Decision Computer International UHR-32 User manual

USB-I/O Manual
UHR-32 - DIN-Rail-Version
UPR-32 - Board-Version
32 relay output channels
DECISION-COMPUTER Jürgen Merz e.K.
Lengericher Str. 21
49536 Lienen
Telefon [phone]
Telefax [phone]
http://www.decision-computer.de

Product Code:
AUSB32R USB 32 RELAY BOARD
UHR-32 - DIN-Rail-version
UPR-32 - Board-version
Bus: USB 2.0
Description:
32 relay output channels
32 Relays - 1 x COM/NO
Max switching current: 1000mA
Max contact rating for relay: 30V DC
32 LED correspond to I/O ports activation status
Connections via Pluggable Screw Terminals
Features:
For direct DIN-Rail mounting
Also as board without DIN Rail adapter available
High Speed 8051 μC Core
USB 2.0 Function Controller
Support USB ID 0~14 SET
POWER External DC+5V (max 5.2V) 1,5A
Software/Driver:
Windows-Vista 7/8 will use HID-interface and sample for pro-
gramming, Linux driver and sample for programming.
Package includes the following items:
USB 32R Board
USB cable
Software and Manual CD
The DIN-Rail-version comes with a EMI-Protection-kit
This kit is optional in the board-version!
Operating temperature range: 0 ~ 55C.
Relative humidity rage: 0 ~ 90%.
Size: 250 mm x 120 mm x 55 mm
This device should not be used in applications where failure may result in death or injury without
proper consideration and design of associated system architecture and redundant safety features.
Connection and repairs are allowed only by a specialist.
When used in a machine or plant, is to ensure that after installation continues to the relevant
provisions, rules and guidelines are complied with!
These products come into contact voltage, therefore to consider the applicable VDE regulations
VDE 0550 / 0551, VDE 0700, VDE 0711, especially VDE 0100 and VDE 0860.
Data
Security Note

USB wiring is very sensitive against EMI errors (mainly sparking when opening contacts). The U-EMI-1 Kit is included with the DIN
rail version and includes two Würth folded cores for the USB data cable and a Ferrite sleeve for the power cable. If you are using
a HUB, it should be protected the connection HUB/computer (U-EMI-2)! The kit includes two Würth folded cores for the USB data
cable.
The cores must be mounted as shown in the illustrations, as close as possible on the connectors.
But also the avoidance of errors is very important. Therefore, the careful layout and installation of the wiring is very important!
Folding core on the USB cable to the computer Folding core on the USB cable to the USB IO
1 or 2 x through the core
TB5 - External 5V DC
1 EXT+V 5V+
2 SGND 5V-
MAX 5,2V - higher voltage can
kill the CPU!
Ferrite sleeve on the power supply cable
The power-supply of our products must be 5V external DC. It is to pay attention to correct polarity. Otherwise, the product could be
damaged. If the board is by wrong power supply except function, you can try new store the rmware.
The U-EMI-1 Kit is included with the DIN rail version, and includes ferrite sleeve, shielded by EMI for the power cable. Are shown
on the image above.
For earlier versions of the Decision-USB IO was also the possibility of the power supply via the USB bus. To get greater stability,
this connection was removed. The USB bus power is not always able to provide enough power for the Relais switched on! The
result is a loss of connection or "hanging" USB module. An external power supply provides a secure power supply!
USB Power Management in Windows - In Window System, USB communication might disconnect under Power Saving Mode or
Sleep Mode. When connecting USB boards on PC, please make sure windows power management set in case interference with
USB communication.
J1 USB Connection USB-B
A suitable cable is included
Power Supply - TB5
VCC +5 VDC (USB VBUS POWER)
D- Data -
D+ Data +
SGND Signal Ground

