with your dealer before contacting others to reduce delays. If

your Jayco dealer is not an authorized service center for the product in question, they can

assist you in obtaining authorized service.

Factory

A factory service department is operated at our Middlebury, Indiana, manufacturing

facility. If your Jayco RV needs repairs and your dealer recommends that the factory

make the necessary repairs, it may be returned to our plant upon following these

procedures:

A. You or your dealer must make an appointment prior to returning it to the factory

service department.

B. All transportation costs are the responsibility of the owner. You may need to arrange

for alternative accommodations for some types of repairs. Please be prepared

accordingly.

Parts

Parts are available at most Jayco dealerships or your dealer can order parts for you as

needed. All retail parts inquiries should be routed through your dealer. If you are

unable to find a dealer in your local area, contact our Customer Service Department at 1-

877-825-4782 or 1-574-825-0608. We will assist you in providing parts through an

authorized dealer.

Owner’s Responsibility

As a new owner of a Jayco recreation vehicle, you are responsible for regular and

proper maintenance. This will help you prevent conditions arising from neglect that

are not covered by your Jayco Limited Warranty.

Maintenance service should be performed in accordance with this owner’s manual and

any other applicable manuals.

As the owner, it is your responsibility and obligation to return the RV to an authorized

dealer for repairs and service. Reference your Limited Warranty for additional informa-

tion. Because the authorized dealer where you purchased your RV is responsible for its

servicing before delivery and has an interest in your continued satisfaction, we recom-

mend that inspection, warranty and maintenance services be performed by the dealership.

SERVICE PROCEDURES

Basic Service Procedures

We are interested in your satisfaction. Only by having your complete confidence and

satisfaction with our product and its service can we assure our continued success as

manufacturers of recreation vehicles. We have found that continuing a pleasant and

effective relationship through our dealers is equally as important as maintaining the

technical excellence of our product. Your authorized dealer will cordially assist you in

providing service maintenance, selection of options and instructions concerning the

operation of your vehicle.

If you have a problem service, please follow these instructions in sequence.

1. Contact your selling dealer’s service department for an appointment. Describe

to the best of your knowledge the nature of the problem.

2. Contact the owner or General Manager of the dealership if the initial attempt fails

with the service department.

3. If further assistance is needed contact:

Customer Relations Dept.

Jayco Incorporated

P.O. Box 460

Middlebury, IN 46540

Phone: 1-877-825-4782 or 1-574-825-0608

Business Hours: Monday – Friday 8:00 – 5:00 EST

Give all the above information, as requested, along with the serial number of the unit in

question and we will make every attempt to help you resolve your repair needs. It is

important that you contact your selling dealer before calling Jayco. In most cases,

the dealer can provide the service you require.

If you are traveling and are unable to locate an authorized Jayco dealer, or an authorized

dealer for the component needing service, please call our customer service office at

1-877-825-4782 or 1-574-825-0608 or contact your selling dealer for assistance.

NOTE: Service at a non-authorized Jayco dealer should have prior authorization.

You will be asked to return any mechanical parts replaced before reimburse-

ment consideration is made. Unauthorized or improper repairs may void the

warranty on that component.

Please keep your owner’s manual, your copy of your warranty registration form and

any other related papers in your RV.

Please bear in mind that most problems arise from misunderstandings concerning war-

ranty coverage and service. In most instances, you will be referred to the dealer level and

your repair needs will be resolved at the dealer’s facilities.

CALIFORNIA LEMON LAW NOTICE: If you have determined that your

vehicle has non-conformities under the California Lemon Law, you must

provide written notice of the claimed defects directly to Jayco, Middlebury,

Indiana at the address for warranty service, and permit Jayco to perform a

final repair attempt.

devices and weight distributing hitches should be used with all Jayco towable products,

with the guidance of a trained hitch installer. Towing a trailer is not the same as driving

a passenger car or a single vehicle. Many states have lower speed limit requirements for

tow vehicle/trailer combinations. Obey all traffic laws and use your seat belts at all times.

Do not exceed 55 M.P.H. when towing a trailer. Consult an expert for specific driver

education when towing a trailer. RV driving schools and some RV clubs may offer

helpful driving seminars as part of their club activities.

Begin your camping experiences by using a tow vehicle that will adequately transport

your travel trailer to and from your destinations. You must use the Gross Vehicle Weight

Rating (GVWR) factor as a measuring tool to match the capability of your selected tow

vehicle. Ford, Chrysler-Daimler and Chevrolet provide trailer towing guides for their

products, as do most auto and truck manufacturers. Ask your local automotive dealer for

a copy or contact the factory’s customer assistance for information. Most tow vehicles

have towing packages available as an option and these should be given serious consider-

ation. The condition of the suspension system in your tow vehicle is also important and

will affect your trailer’s handling. Become familiar with and understand how to properly

distribute loads in your trailer and tow vehicle and never overload either unit. Make sure

your tow vehicle is in good mechanical condition and maintenance is up to date. When

you tow a RV, you must drive differently than you do when driving a single vehicle.

Practice hooking up, driving, backing up and braking in a safe environment (with

vehicles fully loaded as if for normal travel if possible) or seek out professional

instruction. Obey all posted speed limits.

1WARNING: Be prepared to drive slower and if you must pass, do so

with the utmost care, particularly in strong winds. When being passed

by or when passing semitrailers or large buses, be prepared for displaced air,

as it can be severe enough to cause trailer sway. Understand how trailer

brakes, tow vehicle brakes, acceleration can affect your control of the trailer

when you experience trailer sway as well as proper hitches and sway controls.

There are many excellent publications about traveling with a RV. We strongly recom-

mend you make use of available resources at your local library, the Internet or bookstore.

