DEWESOFT DS-CAM-600 Product manual

DS-CAM-600
Gigabit-Ethernet Camera
Technical Reference Manual
v 1.0.0
www.dewesoft.com
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DS-CAM-600 Table Of Contents
Table of Contents
1Key features........................................................................................................................................................................1
1.1Syste Require ents.................................................................................................................................................1
1.2Na ing.......................................................................................................................................................................1
2Technical data.....................................................................................................................................................................2
2.1Specifications.............................................................................................................................................................2
2.1.1Electrical............................................................................................................................................................2
2.1.2Optical ..............................................................................................................................................................2
2.1.3Mechanical........................................................................................................................................................3
2.2Connections................................................................................................................................................................4
2.2.1Connectors and pinout.......................................................................................................................................4
2.2.2SIRIUS connection exa ple.............................................................................................................................5
2.2.3Connecting to existing DEWETRON syste s..................................................................................................6
2.3Resolutions / Fra erates............................................................................................................................................7
3Installation..........................................................................................................................................................................8
3.1Installation – in DEWESoft X...................................................................................................................................8
3.2Installation – in DEWESoft 7.1.................................................................................................................................9
3.2.1Required files....................................................................................................................................................9
3.2.2Step-by-step instruction.....................................................................................................................................9
4FAQ...................................................................................................................................................................................14
5Docu entation Version....................................................................................................................................................17
5.1Reference list............................................................................................................................................................17
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DS-CAM-600 1Key features
1 Key features
The DS-CAM-600 is a high-speed Gigabit-Ethernet ca era with following key data:
600fps @ VGA (640x480)
Full HD resolution 1920x1080
Real-ti e data strea ing with full resolution
Monochro e
Power-over-Ethernet (PoE)
Real-ti e JPEG co pression
Sync (Triggered and free-run ode)
Adjustable shutter ti e
Standard C-Mount
S all co pact for factor
Ruggedized (high-shock and vibration resistant, alu iniu housing)
The ca era supports the high-perfor ance industrial standard “GigE Vision”. The standard introduced in 2006 provides
a fra ework for trans itting high-speed video and related control over Ethernet networks.
The benefits are: high speed data transfer rates up to 1GBit/s (based on 1000Base-T) connectible to every standard
GigE Ethernet port and cable lengths up to 100 .
Dewesoft uses S artek GigE SDK for co unication with ca eras that support GigE Vision standard.
IMPORTANT
For best performance we recommend using a Core i CPU or better, 4 GB RAM and SSD
for storing data.
1.1 System Requirements
1 Gigabit-Ethernet port
Good PC perfor ance (Core i5 CPU or better reco ended, 4 GB RAM)
DEWESoft X or 7.1
S artek GigE Vision SDK 2.6.2
DEWESoft GigE driver (cdv) 2.0
1.2 Naming
For si plification the ca era is called “DS-CAM-600” in this docu ent. The correct na e is “DS-CAM GigE1-600”.
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DS-CAM-600 Technical data
2 Technical data
2.1 Specifications
2.1.1 Electrical
Power
Supply voltage Power-over-Ethernet (42-57V)
Power consu ption 6 W
Digital I/O*
Reco ended input voltage 0 to 3,3 VDC
Voltage level representing logical 0 0 to +0,8 VDC
Undefined state between 0 and 1 > +0,8 VDC to +2,0 VDC
Voltage level representing logical 1 > +2,0 VDC to 3,3 VDC
Absolute axi u voltage (above → da age!) +/- 24 VDC
* for detailed internal circuit diagra s look into Opto otive Velociraptor anual (a) page 25 + 26
2.1.2 ptical
I age sensor CMOSIS CMV2000 2E5M1PP
Sensor type CMOS
Sensor resolution (H x W) 2048 x 1088
Optical size Diagonal 12.7 (2/3”)
Pixel size (in μ ) 5.5 x 5.5
Pixel data for at JPEG
Dyna ic range 60 dB
Shutter Electronic Global Shutter
Shutter ti e 210 ns – 90 s
Exposure Linear, 3Slope High Dyna ic Range
Scanning syste Progressive
Max. fra e rate (at 640x480) specified for 600 (in fact 748 are possible)
ADC bit depth 10 bit
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DS-CAM-600 2Technical data
2.1.3 Mechanical
External di ensions (H x W x L) 94 x 54 x 58 [ ] incl. C-Mount lense holder
Housing Black anodized alu inu case
Weight 290g
Operating te perature 0°C .. +50°C
Protection Up to IP67 with housing
Fixing holes 2 x M6
Lens ount C- ount (1” 32G thread)
Connectors Ethernet: RJ45;
Sync: 4 pin LEMO EGG.00.304.CLL
Confor ity CE, EN55022, class A; EN61000-4-2; EN61000-4-3;
EN61000-4-4; EN61000-4-6; FCC Part 15, class A ,
RoHS, GigE Vision 1.2
Illustration 1: Mechanical Drawing
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DS-CAM-600 Technical data
2.2 Connections
2.2.1 Connectors and pinout
On the backside of the ca era there are two connectors. For the trigger input there is a 4 pin Le o 00 (called “IO
connector”), for the data transfer an Ethernet connector. The pinout of the Ethernet connector is according to the
standard.
