Desoutter PT240-T2800-I19S User manual

2051474724
PT240-T2800-I19S
(160-240 Nm)
WARNING - ATTENTION - WARNUNG - ATENCIÓN - ATENÇÃO - ATTENZIONE -
WAARSCHUWING - ADVARSEL - ADVARSEL - VAROITUS - VARNING - ΠΡΟΕΙΔΟΠΟΙΗΣΗ -
ПРЕДУПРЕЖДЕНИЕ
TO REDUCE THE RISK OF INJURY, BEFORE USING OR SERVICING TOOL, READ AND UNDERSTAND THE
FOLLOWING INFORMATION AS WELL AS SEPARATELY PROVIDED SAFETY INSTRUCTIONS (ITEM
NUMBER: 2050502163)
EN
AFIN DE LIMITER LES RISQUES DE BLESSURES, AVANT D'UTILISER OU DE RÉPARER L'OUTIL, LISEZ
ET ASSIMILEZ LES INFORMATIONS SUIVANTES AINSI QUE LES INSTRUCTIONS DE SÉCURITÉ FOURNIES
SÉPARÉMENT (CODE D'ARTICLE : 2050502163)
FR
ZUR VERRINGERUNG DES VERLETZUNGSRISIKOS SIND VOR DER INBETRIEBNAHME ODER WARTUNG
DES WERKZEUGS FOLGENDE INFORMATIONEN SOWIE DIE GETRENNT BEILIEGENDEN
SICHERHEITSANWEISUNGEN (ARTIKELNR. 2050502163) SORGFÄLTIG ZU LESEN
DE
PARA REDUCIR EL RIESGO DE LESIONES, ANTES DE UTILIZAR O REVISAR LA HERRAMIENTA, LEA
DETENIDAMENTE LA SIGUIENTE INFORMACIÓN Y LAS INSTRUCCIONES DE SEGURIDAD
PROPORCIONADAS POR SEPARADO (NÚMERO DE COMPONENTE: 2050502163)
ES
PARA REDUZIR O RISCO DE OCORRÊNCIA DE FERIMENTOS, ANTES DE UTILIZAR A FERRAMENTA DE
ASSISTÊNCIA LEIA ATENTAMENTE A INFORMAÇÃO QUE SE SEGUE, BEM COMO AS INSTRUÇÕES DE
SEGURANÇA FORNECIDAS EM SEPARADO (NÚMERO DE ARTIGO: 2050502163)
PT
PER RIDURRE IL RISCHIO DI LESIONI, PRIMA DI UTILIZZARE O RIPARARE L'UTENSILE, LEGGERE
ATTENTAMENTE LE INFORMAZIONI RIPORTATE DI SEGUITO OLTRE ALLE ISTRUZIONI DI SICUREZZA
FORNITE SEPARATAMENTE (N. ARTICOLO: 2050502163)
IT
OM HET RISICO VAN VERWONDING TIJDENS HET GEBRUIK VAN DIT PRODUCT OF TIJDENS ONDERHOUD
TE VERMIJDEN, DIENEN DE HIERNA VOLGENDE INFORMATIE EN DE APART VERSTREKTE
VEILIGHEIDSINSTRUCTIES GOED GELEZEN TE WORDEN (ONDERDEELNUMMER: 2050502163)
NL
FOR AT NEDSÆTTE RISIKOEN FOR LEGEMSBESKADIGELSE SKAL DU LÆSE OG FORSTÅ FØLGENDE
INFORMATION SAMT DE SIKKERHEDSINSTRUKTIONER, DER MEDFØLGER SÆRSKILT (DELNUMMER:
2050502163), FØR DU ANVENDER ELLER UDFØRER SERVICE PÅ VÆRKTØJET
DA
FOR Å REDUSERE FAREN FOR SKADE MÅ DU LESE OG FORSTÅ FØLGENDE OPPLYSNINGER SAMT
INSTRUKSJONENE SOM LEVERES SEPARAT (ARTIKKELNUMMER: 2050502163), FØR DU BRUKER
VERKTØYET ELLER UTFØRER SERVICE PÅ DET
NO
TAPATURMAVAARAN PIENENTÄMISEKSI LUE ENNEN HUOLTOLAITTEEN KÄYTTÖÄ SEURAAVAT TIEDOT
JA ERIKSEEN TOIMITETUT TURVALLISUUSOHJEET NIIN, ETTÄ YMMÄRRÄT NE (ERÄNUMERO: 2050502163)
FI
2050505743Part no
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2015-03
Issue no
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Nutrunner
User manual, EC-declaration included
www.desouttertools.com

WARNING - ATTENTION - WARNUNG - ATENCIÓN - ATENÇÃO - ATTENZIONE - WAARSCHUWING
- ADVARSEL - ADVARSEL - VAROITUS - VARNING - ΠΡΟΕΙΔΟΠΟΙΗΣΗ - ПРЕДУПРЕЖДЕНИЕ
FÖR ATT MINSKA RISKEN FÖR SKADOR MÅSTE DU INNAN DU ANVÄNDER UTRUSTNINGEN ELLER UTFÖR
SERVICE PÅ DEN LÄSA OCH VARA INFÖRSTÅDD MED FÖLJANDE INFORMATION SAMT DE
SÄKERHETSANVISNINGAR SOM TILLHANDAHÅLLS SEPARAT (ARTIKELNUMMER: 2050502163)
SV
2050505743Part no
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2015-03
Issue no