Hitches

After choosing your tow vehicle, it is very important to install a hitch system with weight

distributing bars to accommodate your travel trailer. This selection and installation

should be performed by a professional hitch service which may or may not be your

selling dealer. Sway control(s) may be needed based on size and weight of travel trailer,

as well as your tow vehicle.

A Class IV weight distribution hitch package is suggested. The rating of the hitch

package should be equal to or greater than the trailer’s GVWR and the hitch weight. The

very equipment that sometimes gives autos, trucks and sport utility vehicles a softer ride

can accentuate swaying when pulling a travel trailer. Conversely, suspension that is too

stiff will increase vibration, bounce and accelerate wear of your tow vehicle and travel

trailer. It is important that your travel trailer be level when hitched to your tow vehicle.

Educate yourself to protect you, your family and other motorists.

1WARNING: We recommend the use of an sway control device for

all tow vehicle/trailer combinations.

CHAPTER 3

USE OF YOUR TRAVEL TRAILER

In this chapter you will find helpful information to assist you in preparing, traveling and

using your travel trailer.

EQUIPMENT

Tow Vehicle

1WARNING: BEFORE USING YOUR TRAVEL TRAILER ON THE

ROADWAYS. Review the compatibility of your tow vehicle with the

trailer you will be towing. You should not exceed the gross vehicle weight

rating of the trailer (GVWR). Know your loaded hitch weight and select a

hitch that is adequate for that weight. You, as the owner, are responsible for

the safety and compatibility of your tow vehicle and trailer selections. Consult

your hitch and tow vehicle manufacturers with any questions before you tow

your trailer. You are responsible for the maintenance of your tow vehicle and

trailer. Do not exceed the tow or cargo capacity of your TOW vehicle, and

remember that the GCVWR relates to towing capacity and does not necessar-

ily indicate braking capacity. Do not overload your trailer with additions,

cargo, or tank fluids to exceed the GVWR of the trailer. Do not load your

trailer so that it is unbalanced from front to rear or from side to side. You

must clearly understand how your particular tow vehicle capacities are calcu-

lated. Make sure your tow vehicle is mechanically sound for your intended

usage and pay particular attention to suspension components, tires and tire

pressure. We recommend that you use sway control devices and weight

distributing hitches with all Jayco towable products. Many states have lower

speed limit requirements for tow vehicle/trailer combinations. Obey all traffic

laws and use your seat belts at all times. We recommend that you do not

exceed 55 M.P.H. when towing a trailer. Consult an expert for specific driver

education when towing a trailer. There are private RV driving schools and

some RV clubs offer driving seminars as part of their club activities. Recre-

ation vehicle publications and the Internet can be a source of information

regarding RV driver education as well as many other topics to help you learn

to safely use your recreation vehicle.

Consult experts on hitch and tow vehicles before you tow your trailer. Jayco does not

recommend or endorse particular tow vehicles or hitch assemblies. Review the compat-

ibility of your tow vehicle with the trailer you will be towing. As a minimum requirement,

the gross vehicle weight rating (GVWR) of your trailer must not exceed your tow

vehicle’s rated towing capacity. Know your loaded hitch weight and select a hitch that is

adequate for that weight. You, as the owner, are responsible for the safety and compat-

ibility of your tow vehicle and trailer selections. You are responsible for the maintenance

and proper connection of your tow vehicle, hitch assembly, and trailer. Do not exceed the

towing or cargo capacity of your tow vehicle and do not exceed the GVWR of the trailer.

You must clearly understand how your particular tow vehicle capacities are calculated.

Make sure your tow vehicle is mechanically sound for your intended usage and pay

particular attention to suspension components, tires, and tire pressure. Sway control

12. The following items should be inspected prior to your journey:

• All lights must be in working order.

• The stabilizer jacks must be in the retracted position.

• The entrance steps must be in the retracted position.

• The refrigerator door should be closed and locked.

• All loose items must be secured.

• The brakes must be tested for operation prior to entering the roadway.

• The tire pressure must be checked and maintained per the tire pressure stamped on

the tire sidewall.

The Safety Chain

There are different safety chain requirements determined by the various state laws. Your

vehicle is equipped with chains to meet SAE standard requirements for maximum gross

trailer weight. Always have the safety chains attached when towing. Install them as

shown below so they do not restrict sharp turns, but tight enough so they do not drag on

the ground. (Fig. 3-1) Figure 3-1

1. Inspect chains to determine if they are

properly attached to trailer frame. 2. Criss-cross left chain and attach to right

mounting slot in tow vehicle hitch.

3. Repeat step 2 with right chain. Slack

for each length should be the same but

not more than necessary to permit the

vehicle to turn at their minimum radius.

4. Properly mounted safety chains.

Note that the jack is fully raised

and dolly wheel removed.

1CAUTIONS:

• Using an oversized or undersized hitch can cause damage to the frame of your

travel trailer.

• Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle. The

final hitch ball height after the travel trailer is completely hooked up is a factor to

be considered. To avoid overloading your RV axles and minimize possible han-

dling difficulties, your RV should tow level when hooked to your tow vehicle.

• Do not overload your tow vehicle.

Hitch Height

To determine the hitch height for your model, make sure that the

travel trailer is level. Measure from inside the hitch coupler to

the ground. Record this number in the box at the side for future

reference. If you have additional questions, consult with your

Independent Jayco Dealer.

Jayco, Inc. cannot be responsible for the suspension system of

any tow vehicle. There are a variety of suspension systems available on tow vehicles

today which will affect the ball height, stability and levelness of the RV when hooked up

to the vehicle. Make certain your dealer is aware of the type of tow vehicle that will be

used so a compatible hookup can be achieved.

Hookup

Hooking up a travel trailer is not difficult and will become easier with practice. The

following procedure will help you until you become more experienced.