Illustration 2: Connectors
Illustration 3: IO connector pinout
Note that pins 3 and 4 are used for clocking the ca era. Pins 1 and 2 are reserved for synching ultiple DEWESoft
instru ents!
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DS-CAM-600 2Technical data
2.2.2 SIRIUS connection example
In this picture you see a typical SIRIUS device consisting of a S-Box unit (integrated PC) on botto and one SIRIUS
slice on top (fro rear side).
The ca era is powered via PoE (Power over Ethernet, via LAN connector), therefore a Power injector is required
(Gigabit-LAN port of co puter → PoE injector → ca era).
The second cable provides the trigger, connected to the SYNC port of the SIRIUS slice. The ca era fra es are now in
perfect sync with the analog data acquired by DEWESoftTM.
Note: Even if the ca era is connected, synching to other SIRIUS devices is still possible, because there are different
pins used on the Synch-Connector for triggering/synching (see also IO connector pinout).
Illustration 4: SIRIUS S-Bo with one SIRIUS on top, connected to the DS-CAM-600 (PoE injector in between)
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LAN in
Trigger cable
PoE Power
injector
LAN+Power
out
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DS-CAM-600 Technical data
2.2.3 Connecting to existing DEWETR N systems
The DS-CAM-600 is also co patible to existing DEWETRON syste s.
Please consider the syste require ents:
•see 1.1. Syste require ents
•DEWETRON instru ent ust not have DI-ISO option (isolated inputs/outputs)! In this case clocking is not
possible, only free-run (the CLK pin is not available on the connector).
Free-run operation (without clocking) is easy, just connect the ca era over PoE injector to the GigE LAN port.
If you want to trigger the ca era, you have to use a special cable for the trigger/clock line. Usually every DEWETRON
instru ent is equipped with a 37pin DSUB connector, please see DEWETRON anual for pinout, here for example is
the pinout for the Orion-1622-100 (see Reference List (b)).
•Connect EXT_CLK1 (pin 17) to CLK of the Le o 00 connector of the ca era (pin 3, see 2.2.1).
•Connect DGND (pin 37) to GND of the Le o 00 connector (pin 4, see 2.2.1)
•Set the pin EXT_CLK1 to “Video” in DEWESoft hardware setup
Illustration 5: DEWETRON Orion-1622-100 DSUB 37 pinout
Illustration 6: Clockout setup of EXT_CLK1 pin in DEWESoft
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DS-CAM-600 2Technical data
2.3 Resolutions / Framerates
HINT Results (FPS) should be considered only as appro imate MAX values. It
depends on the system performance (CPU, JPEG compression, harddisk). We
recommend to test cameras with your setup at about 0.8*ma _FPS and higher
to find where corrupted image, frame lost or buffer overrun will occur.