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Nutrunner
www.desouttertools.com

Copyright
© Copyright 2013, Desoutter HP2 7SJ UK. All rights reserved.
Any unauthorized use or copying of the contents or part thereof
is prohibited. This applies in particular to trademarks, model
denominations, part numbers and drawings. Use only authorized
parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product
Liability.
Statement of use
This product is designed for installing and removing threaded
fasteners in wood, metal and plastic. No other use permitted. For
professional use only. The use of spare parts/accessories other than
those originally supplied by the manufacturer may result in a drop
in performance and/or increased maintenance/noise
level/vibrations, and as the result, the full cancellation of the
manufacturer’s liability.
Installation
Air quality
– For optimum performance and maximum machine life we re-
commend use of compressed air with a dew point between
+2°C and +10°C. Installation of a refrigeration-type air dryer
is recommended.
– Use a separate air lter to remove solid particles larger than
30 microns and more than 90 % of water, installed as close as
possible to the machine and prior to any other air preparation
unit. Blow out the hose before connecting.
– The compressed air must contain a small quantity of oil. We
strongly recommend that you install a oil-fog lubricator to be
set normally at 3-4 drops(50mm3)/m3air consumption for long
cycle running tools, or a single-point lubricator for short cycle
running tools.
– Regarding lubrication free tools it is, at the customers option,
no disadvantage if the compressed air contains a small quantity
of oil as supplied from a lubricator. An exception is turbine
tools that should be kept oil free. (For further information please
see Air Line Accessories in our main catalogue.)
Compressed air connection
– The machine is designed for a working pressure of 6–7 bar =
600–700 kPa = 87–102 psi.
– Blow out the hose before connecting.
Handling
Setting of tightening torque
AThe adjusting screw is accessible through the hole in the
housing. If necessary, turn the outgoing spindle.
After adjusting, do not forget to assemble the plug of the hole in
the housing.
It is recommended to start at min. torque setting - when the ad-
justment screw is screwed out approx. 6 turns from the bottom
position. Do not screw out more.
Use of a machine over recommended maximum torque might
result in improper function and faster wear.
Always check the setting on your actual joint.
Test method - Static or Dynamic
A static torque measurement is recommended for the Pulse Tool
machines.
If dynamic torque measurement with an electronic inline torque
transducer is used, always verify your measurement result by a
static check with a torque wrench (electronic).
WARNING
NEVER CONNECT A PART ASSEMBLED TOOL
TO THE AIR SUPPLY. THE ROTOR BLADES IN
THIS TOOL HAVE A PTFE CONTENT. THE NOR-
MAL HEALTH AND SAFETY RECOMMENDA-
TIONS CONCERNING PTFE MUST BE OB-
SERVED WHEN HANDLING THESE ROTOR
BLADES.
