Dennis POINTER User manual

Operation Guide
POINTER

Publication Number 2225 ~ Dart 4 & 6 cylinder/ Pointer
Used on & up to Chassis No 7465 (not including 7375) ~ September 2003 (03/04)

3
Introduction
The purpose of this operation guide is
to provide drivers with information to
help them to operate their vehicles
safely and efficiently. It is
recommended that it is kept with the
vehicle.
Care and attention given at the right
time will ensure efficient and
satisfactory performance. Periodic
attention is necessary, and should help
to avoid breakdowns. Never run the
vehicle in a doubtful condition, always
report back to the garage for inspection
and attention.
In all communications quote the
relevant V.I.N. and engine number.
This will ensure prompt attention.
Vehicles manufactured by TransBus
International, when delivered, comply
with all current Department of Transport
Regulations and Codes of Practice
appertaining.
Whilst every effort is made to ensure
the information given in this handbook
is correct at the time of going to print,
the TransBus International policy is one
of continuous improvement and the
right to change specifications and
equipment without notice is reserved.
Gross Vehicle Weight and Axle
loadings are based upon the maximum
seating capacity of the vehicle, as
delivered, (including Driver).
TransBus International
Customer Care
Dennis Way
Guildford
Surrey
GU1 1AF
England
Telephone: + 44 (0)1483 571271
Fax: + 44 (0)1483 301696
This operation guide is based
on the Pointer body and Dart
SLF chassis original
equipment fitted at the factory.
For this reason, you may find
illustrations and/or certain
parts of the text in this
handbook which do not
correspond exactly to the
particular situation on your
own vehicle.
Dart SLF /Pointer
4 and 6 cylinder models

4
Introduction
Please take note of the following
symbols, used throughout this manual
which identify any health hazards or
instructions to prevent any personal
injuries or damage to the vehicle.
Operational
• The maximum permitted laden
weight is identified on the VIN
plate.
• The maximum passenger
carrying capacity is identified in
the cab area.
• When a defect is identified, it
could cause serious problems
or deterioration. This must be
rectified prior to the vehicle
going into service.

Items marked with this sign are fitted
as options.
NOTE
Text with this heading and a
shaded background refers to
special methods, features or
procedures.
CAUTION
Text with this heading and a
shaded background is a
reminder of an operation
which, if not carried out with
due care, could involve the
risk of damage to material.
WARNING
Text with this heading and a
shaded background is a
reminder of an operation
which, if not carried out with
due care, could involve the
risk of personal injury.
Key to Symbols Buyer's Obligations Options
CAUTION
It is imperative that all
maintenance procedures are
complied with and records of
all work are kept and are
available to view.
NOTE
The failure to comply with
these requirements could
cause mechanical or
structural failure and will
invalidate the warranty.

5
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . 3
Key to Symbols . . . . . . . . . . . . . . . 4
General Description . . . . . . . . . . . . 7
Vehicle Identification Plate . . . . . . . 8
Vehicle Identification Sheet . . . . . . . 9
Controls and Instruments 10 - 31
Control Layout . . . . . . . . . . . .10 - 11
Instrument Panel . . . . . . . . . . 12 - 13
Warning Lights . . . . . . . . . . . .14 - 18
Switch Bank . . . . . . . . . . . . . . . . .19
Heating & Ventilation . . . . . . . . . . .20
Multi Function Switch . . . . . . 21 - 22
Automatic Gearbox Selector . 23 - 24
Reverse Interlock Button . . . . . .24
Steering Column . . . . . . . . . . . . . .25
Accelerator Pedal . . . . . . . . . . . . .26
Brake Pedal . . . . . . . . . . . . . . . . .26
Parking Brake . . . . . . . . . . . . . . . . 26
Vehicle Lift System . . . . . . . . . .27
Suspension - Kneeling System . . . 28
Doors . . . . . . . . . . . . . . . . . . . . . .29
Ramp . . . . . . . . . . . . . . . . . . . .30
Driver’s Seat . . . . . . . . . . . . . . . . .31
Emergency Equipment 32
Break Glass Hammer . . . . . . . . . .32
Fire Extinguisher . . . . . . . . . . . . . .32
Driver’s Alarm . . . . . . . . . . . . . . . .32
Emergency Exit Doors 33 - 35
Front Door . . . . . . . . . . . . . . . . . . .33
Centre Door. . . . . . . . . . . . . . . .34
Rear Door . . . . . . . . . . . . . . . . . . .35
Starting and Driving 36 - 42
CRT Exhaust - Fuel . . . . . . . . . . . 36
Engine . . . . . . . . . . . . . . . . . 36 - 37
Automatic gearbox . . . . . . . . 38 - 40
Retarder . . . . . . . . . . . . . . . . . . . . 41
Engine Shutdown . . . . . . . . . . . . . 42
Engine Emergency Stop . . . . . . . . 42
Speed Control Humps . . . . . . . . . .42
Batteries & Carrier 43
Filling Points 44 - 45
Fuel Oil . . . . . . . . . . . . . . . . . . . . .44
Windscreen Wash . . . . . . . . . . . . .44
Engine Oil - Side Dip & Fill . . . .44
Hydraulic Oil . . . . . . . . . . . . . . . . . 45
Coolant . . . . . . . . . . . . . . . . . . . . .45