When you need to connect more than 3 boards on one PC, please make sure the following below
1. Set different ID for each board.
2. Supply external 5V to each USB board.
3. Supply external 5V to USB hub.
Please make sure your external 5V power supply enough for the USB I/O boards. If input voltage is below 4.8V for USB I/O board,
it can’t work normally and sometimes it will cause device manager keeping refreshing itself or can’t recognize the device.
To reset the "hanging" USB-Module
S1 Reset Button
S2 USB ID
Set different ID for each board
Multiple Boards Connect
1 2 3 4 Card ID
ON ON ON ON --
OFF ON ON ON 14
ON OFF ON ON 13
OFF OFF ON ON 12
ON ON OFF ON 11
OFF ON OFF ON 10
ON OFF OFF ON 9
OFF OFF OFF ON 8
ON ON ON OFF 7
OFF ON ON OFF 6
ON OFF ON OFF 5
OFF OFF ON OFF 4
ON ON OFF OFF 3
OFF ON OFF OFF 2
ON OFF OFF OFF 1
OFF OFF OFF OFF 0

TB2/3 Relay-Output TB4/5
Pin Signal Description
1 COM 0 Relay Ch. 00 - Output
2 NO 0 Relay Ch. 00 - Output
3 COM 1 Relay Ch. 01 - Output
4 NO 1 Relay Ch. 01 - Output
5 COM 2 Relay Ch. 02 - Output
6 NO 2 Relay Ch. 02 - Output
7 COM 3 Relay Ch. 03 - Output
8 NO 3 Relay Ch. 03 - Output
9 COM 4 Relay Ch. 04 - Output
10 NO 4 Relay Ch. 04 - Output
11 COM 5 Relay Ch. 05 - Output
12 NO 5 Relay Ch. 05 - Output
13 COM 6 Relay Ch. 06 - Output
14 NO 6 Relay Ch. 06 - Output
15 COM 7 Relay Ch. 07 - Output
16 NO 7 Relay Ch. 07 - Output
Pin Signal Description
1 COM 8 Relay Ch. 08 - Output
2 NO 8 Relay Ch. 08 - Output
3 COM 9 Relay Ch. 09 - Output
4 NO 9 Relay Ch. 09 - Output
5 COM 10 Relay Ch. 10 - Output
6 NO 10 Relay Ch. 10 - Output
7 COM 11 Relay Ch. 11 - Output
8 NO 11 Relay Ch. 11 - Output
9 COM 12 Relay Ch. 12- Output
10 NO 12 Relay Ch. 12 - Output
11 COM 13 Relay Ch. 13 - Output
12 NO 13 Relay Ch. 13 - Output
13 COM 14 Relay Ch. 14 - Output
14 NO 14 Relay Ch. 14 - Output
15 COM 15 Relay Ch. 15 - Output
16 NO 15 Relay Ch. 15 - Output
Pin Signal Description
1 COM 16 Relay Ch. 16 - Output
2 NO16 Relay Ch. 16 - Output
3 COM 17 Relay Ch. 17 - Output
4 NO 17 Relay Ch. 17 - Output
5 COM 18 Relay Ch. 18 - Output
6 NO 18 Relay Ch. 18 - Output
7 COM 19 Relay Ch. 19 - Output
8 NO 19 Relay Ch. 19 - Output
9 COM 20 Relay Ch. 20 - Output
10 NO 20 Relay Ch. 20 - Output
11 COM 21 Relay Ch. 21 - Output
12 NO 21 Relay Ch. 21 - Output
13 COM 22 Relay Ch. 22 - Output
14 NO 22 Relay Ch. 22 - Output
15 COM 23 Relay Ch. 23 - Output
16 NO 23 Relay Ch. 23 - Output
Pin Signal Description
1 COM 24 Relay Ch. 24 - Output
2 NO 24 Relay Ch. 24 - Output
3 COM 25 Relay Ch. 25 - Output
4 NO 25 Relay Ch. 25 - Output
5 COM 26 Relay Ch. 26 - Output
6 NO 26 Relay Ch. 26 - Output
7 COM 27 Relay Ch. 27 - Output
8 NO 27 Relay Ch. 27 - Output
9 COM 28 Relay Ch. 28- Output
10 NO 28 Relay Ch. 28 - Output
11 COM 29 Relay Ch. 29 - Output
12 NO 29 Relay Ch. 29 - Output
13 COM 30 Relay Ch. 30 - Output
14 NO 30 Relay Ch. 30 - Output
15 COM 31 Relay Ch. 31 - Output
16 NO 31 Relay Ch. 31 - Output