1. Blockthe wheels.

2. Turn the jack crank to raise the trailer tongue above the hitch ball.

3. Open the coupler latch.

4. Back the tow vehicle into the proper position.

5. Turn the jack crank to lower the coupler onto the hitch ball.

6. Close the coupler latch after it is completely seated.

7. Install the weight distributing bars (equalizers) as per recommendations from the

hitch supplier, when required.

8. Remove the dolly wheel and retract the tongue jack to its maximum height.

9. Attach the breakaway cable to the tow vehicle.

10. Attach the safety chains as shown in Figure 3-1.

11. Plug in the 12-volt electrical connector from the tow vehicle to the trailer.

This unit

hitch height

is:

TRAVELING

Weights and Cargo Capacity

For safety reasons, it is very important to provide RV owners with the most accurate

weight information available. The “Federal Certification” label (Fig. 3-2), located on

the roadside front corner of the travel trailer is shown here. Several weight terms an

owner needs to understand when operating a towable recreation vehicle are defined

on the “Trailer Weight Information” label (Fig. 3-3), which will be found on the

back of a cabinet door in the kitchen base cupboard. An important term in addition

to the label information is the GAWR (Gross Axle Weight Rating). The GAWR is

the maximum weight rating that components of each axle are designed to support

(i.e. tires, brakes, springs, axle). Make sure that you review and understand the

weight terms and information.

The weight provided in the Jayco literature for your travel trailer is based on

standard equipment on that particular model and is “dry” (i.e. no liquids of cargo).

Remember that any options or personal cargo added must be subtracted from the

available cargo capacity. Never exceed the gross vehicle weight rating of your

travel trailer.

1WARNING: Do not add accessories or components that are not

safe and appropriate for this product. Jayco, Inc. DOES NOT

provide warranty coverage for equipment installed by dealer or owner

for such modifications or additions. Any such modifications effect weight

specifications, AND CAN ADVERSELY AFFECT HANDLING AND

STABILITY OF THE UNIT, AS WELL AS ACCELERATE WEAR TO

OTHER COMPONENTS.

Fig. 3-2

1WARNING: Your recreation vehicle’s load capacity is designated

by weight, not by volume, so you cannot necessarily use all avail-

able space when loading the vehicle. Do not exceed your gross vehicle

weight capacity and ensure you are loading the unit as evenly as you can

for the best possible handling. Ensure heavy items are secured so they do

not shift during travel.

Towing

While towing your Jayco travel trailer you need to be aware of the extra weight behind

your vehicle. The following list contains some pointers to remember while traveling.

• With the travel trailer attached, you will have slower acceleration and need more dis-

tance to stop.

• Ensure that you have enough area at corners when turning, as wider turns are necessary.

Utilize your turn signals for your own safety.

• When passing or changing lanes, take into consideration the overall length of your travel

trailer and allow ample distance and time. DO NOT SPEED AND BE PREPARED FOR

DISPLACED AIR WHEN PASSING OR BEING PASSED BY LARGE TRUCKS.

• Use your rearview mirrors frequently to observe your trailer and traffic conditions.

•When being passed by a large truck or bus, be prepared for displaced air as it may cause

the trailer to sway slightly. Steer straight and use your trailer brakes, if necessary, to slow

slightly or control sway on the trailer.

• Upon climbing steep, long grades and again descending, use lower gears even before it

seems necessary. Use your brakes smoothly and evenly.

•Decrease your speed for safety! Most states require vehicles pulling trailers to main-

tain slower speeds, usually the same as truck traffic. DO NOT EXCEED 55 M.P.H.

• Drive slowly during wet and icy conditions to ensure better control of your vehicle.

• Check all exterior lights before each trip.

• Obey traffic laws, allow extra time for stopping and decrease speed when visibility is

limited or roads are wet.

• Have a safe and wonderful trip!

If towing a trailer is new for you, please take time to practice towing, parking and

backing skills prior to traveling. Your dealer can answer many of your questions, but

nothing replaces practice. We recommend that you find a large and quiet parking lot to

practice your skills.

Loading Cargo

Packing camping gear in your travel trailer requires serious consideration. All cargo

should be distributed evenly with the heaviest items stored in the lower cabinets. Heavy

items must be secured to prevent weight shifts while traveling. Additional weight should

be added to either side of the trailer, or behind or in front of the axle in an even manner

so the balance and hitch weight of the trailer are maintained. Heavier items should always

be packed over or in front of the axles.

1CAUTION: DO NOT overload your travel trailer. Do not exceed the GVWR

of your Jayco travel trailer.

When loading is completed, it is strongly suggested that you drive to a large scale and

have your travel trailer weighed. If you are over loaded, it is advisable that you remove

some of your cargo or liquids.

1WARNING: The rear square tubular bumper on the frame of your

travel trailer is not designed to carry over 100 pounds (45 kilograms).

Never add items such as bike racks, generators, motorcycle racks, heavy tool

boxes, etc. to the this bumper. Installation of items exceeding 100 pounds (45

kilograms) will cause metal fatigue, weld stress and damage your bumper.

1WARNING: DO NOT tow a trailer behind your travel trailer. Your

trailer frame and bumper are NOT designed to tow another trailer. If

your unit is equipped with a frame mounted bike rack receiver, this receiver

must never be used for towing anything behind the travel trailer. Towing a

trailer behind your Jayco trailer or overloading the rear may result in damage

to your trailer or to the added items, or cause towing difficulties, resulting in

property damage or personal injury.

1CAUTION: Damage from add-on equipment or improper loading is not

covered by your Jayco Limited Warranty.