6
Table of Contents
Posilock Refuelling . . . . . . . . . . . .46
Cleaning 47 - 49
Body Exterior . . . . . . . . . . . . . . . . .47
Exterior Paintwork . . . . . . . . . . .47
Body Interior . . . . . . . . . . . . . .47 - 49
ABS . . . . . . . . . . . . . . . . . . . . . .47
Moquette . . . . . . . . . . . . . . . . . .48
Panelling . . . . . . . . . . . . . . . . . .48
Fittings . . . . . . . . . . . . . . . . . . . .48
Flooring . . . . . . . . . . . . . . . .48 - 49
Maintenance 50 - 61
Maintenance Points . . . . . . . . . . . .50
Maintenance Summary . . . . . .51 - 54
Body Checks . . . . . . . . . . . . . . . . .55
Air Braking System . . . . . . . . . . . .56
Electrical System . . . . . . . . . . . . . .56
Hydraulic System . . . . . . . . . . . . .57
Cooling System . . . . . . . . . . . . . . .57
Engine Oil Level Check . . . . . . . . .57
AT 545 Gearbox Oil Level . . . . . . .58
2000 Series Gearbox Oil Level . . .58
B300R Gearbox Oil Level . . . . . . .58
Voith Gearbox Oil Level . . . . . . . . .59
Ride Height . . . . . . . . . . . . . . . . . .59
Lubrication Diagram . . . . . . . . . . .60
Lubrication Chart . . . . . . . . . . . . . .61
Emergency Repairs 62 - 66
Jacking Points . . . . . . . . . . . . 62 - 63
Tyre Pressures . . . . . . . . . . . 64 - 65
Wheels and Tyres . . . . . . . . . . . . . 66
Towing 67
Alphabetical Index 68 - 69

7
General Description
The Pointer Body and Dart SLF chassis
are available in various body lengths.
They are powered by either a 4 or 6
cylinder turbo charged diesel engine
driving a single reduction rear axle
through a four speed automatic
transmission.
The air operated braking system is
powered by an engine-driven
compressor supplying five reservoirs
through an air dryer which also
regulates pressure. Service One and
Service Two reservoirs each supply a
separate system for the front and rear
brakes. The park reservoir supplies the
spring-applied, air released rear
brakes. The Auxiliary reservoirs supply
the air suspension and body services
such as the doors.
The hydraulic system is powered by an
engine driven tandem pump which
supplies the steering box and cooling
fan.
The front and rear suspension consists
of trailing taper leaf springs and a
panhard rod supported by air springs
and hydraulic dampers.
The 24 volt electrical system is
powered by an engine driven alternator
and two batteries. The system supplies
the usual lighting, warning and
indicating systems.
An electronically controlled air system
is installed which allows a kneeling
system to operate. The kneeling
system allows the front suspension air
springs to be deflated, to lower the
entrance of the vehicle almost to kerb
level. The system will not operate if the
doors are open, if the handbrake is not
on, if the vehicle is moving or if the
system air pressure is too low.
Conversely, the system will prevent the
doors from opening if the vehicle is
moving or if raising or lowering process
is operating.

8
Vehicle Identification Plate
Key to Labels
AType Approval Number
BVehicle Identification
CGross Weight
DTrain Weight
EAxle 1 Weight
FAxle 2 Weight
GAxle 3 weight
Key to V.I.N. Number
SFD World Manufacturer's Identity
2Wheelbase
BEngine
2Transmission
CAir Conditioning
RHand of Drive
3Series/mark
1Build Year
GBuild Plant
WModel
1Frame type
1234 Serial Number
W.P.O.
VEHICLE
TYPE
ENGINE
TYPE
CAB
TYPE
52646
DART SLF
CUMMINS ISBe 135PS
0.49
DENNIS
GUILDFORD, ENGLAND
SFD2B2CR31GW11234
V.I.N.
4480
11500
8000
4500
8000
Kg
Kg
Kg
Kg
Kg
A
B
C
D
E
F
G
PLATED WEIGHTS DESIGN WEIGHTS
11500
Vehicle details can be identified from the V.I.N. plate; a typical example is shown
above.
Please quote the V.I.N. number with any enquiries concerning the vehicle.

9
Vehicle Identification Sheet
Chassis
V.I.N. No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Registration No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date into service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gearbox Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gearbox Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Tyre Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bodywork
Bodybuilder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator
Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telephone Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Out of Hours Telephone Number . . . . . . . . . . . . . . . . . . . . .
Fax Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10
Control Layout
WAITTO
START
BAR BAR
2
150
85
55 km/h
Drivecan only be
selectedwhen the
footbrakeis depressed
CAUTION
OFF HANDBRAKE ON
WHEELCHAIR RAMP
Maximum safe
working load - 300kg
OPEN
DOOR
CLOSE
DOOR
OPEN
DOOR
CLOSE
DOOR
LOWER RAISE
FRONT SUSPENSION
EXTEND RETRACT
WHEELCHAIR RAMP
24
6
1
7
5
8
R
N
D
3
2
1
MORSE
CONTROLS
910 11 12 13
3