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Sensor type CMV2000
Active pixels 2048 x 1088
Resolution Active pixels MAX. FRAME RATE
Full frame 4.2M 2048 x 2048 N/A
Full frame 2.2M 2048 x 1088 333 FPS
2K 2048 x 1080 336 FPS
HD 1080 1920 x 1080 336 FPS
SXGA 1280 x 1024 3 FPS
XGA 1024 x 768 471 FPS
HD 720 1280 x 720 02 FPS
SVGA 800 x 600 600 FPS
PAL 768 x 576 62 FPS
WVGA 752 x 480 748 FPS
VGA 640 x 480 748 FPS
QVGA 320 x 240 1460 FPS
STANDARD RESOLUTIONS
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DS-CAM-600 Installation
3 Installation
3.1 Installation – in DEWESoft X
For DEWESoft X all the drivers co e with the Fullinstaller, if you select the option “GigE ca era driver” during
installation. To check if the drivers are installed, go to Settings → Hardware setup → Video and see if the checkbox
“GigE” is visible. If not, execute the fullinstaller again and reinstall the option.
The last DEWESoft X fullinstaller can be downloaded here: http://www.dewesoft.co /dewesoft7/developer-downloads
Illustration 7: DEWESoft X – installing GigE camera driver
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DS-CAM-600 3Installation
3.2 Installation – in DEWESoft 7.1
3.2.1 Required files
(a) GigECamera_v2_0_SDK_262 or newer
- Go to http://www.dewesoft.co /download/section/6 and download GigECa era_v2_0_SDK_262.zip.
- It includes the S artek GigE SDK 2.6.2 and the DEWESoft driver GigEca era 2.0.
(b) Dewesoft 7.1 b82 or newer
- Available fro http://www.dewesoft.co /dewesoft7/developer-downloads
(Note that you need to be logged in to download beta software.)
3.2.2 Step-by-step instruction
1. Install S artek_GigEVisionSDK
Note that you ust be ad inistrator, not just user with ad in rights! After installation be
sure that “S artek GigE Vision Filter Driver” is installed (picture 1) under Local area
Connection Properties.
HINT
Note that “Filter Driver” filters out all packets that are not GigE on hardware
level, so the camera will work much faster than without the filter.
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DS-CAM-600 Installation
Illustration 8: Installed Smartek GigE Vision Filter Driver.
2. Connect ca era to PC via Ethernet cable and PoE Power Injector in between. See
connection exa ple shown in 2.2.2.
3. The DS-CAM-600 supports DHCP, so just set your co puter's IP address to auto atic and
wait until the IP is assigned. To test if the ca era is working you can run S artek
GigEVisionClient. By right-click on the ca era you can also set IP to fix, if you prefer.
Illustration 9: OK, cameras can be used, close the GigEVisionClient and start
DEWESoft.
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DS-CAM-600 3Installation
4. To enable the ca era in Dewesoft copy the file GigECa era.cdv into the Dewesoft Addons
folder, usually located in Dewesoft7\Bin\V7_1\Addons
5. Copy and replace your existing DEWESoft.exe with the one downloaded.
6. Start DEWESoft and go to Settings > Hardware setup > Analog. For triggered ode
(DEWESoft is clocking the ca era), check if your device (such as DEWE-43 for exa ple)
is set to Standalone or Master:
Illustration 10: Dewesoft > Settings > Hardware setup > Analog: Set device to
Master or Standalone
7. Go to the Video tab and check »GigE Vision« and »Use trigger«.
Illustration 11: DEWESoft: Hardware setup > Video: finds GigE camera(s).
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Disable online
co pression
Set co pression
after
easure ent
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DS-CAM-600 Installation
“File types for storing” should be set to “DVI” which is unco pressed DEWESoft video
for at. The CPU will not have enough power to additionally do the “live” co pression.
Depending on the easure ent duration, the video file can get very big.
For co pression after the easure ent set the appropriate co pressor in “AVI file type for
co pression”. We reco end downloading the XVID codec.
In Analysis ode you can then select your datafile and click “AVI co press”.
Illustration 12: AVI compress after measurement
8. Go to Ch. Setup, click the Video button, click the Unused button to enable the video
channel.