1WARNING: We recommend that you DO NOT travel with waste in

your holding tanks. The weight of holding tank contents is not calcu-

lated into the cargo carrying capacity of the unit and the extra weight will

greatly diminish the cargo weight available to you, possibly causing you to

exceed the gross vehicle weight rating of the unit. This can damage suspension

components, such as springs, tires and axles. If your model has the holding

tanks located behind the axles, the weight of a full tank will reduce the hitch

weight. Sway and other handling difficulties can be the result of the hitch

weight being too light. If you are dry camping and cannot immediately empty

the tanks, use caution when towing and maintain lower speeds for better

control of the trailer until you reach a dumping station. Towing your trailer

with one or more full or nearly full tanks, together with cargo you have added,

may exceed the GVWR of your trailer, causing towing difficulties and result-

ing in property damage or personal injury.

TRAILER WEIGHT INFORMATION

VIN or SERIAL NUMBER _____________________________________

MODEL ____________________________________________________

GVWR (Gross Vehicle Weight Rating) is the maximum permissible weight of

this trailer when separated from the tow vehicle.

UVW(UnloadedVehicleWeight)isthetotalweight of this trailer as manufactured

at the factory when separated from the tow vehicle. If applicable, it includes

full generator fuel, engine oil, and coolants.

CCC(Cargo Carrying Capacity) is equal to GVWR minus each of the following:

UVW, full fresh (potable) water weight (including the water heater), full LP-gas

weight.

GCWR (Gross Combination Weight Rating) means the value specified by the

trailer manufacturer as the maximum allowable weight of this trailer with its

towed trailer or towed vehicle.

**The GCWR of this trailer is: ∅

CARGO CARRYING CAPACITY(CCC) COMPUTATION

Pounds / Kilograms (kg.)

GVWR

Minus UVW

Minus fresh water weight of __gallons @ 8.33 Lbs./gal.

Minus LP-gas weight of ____ gallons @ 4.24 Lbs./gal.

CCC for this trailer*

*Dealer installed equipment will reduce the CCC.

**Thistrailer is not recommended or intended tobe used to tow any other vehicle

or trailer.

CONSULT OWNER MANUAL(S) FOR SPECIFICWEIGHING IN-

STRUCTIONSAND TOWING GUIDELINES.

Fig. 3-3

NOTE: Tires are warranted by the manufacturer of their respective brand, and are to be

serviced and warranted by a service center. They are not to be returned to the dealer or

manufacturer of your RV trailer.

MAX. LOAD

UNIT SIZE LOAD RANGE PER TIRE

Kiwi 21C ST175/80R13 B 1100

Kiwi 17A, 23B, 23D, 25E ST185/80R13 C 1480

Kiwi Too 22U, 22V ST185/80R13 C 1480

Kiwi Too 29R, 26S, 30T, 25W ST205/75R14 C 1760

Wheel Lugs

1WARNING: Wheel lug nuts must be applied and maintained at the

proper toque levels to prevent loose wheels, broken studs, and possible

separation of the wheel(s) from your trailer. The lug nuts on the wheels of

your Jayco trailer must be maintained according to the torque values listed in

the chart contained in this section. Over torquing wheels is as dangerous as

under torquing.

1WARNING: The motion involved in being towed, especially during

the break-in period, can cause wheel lug nuts to loosen. Wheel lug nuts

should be torqued before the first road use and after each wheel removal or

installation. Check and re-torque after the first 10, 25 and 50 miles (16, 40

and 80 kilometers). Thereafter, check and maintian the torque as defined in

this section.

After your first trip, check the wheel lugs periodically for safety. The wheel lugs should

then be checked after winter storage, before starting a trip or following extensive braking.

All lug nuts are 13/16”. Be sure to use only lug nuts mateched to the cone angle of your

wheel (usually 60° or 90°). The proper procedure and sequence for attaching the wheels

and torquing lug nuts is as follows:

1. Start all nuts by hand to avoid cross threading.

2. Tighten the nuts in the sequence shown in Fig. 3-4.

3. The tightening of the lug nuts should be done in stages, with all nuts tightened

equally at each stage.

4. Wheel lug nuts should be torqued before the first road use and after each wheel

removal. Check and re-torque after the first 10, 25 and 50 miles (16, 40 and 80

kilometers). Thereafter, check and maintain the torque as defined in the next

section.

WEIGHING INSTRUCTIONS

To properly weigh your recreation vehicle, it should first be weighed, including the

tongue weight, while detached from the tow vehicle. This actual overall weight must be

less than or equal to the GVWR for safe operation. If the overall weight is greater than

the GVWR, some contents must be removed until maximum GVWR limitations are

achieved. Once the actual overall weight is determined and the recreation vehicle is

within GVWR limits, the following weights should be determined:

1. The weight of complete recreation vehicle, while attached, but excluding the tow

vehicle. This will result in the actual weight which is exerted on all of the recreation

vehicle tires. This weight may be subtracted from the overall recreation vehicle

weight (above) to determine actual “tongue” weight.

2. With the recreation vehicle still attached to the tow vehicle, each wheel position

should then be weighed separately to be sure each tire is not overloaded.

TO DETERMINE THE WHEEL POSITION WEIGHT:

• Pull the recreation vehicle onto the scale so that only one tire is on the scale.

Record the weight. Your trailer must remain as level as possible on the scale

(even though an axle or side is not physically on the scale). Obviously, to obtain

the side-to-side weights, there must be enough space on either side of the scale to

accommodate the recreation vehicle being partially off the scale.

• To calculate the opposite side of the vehicle wheel position weight, subtract the

first side’s weight from the weight determined in step #1.

If there is a difference in the weights on one side of the vehicle as compared to weights

on the other side, components (tires, wheels, brakes, springs, etc.) on the heavier side

could be overloaded, even though the total axle load is within the GVWR. It is important

to redistribute the load to avoid component failure, as well as to improve the handling

characteristics of the vehicle.

TIRES

All Jayco towable travel trailers are equipped with name brand tires, designed and built

for recreation vehicles. Tires are radial in design, having two steel cords and two

polyester cords, offering excellent strength and mileage in various types of weather.