–DO NOT SMOKE.
–MOTOR COMPONENTS MUST BE
WASHED WITH CLEANING FLUID
AND NOT BLOWN CLEAR WITH AN
AIR LINE.
–THE SILENCER MUST BE REPLACED
WHEN DIRTY, DO NOT CLEAN AND
RE-USE.
–WASH HANDS BEFORE COMMEN-
CING ANY OTHER ACTIVITY
Maintenance
– All torque gures ± 10%.
– When disposing of components, lubricants, etc. ensure that the
relevant safety procedures are carried out.
– Overmold should be wiped clean with a general purpose,
nonaggressive degreasant.
For maximum performance
At tough working conditions – soft joints and max. setting – lub-
rication of the air is recommended.
With extreme dry air the service life of vanes and machine per-
formance might be reduced. A daily supply of 0.1 – 0.2 ml oil into
the machine inlet will improve the machine performance. At hard
joints and low tightening torque settings reduced free speed by the
Trim-valve will improve the accuracy. Alternatively consider an
automatic lubricator device, oil fog lubricator or single point lub-
ricator which will improve the machine performance.
Refill the pulse-unit with oil
For further information pls see - Service Instructions.
For optimum machine performance the pulse unit must be cor-
rectly lled with oil. Due to a possible microleakage of oil from
the pulse unit, it could be necessary to rell the unit between the
regular overhaul intervals. The frequency of this procedure depends
on the type of application, number of cycles, tightening time etc.
An accurate rell of the pulse unit gives long service intervals.
Too much oil in the pulse unit implies a low pulse frequency
and slow tightening.
Too little oil in the pulse unit implies a high pulse frequency
and there will be a risk of a decreasing tightening torque. In partic-
ular at the rst tightening after a break the machine might race.
Use Hydraulic Oil : 22 cST / 40 °C (ISO VG22). Running the
machine with too little oil may damage the pulse unit. After the
rell – Check the tightening torque, see Service instructions.
Rust protection and internal cleaning
Water in the compressed air, dust and wear particles cause rust
and sticking of vanes, valves etc. An air lter should be installed
2050505743Part no
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close to the machine (see 'Air quality'). Before longer standstills,
ush with oil (some drops) into the air inlet, run the machine for
5-10 seconds when absorbing the oil in a cloth.
Service instructions
Overhaul and preventive maintenance is recommended at regular
intervals once per year or after maximum 250.000 tightening de-
pending on which occurs sooner. More frequent overhaul may be
needed, specially changing oil in the pulse unit, if used at high
torque and long tightening times. If the machine is not working
properly, it should immediately be taken away for inspection.
The strainer at the air inlet and the exhaust silencer should be
cleaned frequently or replaced in order to prevent clogging, which
decreases the capacity.
At the overhauls, all parts should be cleaned accurately and de-
fective or worn parts (i.e. O-rings, vanes) should be replaced.
AAll o-rings should be greased before assembling; especially
important are the o-rings in the pulse unit.
Disassembling /assembling
It is important that the machines threaded connections are tightened
properly; i.e. in accordance with the specications on the exploded
views.
Cleaning
Clean all parts, not electrical, thoroughly in white spirit or similar
cleaning agent. To prevent clogging and decreased power, it could
be necessary to clean the strainer (if used) and the exhaust lter
between the overhauls.
Inspection
After the cleaning, inspect all parts. Damaged and worn parts
should be replaced.
Lubrication
Lubricate specially gears, valve and clutch with grease containing
molybdenum disulphide (e.g. Molykote BR2 Plus). Lubricate o-
rings and threaded connections with grease before assembling.