Schematic
Contact protection circuits
When a reed relay is used with an electromagnetic relay or solenoid, the energy stored will cause an inverse voltage when the
reed contacts break. The voltage, although dependent on the inductance value, sometimes reaches as high as several hundred
volts and becomes a major factor to deteriorate the contacts.
• DC: Protection circuit with a diode
• DC and AC: Protection circuit with Varistor or RC-element
The suppressor must be made to the load.
Relay-Out
Contact protection circuits
1.The LED1 is an indicator to show the power is supplied normally.
2. The LED2 is an indicator to warning the USB link status. When it lights, it
means USB connection works normally, otherwise it is fail.
LED

Size

The decision-computer USB devices use the HID (human interface device). The HID belongs to the generic device class is
integrated in the operating system. If a new HID device is connected, no driver installation is required. The functions for access and
control of HID hid.dll you can nd in the Windows System32 folder.
1. Power supply 5V connect
2. USB connect
3. USB input device - device driver
software is successfully installed
4. USB input device - use now
possible
5. In the Control Panel, you can nd
the Decision-USB module now
6. Ready to use
Windows 7/8 installation example
Installation

On Windows, we offer a function library and dll le as programming help. See the manual „USBDII_Manual.pdf“ and demo code in
VB/VC / Delphi on the decision-Studio CD.
We offer a C-source Linux users for direct access to the USB devices. See „Dcihid 0.5.1.tgz“ manual and example.
USB test Program.exe is a diagnostic tool to test USB devices on Windows/XP.
The USB test software can be found on the decision-Studio CD.
The examples and drivers be developed continuously. See the latest on the decision-computer-Merz „Service CD“.
An important way to get more informations you nd at http://www.usb-industrial.com
Software support on the short way: http://www.usb-industrial.com/support.html
USB Industrial.com Overview:
Windows Support 2010/04 USBDII.dll
2.0.0.4
This package includes Dynamic-link library which is developed by De-
cision Computer to communicate with the USB Series Device. It can be
included in multiple computer language (VB6, VC6, VB.NET, C# Delphi)
under Windows.
Watchdog Timer This watchdog timer is a kind of software timer that triggers a system
reset or other corrective action if the main program, due to some fault
condition. The intention is to bring the system back from the unresponsi-
ve state into normal operation. This function is new released and please
contact us to get further information.
VCP driver ( For LABKIT Only ) Virtual COM port (VCP) drivers cause the USB device to appear as
an additional COM port available to the PC. Application software can
access the USB device in the same way as it would access a standard
COM port. This function is only implemented in USBLABKIT
Linux Support dcihid - 0.5.1
Basic function library
and demo program
2009.05.01
This package includes a c library and a demo program which is develo-
ped by Decision Computer to communicate with the USB Series Device
under Linux. It also includes a ReadMe le to demonstrate how to use it
and package‘s format is .tgz.
Firmware Update Firmware Hex le
Download
This Package includes a driver and a software which is developed by
Decision Computer to update the newest rmware into the USB Series
Device. When new version of rmware is released, user can follow the
instructions to update the rmware.
LabVIEW Support LabVIEW 8
LabVIEW 2009
This package includes manual and examples which demonstrate how
to connect and develop USB Series Device under LabVIEW,which is a
well-known platform and development environment for a visual program-
ming language from NI.
ProLAB Support This package includes manual and examples which demonstrate how
to connect and develop USB Series Device under ProLAB, which is a
well-known platform and development environment for a visual program-
ming language from Abacom.
Init Value Setting Tool (For Output Channel) The Init Value Setting Tool is a software tool to set init value for output
channel. User can use this tool to plan output channel as default high or
default low when power on.
Data Acquisition and
Remote Monitoring Tool
The Data Acquisition and Remote Monitoring Tool (DARMT) is a soft-
ware tool to record high/low state reports at local computer, and transmit
them to FTP site to achieve data acquisition and remote monitoring
DIAGNOSTICS UNDER WINDOWS/XP
SOFTWARE-PROGRAMMING UNDER WINDOWS AND LINUX