The air pressure should be maintained at its recommended pressure. Always check the

tires when they are cold, such as before traveling at the beginning of the day. It is normal

for air pressure to increase when traveling as tires will heat up. DO NOT release air

pressure as tires become hot. If you do, the tires will then be underinflated when they

cool down.

1WARNING: It is recommended that the tire pressure be checked at

the beginning of each journey to obtain the maximum life of the tires.

Underinflated tires may overheat and fail or detach from the rims.

Inflation

Always follow inflation guidelines printed on sidewall of tire. For tire removal and

raising travel trailer, see Chapter 7, Maintenance.

Following the sequence as illustrated, tighten each lug nut in

stages as shown on the wheel torque requirement chart.

Fig. 3-4

Breakaway Switch

The breakaway switch is one of the most important parts of your trailer electric brake

system. The very instant a breakaway occurs, the pull pin which is linked to the tow

vehicle, is pulled from the switch. The two contacts automatically close to complete the

electrical circuit and apply the trailer brakes. This system will apply the brakes of the

trailer if it would break away from the tow vehicle. A 12-volt battery is required to power

the breakaway switch.

1WARNING: NEVER use the breakaway switch and trailer brake

system as a parking brake. Usage in this way would place undo strain

on the battery and converter, potentially causing damage to the wiring,

connectors, brakes and breakaway switch.

Breakaway Switch Schematics

Hydraulic (Option for Kiwi 17A & 18F Only)

Your travel trailer may be equipped with hy-

draulic surge brakes. These brakes operate

automatically as the tow vehicle’s brakes are

applied. When the tow vehicle operator begins

to decrease speed and apply the brakes, the

weight of the moving travel trailer pushes for-

ward and the coupler moves downward. This

pressure moves the plunger, which in turn

pushes the piston and rubber cup inside the

master cylinder. Brake fluid presses inside of

the wheel cylinder and activates the brake shoes

against the drum.

Backing Your Travel Trailer

As designed, the weight of a travel trailer pushing forward will activate the surge brake

system. When backing a camper up a hill, the weight of the camper may activate the

brakes, making it difficult to continue to reverse.

1. Prior to backing up a slope or through soft ground, pull the travel trailer forward

slightly to assure that the actuator socket is in the forward position.

2. Move the lever (Fig. 3-5) knob on the side of the actuator downward from the

“towing position” along the curved slot in the actuator frame to the “backup

position.” The slot has a notch at the bottom of its travel. Push the lever down to

engage the locking notch.

Wheel Torque Requirements

Wheel Size 1st Stage 2nd Stage 3rd Stage

13-inch 20-25 35-40 50-75

14-inch 20-25 50-60 90-120

Digital or dial torque wrenches are the best to assure the proper amount of torque is being

applied. Further assistance may be obtained by contacting your Independent Jayco

dealer.

BRAKES

A controller should be installed below the dashboard of your tow vehicle to work in

conjunction with the travel trailer brakes. Two types of controllers are available. The

“hydraulic” controller operates through a steel line attached to the master cylinder of the

tow vehicle’s brake system. The “electronic” controller, operates using electrical current.

Reference the operating instructions provided with the controller for adjustment and

operation procedures. Practice coordinating the trailer brakes with the tow vehicle brakes

before towing your vehicle at higher speeds or significant distances. Employing the trailer

brakes before the tow vehicle brakes will reduce swaying.

Electric

Electric brakes on your recreation vehicle are designed to work in conjunction with the

hydraulic brakes on your tow vehicle. This means that in order to have the best brake

performance on both systems, the trailer and tow vehicle must perform and operate

together. Any attempt to use either brake system alone will cause accelerated wear and

damage.

The battery in the tow vehicle is the primary power source that operates the brakes in

your travel trailer. Keep your battery and charging system in working operation to ensure

available energy when required.

From the battery, power is sent to the controller to provide the correct amount of current

to brake the travel trailer. Use the tow vehicle’s brake pedal control for general operation

on combined use of both brake systems. The controller’s manual control is to be used

only in special situations such as indicated in the instructions supplied with control. In

the open position, the manual control breaks the electrical current preventing brake

engagement. When in the closed position, electrical current will flow to the brake

assemblies.

Wiring to operate your brakes must be sized in both vehicles, suggesting a minimum of

14 gauge. Your camper has 14 gauge wire from front end to brakes.

Brake assemblies are wired in parallel, never in a series. Being parallel, there will be

equal voltage and amperage at each brake assembly for equal braking capability and/or

performance.

WHEN YOUR TRAVEL TRAILER IS NEW IT IS IMPOSSIBLE TO ADJUST

YOUR BRAKE SHOES PRECISELY. IT TAKES APPROXIMATELY 1,000

MILES AND/OR 50 MEDIUM TO HEAVY STOPS TO “BURNISH” FIT OR

SEAT THE SHOES TO THE DRUM. AFTER THIS INITIAL BREAK-IN, YOU

CAN NOW ADJUST YOUR SHOES ACCURATELY FOR BEST PERFORMANCE

AND INCREASED DURABILITY.

Fig. 3-5

Bed Setup (Front and Rear) (For Kiwi Models Only)

IMPORTANT:

We recommend that well in advance of any trip, you set up your Kiwi travel trailer

and using a garden hose, thoroughly soak the tent with a light spray of water. After

the tent dries, repeat the soaking process three additional times. This process seasons

the canvas and seams. DO NOT spray directly on the canvas with a high pressure

hose. If you do not follow this procedure, you may experience some water seepage

during the first few exposures to rain. Let the tent dry thoroughly before storing it to

prevent mildew and odors. If you note any water seepage or leaks after seasoning

your tent, let the tent dry, then spray water repellant on the INSIDE of the seams

where seepage occurs. One or two applications of water repellant may be necessary

to stop all water seepage in seams where the thread enters the fabric. NOTE:

Touching the tent canvas when it is wet can cause leakage. If leakage persists, please

contact your dealer for assistance.