Grease Guide
Air LubricationMotor
shaft
General purpose
Bearings
Brand
Energol E46Energrease LS-EP2BP
Spheerol EP L2Castrol
Arox EP46Beacon EP2Esso
Chopin 46Rembrandt EP2Q8
Almo oil 525Mobilegrease XHP
222
Mobil
Tonna R32Alvania EP2Shell
Aries 32Multifak EP2Texaco
BR2 PlusMolycote
Almagard-
3752
Lubricating
Engineers
Spare parts
Parts without ordering number are not delivered separately for
technical reasons.
The use of other than genuine Desoutter replacement parts may
result in decreased tool performance and increased maintenance
and may, at the company option, invalidate all warranties.
Technical data
Rated speed and Torque range
2800Rated speed (Rpm)
160-240Torque range (Nm)
Noise and vibration emission
dB(A)Noise (according to EN ISO 15744)
81Measured sound pressure level
Determined sound power level
3Spread in method and production
m/s2 Vibration (according to ISO 8662-7)
5.7Measured vibration value
1.6Spread in method and production
Declaration of noise and vibration emission
All values are current as of the date of this publication. For the
latest information please visit www.desouttertools.com.These de-
clared values were obtained by laboratory type testing in accord-
ance with the stated standards and are suitable for comparison with
the declared values of other tools tested in accordance with the
same standards. These declared values are not adequate for use in
risk assessments and values measured in individual work places
may be higher. The actual exposure values and risk of harm exper-
ienced by an individual user are unique and depend upon the way
the user works, the workpiece and the workstation design, as well
upon the exposure time and the physical condition of the user.
We, Desoutter, cannot be held liable for the consequences of
using the declared values, instead of values reecting the actual
exposure, in an individual risk assessment in a work place situation
over which we have no control. This tool may cause hand-arm
vibration syndrome if its use is not adequately managed. An EU
guide to managing hand-arm vibration can be found at ht-
tp://www.humanvibration.com/EU/VIBGUIDE.htm We recom-
mend a programme of health surveillance to detect early symptoms
which may relate to noise or vibration exposure, so that manage-
ment procedures can be modied to help prevent future impair-
ment.
EC DECLARATION OF CONFORMITY
We, Desoutter, 37 Mark road, Hemel Hempstead, Herts-UK,
HP27BW, [phone] declare under our sole responsib-
ilitythat our product (with type and serial number, see front page)
andin combination with our accessories, to which this declaration-
relates is in conformity with the appropriate standard(s):
EN ISO 11148-6: 2010
and in accordance with the following directive(s):
2006/42/EC
Machinery DirectiveOrigin of the product: SwedenTechnical
le available from EU headquater.CP
38 rue Bobby Sands - BP 1027344818 Saint Herblain -
France+33 (0) 2 40 80 20 00Saint Herblain, 20/06/2012B.Blanchet,
General Manager
Signature of issuer
EN
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Desoutter Warranty
1) This Desoutter product is guaranteed against defective
workmanship or materials, for a maximum period of 12 months
following the date of purchase from Desoutter or its agents,
provided that its usage is limited to single shift operation
throughout that period. If the usage rate exceeds that of single
shift operation, the warranty period shall be reduced on a pro
rata basis.
2) If, during the warranty period, the product appears to be
defective in workmanship or materials, it should be returned
to Desoutter or its agents, together with a short description of
the alleged defect. Desoutter shall, at its sole discretion, arrange
to repair or replace free of charge such items as are deemed
faulty by reason of defective workmanship or materials.
3) This warranty ceases to apply to products which have been
abused, misused or modied, or which have been repaired
using other than genuine Desoutter spare parts or by someone
other than Desoutter or its authorized service agents.
4) Should Desoutter incur any expense correcting a defect
resulting from abuse, misuse, accidental damage or
unauthorized modication, they will require that such expense
shall be defrayed in full.
5) Desoutter accepts no claim for labour or other expenditure
made upon defective products.
6) Any direct, incidental or consequential damages whatsoever
arising from any defect are expressly excluded.
7) This warranty is given in lieu of all other warranties, or
conditions, expressed or implied, as to the quality,
merchantability or tness for any particular purpose.
8) No one, whether an agent, servant or employee of Desoutter,
is authorized to add to or modify the terms of this limited
warranty in any way.
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