USBBootloader.exe is the tool software to update rmware into the USB SerialDevice Board developed by Decision Computer.
When you get a new version of rmware (.hex), you can follow the steps to update rmware to the board.
1. Remove the external input signal Voltage and only support device power.
2. Set Board Id 15 (All on) for Update Mode and press the Reset button.
3. Connect PC to the Board by USB
4. If this is the rst to use this function, please indicate the driver install path to the Driver Folder to install the driver.
5. Open the Software USBBootloader.exe and press the Open button and indicate the hex le and then press the Download button
to update rmware.
6. Set Board Id between 0 ~ 14 and press Reset button and connect PC again.
The remote control of Decision USB products by LAN
or wireless with a remote-PC is very simple with a multi
port USB Server
Because no driver should be installed to the installation
and programming is very easy.
Under Windows, are the external USB I/O directly in the
Device Manager and can be connect or control such as
in the original host PC.
Connector and Jumper for Serial Communication (J3) To use RS422/RS485/RS232, please connect J2 to extension board by 10
pins at cable. (Optional)
Enable Serial Port (J3)
J3 is used enable serial port communication, when short the J3, means enable serial port, otherwise, when open the J3, the serial
port communication is disable.
Communication J 2/3 - only option!
USB byLAN or Wireless
Firmware Update Manual

APPENDIX B
DATA SHEET

A.1 Copyright
Copyright DECISION COMPUTER INTERNATIONAL CO., LTD. All rights reserved. No part of
SmartLab software and manual may be produced, transmitted, transcribed, or translated into any
language or computer language, in any form or by any means, electronic, mechanical, magnetic,
optical, chemical, manual, or otherwise, without the prior written permission of DECISION
COMPUTER INTERNATIONAL CO., LTD.
Each piece of SmartLab package permits user to use SmartLab only on a single computer, a
registered user may use he program on a different computer, but may not use the program on
more than one computer at the same time.
Corporate licensing agreements allow duplication and distribution of specic number of copies
within the licensed institution. Duplication of multiple copies is not allowed except through
execution of a licensing agreement. Welcome call for details.
A.2 Warranty Information
SmartLab warrants that for a period of one year from the date of purchase (unless otherwise
specied in the warranty card) that the goods supplied will perform according to the
specications dened in the user manual. Furthermore that the SmartLab product will be
supplied free from defects in materials and workmanship and be fully functional under normal
usage.
In the event of the failure of a SmartLab product within the specied warranty period,
SmartLab will, at its option, replace or repair the item at no additional charge. This limited
warranty does not cover damage resulting from incorrect use, electrical interference, accident, or
modication of the product.
All goods returned for warranty repair must have the serial number intact. Goods without serial
numbers attached will not be covered by the warranty.
The purchaser must pay transportation costs for goods returned. Repaired goods will be
dispatched at the expense of SmartLab.
To ensure that your SmartLab product is covered by the warranty provisions, it is necessary that
you return the Warranty card.
Under this Limited Warranty, SmartLab’s obligations will be limited to repair or replacement only,
of goods found to be defective a specied above during the warranty period. SmartLab is
not liable to the purchaser for any damages or losses of any kind, through the use of, or inability to
use, the SmartLab product.
SmartLab reserves the right to determine what constitutes warranty repair or replacement.
Return Authorization: It is necessary that any returned goods are clearly marked with an RA
number that has been issued by SmartLab. Goods returned without this authorization will not be
attended to.