NOTE: For storing purposes, the Kiwi travel trailer front bed is equipped with

canvas straps to hold the bed mats. Prior to setting up the bed(s), the canvas

straps should be unhooked by using the clips at the top edge. (The JA

model also has one strap on the rear bed.)

1. Locate the bed brace supports found in the roadside front compartment. Insert one

end of the bed brace supports into the bracket (Fig. 3-7) located on the frame in

front and on the bumper in the rear.

2. Unscrew the knobs (Fig. 3-8) that hold the bed board in place to release the bed

board. This process can be performed by one person, but works better with two.

3. Slowly lower the bed board into position and insert the other end of the bed brace

support into the bracket (Fig. 3-9) located on the bed board.

1CAUTION: The bed board must be supported at all times. If the bed board

falls, damage will occur to the unit.

4. Pull the tent out and over the edges of the bed

board. (Fig. 3-10) Snap the end of the tent into

place. Before snapping the sides, make sure the

bed bow is pulled up to a vertical position. Snap

the sides of the tent.

3. The travel trailer will now back up. This lever knob will slide into the correct

position when pulling forward.

NOTE: It is extremely important to keep the master cylinder full at all times. An

empty cylinder invites moisture.

Breakaway Protection

The hydraulic brake system is equipped with a breakaway cable or chain. When towing,

this cable or chain must be attached loosely to a frame member of the tow vehicle,

leaving enough clearance so that the travel trailer can turn freely without actuating the

breakaway device.

If the trailer separates from the tow vehicle, the breakaway cable will actuate the master

cylinder, locking the brakes. This will stop the travel trailer in the shortest possible

distance.

1CAUTION: Breakaway protection must be fully released during the vehicle

operation. Check this before towing. Do not use the breakaway protection as

a parking brake.

SETTING UP YOUR KIWI/KIWI TOO TRAVEL

TRAILER

We recommend that you select a level or nearly level place for camping. There are two

reasons to be level. First, your travel trailer is designed to operate in a level position for

both the water drainage system and especially your refrigerator. Second, it is more

comfortable to live on the level. If a level site is not available, use short 2" x 6" blocks of

wood to raise the wheels on the side of the trailer which is setting lower.

Before unhooking the travel trailer from tow vehicle, always mount the dolly wheel to the

tongue jack and block the trailer wheels to keep the trailer from moving.

1. Release the weight distributing bars (if used).

2. Release the safety latch on the coupler.

3. Raise the coupler on the A-frame by turning the

tongue jack until the ball is free.

4. Disconnect seven (7) way wire connector, safety

chains, and breakaway cable.

5. Move the tow vehicle away as desired.

6. Lower the tongue jack until the travel trailer is level.

7. Lower the stabilizer jacks (Fig. 3-6) by placing the

crank onto the jack shaft and turning it clockwise to lower it until the frame of the

travel trailer begins to rise slightly. Equalize all four jacks for best support. You may

need to adjust each jack two or three times. For convenience when you are not

parked on cement, you may wish to place a wood or hard plastic block under the

jack.

1CAUTION: DO NOT USE THE STABILIZER JACKS TO LEVEL THE

UNIT. It is important to remember that stabilizer jacks are to be used only

for support while occupying and moving around in your travel trailer. They are not

designed to bear the weight of the travel trailer.

Fig. 3-6

Fig. 3-7 Fig. 3-8 Fig. 3-9

Fig. 3-10

Electric

EXTENDING ROOM

1. The batteries must be fully charged and connected. The travel trailer should be

hooked up to 120-volt AC power if possible.

2. The travel trailer must be level and the stabilizer jacks in the down position.

1CAUTION: Additional support jacks are not needed

under the slideout. Damage can occur to your slideout room from improper

use of support jacks.

3. Remove the “travel bars” (Fig. 3-13) from behind the top

facia board located above slideout room.

4. Locate the slideout room control switch. (Fig. 3-15)

5. To move the room out, press the “OUT” button on the switch

(Fig. 3-15) and hold it until the motor stops. Release the

button. Travel time – approximately twenty-five seconds.

RETRACTING ROOM

1. Remove all objects left between the slideout and cabinetry.

2. Press the “IN” button to bring the room in and hold it until

the motor stops.

3. Release the button.

4. Install “travel bars” (Fig. 3-13) in proper locations as indicated on the wall.

1CAUTION: IMPORTANT! Never store slideout without the travel bars

installed. This helps seal the slideout in the closed position.

Getting Connected

Upon completing the setup of your travel trailer, you are now ready to make attachments

to various facilities as listed but not limited to:

1. Fresh water supply.

2. Waste water hose connection(s).

3. 120-volt power cord electrical hookup.

4. Turn on the LP gas tanks and light pilot lights for any appliances. Remember there

may be air in your LP propane lines. Be sure to bleed them before planned usage.

5. Open any windows and roof vents as desired for ventilation.

You may have additional accessories and options, such as an awning on door side, which

need to be opened. Separate instructions are provided by the manufacturer of these

component.

1CAUTION: When preparing to depart or move, reverse the procedure

above. Remember, open roof vents, windows, TV antennas left in up position

are subject to wind damage in transit.

See the process to follow before departing from your campsite under the hitching

procedures listed earlier in this chapter.

5. Enter the unit and push the bed mats out

onto the bed board. Position the large

mat out to the furthest edge of the bed

board. Slide the small mat toward you

lining up the velcro pieces to hold it in

place. (Fig. 3-12)

6. Place the straight end of the bed bow

support pole onto the bed

bow brace connector (on

the bed bow). (Fig. 3-11)

Push the bed bow outward

and upward while pressing

the second button from the curved end of the bed bow support pole.

Slip the pole into the bracket mounted on the roof just past the first

button. Release the button.

7. Remove the canvas straps and store them under the front edge of the small bed mat.

SLIDEOUT ROOM OPERATION (SLIDEOUT MODELS ONLY)

Manual

EXTENDING ROOM

1. Release the travel lock (Fig. 3-13) behind the cen-

ter door of the overhead cabinets located above the

sofa.

2. Lift the sofa skirt. Install the crank handle on the

hex head screw as indicated (Fig. 3-14) and crank

the system out, turning the handle in a clockwise

direction until the room is extended.

3. Remove the handle and store it for use later.

RETRACTING ROOM

1. Lift sofa skirt.

2. Install the crank handle and turn it in a counter-clockwise direction to retract the

slideout.

3. Lock top travel lock.

Fig. 3-11

Fig. 3-13

Fig. 3-14

Fig. 3-15

Fig. 3-12

FIRE EXTINGUISHER

A fire extinguisher is installed in each vehicle and is located near the entrance door in

the travel trailer. Be familiar with its location and operating instructions as printed on the

extinguisher. It’s too late to become familiar with an extinguisher when an emergency is

at hand.

The fire extinguisher is a dry chemical, nonrefillable extinguisher. Do not test this

extinguisher by partially discharging. Doing so will cause loss of pressure making the

extinguisher unusable. The extinguisher must be discarded and replaced by a new one if

any use has occurred.

Inspection and Maintenance

To insure that your fire extinguisher will be ready when needed:

• Read and follow all instructions on the label and in the owner’s manual.

• Inspect the extinguisher AT LEAST once a month - more frequently if exposed to

weather or possible tampering.

• Check the pressure by pressing in the white indicator button. If the button does not

spring back, the extinguisher will not work properly and must be discarded.

• Be sure the yellow lock pin is firmly in place.

• Keep the extinguisher clean. Check for dents, scratches, corrosion or any other dam-

age.

• Check the discharge nozzle. Make sure it is clean and free of obstructions.

1CAUTION: Under certain fire and heat conditions, the dry chemical powder

in this extinguisher (and similar units) will cause damage or prove extremely

difficult to remove from oven surfaces, including self-cleaning models. Do not use

self-cleaning feature to remove ABC Powder.

1CAUTION: Avoid inhaling the dry chemical agent. The agent contained in

this extinguisher is not toxic, but may cause skin irritation. In case of

contact, flush affected area with clean, cool water. If irritation persists, contact a

physician immediately. Chemical name of agent is printed on extinguisher label.

TV ANTENNA

Raising Antenna to Operating Position

Turn the elevating crank clockwise in the UP direction about thirteen turns or until some

resistance to turning is noted. (Fig. 3-16)

On Amplified models, 12-Volt DC power is required. Turn the power supply ON to use

either the front or rear TV outlet. (Fig. 3-17) Neither outlet will work unless the power

supply switch is on. Turning the power supply on sends 12-volt DC through the cable to

the antenna. The voltage energizes the transistors on the amplifier in the antenna head.

The TV signal comes back down the cable to the outlets.

After the antenna is in the full UP position, pull down on the round knob with both hands

until it disengages from the ceiling plate. Rotate the knob for best picture. (Fig. 3-18)

1WARNING: DO NOT connect high current devices such as hair dry

ers to this receptacle. Maximum current rating of this receptacle is 7.5

amps at 12-volt DC.

To Test System

1. Make sure the TV set is working properly.

2. Switch the power supply ON and OFF to see if there is a difference in the picture

quality while watching TV. If there is NO difference, refer to manufacturer’s manual

for further testing procedures.

1CAUTION: The power supply should be turned OFF when connecting/

disconnecting the cables to the power supply and antenna, but should be

turned ON when testing for voltage.

Lowering Antenna to Travel

Position

Rotate the antenna until the pointer on the

directional handle aligns with the pointer on

the ceiling plate. Turn the elevating crank

counterclockwise in the DOWN direction

about thirteen turns or until resistance is

noted. The antenna is now locked in the travel position. (Fig. 3-16)

CAUTION: When lowering the antenna, never lower it into any position

except the TRAVEL POSITION. Failure to lower antenna into the TRAVEL

POSITION before traveling may damage the antenna and is not covered by warranty.

Maintenance

See “TV Antenna Maintenance” in Chapter 8.

Fig. 3-16 Fig. 3-17 Fig. 3-18

Fig. 3-19

CHAPTER 4

THE SYSTEMS

PLUMBING SYSTEM

Included in your Jayco recreation vehicle is a complete fresh water system. Fresh water

may be obtained through two sources: city water connection or gravity fill tank. Each

component is explained along with its operation.

City Water Connection

Water may be received into the system through a direct hookup referred to as the city

water connection (Fig. 4-2). After hooking up the water hose to the travel trailer, open the

valve supply line. Enter the travel trailer and open the faucets to bleed air from lines.

Water will fill the water heater first before supplying the lines and faucets. When the

lines are almost full, you may experience some air pockets. Allow them to escape before

closing the faucets.

1CAUTION: Excessive pressure from water supply systems may be encoun

tered in some parks, especially in mountain regions. Water pressure regula-

tors are available to protect your system against such high pressure. A regulator of

this type is recommended to prevent damage to plumbing systems or components. A

45-pound rating is suggested. Not using a water pressure regulator when using city

water may cause the o-rings to blow. It is advisable to always use a water pressure

regulator when using the city water connection.

Gravity Fill Tank

A water container is permanently installed in your recreation vehicle. On some Kiwi

models, it is located inside the travel trailer, and on other units it is attached beneath the

frame.

Fills

The fresh water tank can be filled by removing the gravity fill cap (Fig. 4-1) and inserting

the garden hose. Open the water supply faucet and fill the tank. You must be careful not

to overfill the tank. This can pressurize the tank, causing leakage and water damage.

1CAUTION: DO NOT leave the tank unattended whileit is being filled.

Fig. 3-20

Fig. 3-21

CLOSING THE BEDS (KIWI MODELS ONLY)

1. Slide the small bed mat onto the large bed mat. From the far side of the large bed

mat, pull the mat up to set on its edge. (Fig. 3-20)

NOTE: The small mat may need to be

lifted slightly to set on top of

any obstructions to avoid

pinching the mat when the bed

board is closed.

2. Remove the bed bow brace from the

ceiling by pushing in on the button and

pulling down. Pull the brace toward

you to remove it from the bow peg (on

the bed bow).

3. Hook up the canvas straps to the hasp

d-ring located on the ceiling.

4. Exit the travel trailer. Unsnap the sides

of the tent and fold the bed bow down to the bed board. Unsnap the end of the tent.

5. Fold in the tent onto the bed board. Important: Make sure the bed tent is pushed

in at least 1” above the side bulb seal. (Fig. 3-21)

6. Push the bed board up into position. Secure the latches or knobs to hold the bed

board into place.

1CAUTION: If the bed does not close easily, inspect the bed cushion from the

sides looking for obstructions. Once the obstruction is located, lower the bed

board, correct the obstruction and try again.

Fig. 4-1

Gravity Fill

Fig. 4-2

City Water Connection

Bath and Shower

Your bathroom facilities function similar to those in your home. Prepare the bath or

shower curtains to prevent water from spilling onto floor. Ensure that the water heater is

in operation before bathing. Adjust the faucets for desired temperature before entering

the tub or shower.

Used water will drain through plumbing pipes into the gray water holding tank. Remem-

ber the water heater and gray water holding tank capacities. Long showers in a recreation

vehicle are NOT suggested due to the amount of water that is available.

Any faucet at the shower or bath tub requires a vacuum breaker when a shower hose and

head is used. There are two purposes for this breaker; first to prevent siphoning of water

through the hose from another fixture, and secondly to prevent water from being

contained in the hose. The shower head also DOES NOT have a complete shut-off valve.

Any drainage from either part is normal function and NOT a leak. The positive shut-off

is at the faucet, not the shower head.

Outside Shower (Option)

A convenient faucet assembly with hot and cold water is

available to use for washing or rinsing on the outside of

the camper.

OPERATION

1. Activate the pump.

2. Use the key to open the door and allow it to hinge

down.

3. Remove the shower head and open the valve.

4. Open the faucet valves and adjust them to the de-

sired temperature.

5. To cease operation, close the valve(s) on the faucet and allow the water to drain

from the shower head.

6. Close the valve on the shower head.

Any water remaining in the hose will drip or run out of the vacuum breaker. This is NOT

a leak, but performs as intended. Water in the A.B.S. plastic box will drain out along the

outer edge. The shower head can be removed to drain the hose faster. Keep the door

closed when not in use for sanitary reasons.

NOTE: To close the door on the outside shower, do not place the shower head on the

bracket. This will cause the shower head to be in the way of closing the

door properly.

Drainage

The permanent fresh water tank can be drained by opening the drain valve located inside

the travel trailer under the dinette near the water tank. The supply lines are drained by

opening the low point drain(s). They will be the lowest points of the water lines. Pull the

“T” handle up to drain. (Fig. 4-3)

12-Volt Demand Pump

When water is desired and you are not hooked up to city water, you need to turn on the

12-volt power to start the demand pump. The switch is located on the monitor panel or a

wall near the pump. Energy for the pump is supplied by the auxiliary battery or converter.

The pump will self prime when started and provide water for travel trailer. The pump

continues to run until approximately forty pounds of pressure is achieved and automati-

cally starts again when pressure drops to twenty pounds. Some cycling in the pump may

occur, depending on the volume of water being released. A check valve is built inside of

the pump to prevent water from flowing into the supply tank.

NOTE: The water pump switch should be in the off position when the camper is left

unattended for any amount of time. If something would happen to the water

system, this will ensure that water damage will be restricted to a small area.

Sanitizing and Filling the Potable Water System

Potable water systems require periodic maintenance to deliver a consistent flow of fresh

water. Depending on use and the environment the system is subject to, sanitizing is

recommended prior to storing and before using the water system after a period of storage.

Systems with new components, or ones that have been subjected to contamination,

should also be disinfected as follows:

1. Use one of the following methods to determine the amount of common household

bleach to sanitize the tank.

• Multiply “gallons of tank capacity” by 0.13; the result is the ounces of bleach

needed to sanitize the tank.

• Multiply “Liters of tank capacity” by 1.0; the result is the milliliters of bleach

needed to sanitize the tank.

2. Mix the proper amount of bleach onto a container of water.

3. Using a funnel in the gravity fill opening, pour the solution (water/bleach) into the

tank and fill the tank with potable water.

4. Open all faucets (Hot and Cold) allowing the water to run until the distinct odor of

chlorine is detected.

5. The standard solution must have four (4) hours of contact time to disinfect com-

pletely. Doubling the solution concentration allows for contact time of one (1) hour.

6. When the contact time is completed, drain the tank. Refill with potable water and

purge the plumbing of all sanitizing solution.

If there is a problem of excessive chlorine odor and taste after the sanitizing process,

follow the above procedures using a solution of baking soda (1/2 cup added to one gallon

of water per 15 gallons of tank capacity) or vinegar (one quart added to five gallons of

water per 15 gallons of tank capacity.

Faucets

Bathroom or kitchen faucets operate similar to those in your home. Open them by turning

the knobs. There may be air in the lines which needs to be bled out. Close the faucets

when sufficient water is released.

This manual suits for next models

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