Illustration 13: DEWESoft: Channel setup > Video
HINT Ensure the firmware version of SIRIUS hardware is at least 4.5.0.16, otherwise
please update the firmware. This is done with the “USB Firmware Upgrade
Tool” from http://www.dewesoft.com/download/section/1. Also the Firmware
File can be downloaded there. Close DEWESoft, start the Upgrade Tool, select
“DEWESoft USB” interface and firmware file and Start. After finished, it is
very important to unplug power and USB cable and reboot the SIRIUS device.
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DS-CAM-600 3Installation
9. Enter the channel setup. By now, already a picture should be shown.
Please look up “FAQ” section, if you get a NO FRAMES RECEIVED error.
Illustration 14: DEWESoft: Video settings
•The shutter bar deter ines the light exposure duration (brightness).
•If the light is too dark, use the gain bar to increase brightness by software.
•The JPEG quality is invers to the co pression. 80% eans good quality, low
co pression.
Illustration 15: poor and good picture quality
•With the HDR option you are able to increase the dyna ic fro 60 up to 120dB if you
have an i age with low dyna ic range (e.g. only light grey and dark grey shapes).
•To i prove the perfor ance if using the ca era on an Ethernet switch, use “Opti ize
for switched network”
•Use the “Advanced Setup”, if you want to change specific para eters of the ca era,
such as the custo resolution and AOI, area of interest, for instance.
HINT
If you change the frame rate, after typing the value, the input field gets a yellow
color; confirm the value by pressing the Enter key.
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DS-CAM-600 FAQ
4 FAQ
GigE checkbox in hardware setup missing / Support for 64 bit Windows:
For 64-bit Windows all three S artek GigE paths needs to be set to Win32_i86 in Environ ent variable PATH. Go to
My Co puter and click Syste properties > Advanced syste settings > Advanced tab > Environ ent Variables >
Syste variables > select Path > Edit.
Make the folloving changes:
%GIGE_VISION_SDK_PATH%\bin\Win32
%GENICAM_ROOT_V2_0%\bin\Win32_i86
%GENICAM_ROOT_V2_0%\bin\Win32_i86\GenApi\Generic
Save and reset Windows. Path correctness can be checked by GetEnviro entVariable('PATH');
No picture shown, “No frames received” error:
If you receive the error “NO FRAMES RECEIVED”, check:
•Is the Trigger/Sync cable connected?
•Try decreasing the Shutter value
•Check in hardware setup if the DEWESoft USB device is set to Master or Standalone
•Disable Trigger in hardware setup and check if it’s working in free-run ode (cable proble ?)
Camera not found (not in GigEVisionClient, not in DEWESoft)
•Check if status LED on ca era is green, booting takes ABOUT 1 MINUTE!
•If using a GigE-Switch with PoE ports, ensure output power is sufficient, check status LED during operation
•Check Windows Firewall settings
Camera not found (not found in DEWESoft; yellow mark in GigEVisionClient)
Not able to use the ca eras. Most propably the co puter and the ca era are not in the sa e subnet.
Illustration 16: IP address problem
(See also Illustration 8 for a working exa ple.)
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DS-CAM-600 4FAQ
Change IP address of the camera
Illustration 17: Change IP address of the camera
If you anually change the IP address, please use the sa e subnet as the co puter, exa ple:
PC: 192.168.1.100, Subnet 255.255.255.0
Ca era: 192.168.1.101, Subnet 255.255.255.0
The IP is ok, if the ca eras are found with a red ark (see Illustration above), close GigEVisionClient and start
DEWESoft.
GigEVision client does not start, error message when starting
You can get it working by doing the following: Check if the operating syste of your co puter is 32bit or 64bit.
Copy the 64-bit dll’s (otherwise take the onces fro the 32bit directories) fro
C:\Progra Files\S artek\GigEVisionSDK\bin\Win64
and
C:\Progra Files\S artek\GigEVisionSDK\GenICa \bin\Win64_x64
to
\Windows\syste 32 (respectively \Windows\SysWOW64)
Then start the GigEVisionClient fro C:\Progra Files\S artek\GigEVisionSDK\bin\Win64
Cameras not working in DEWESoft
If you followed the step-by-step installation procedure, but still the ca era is not working in DEWESoft, you can try to
copy the used dll's anually:
Copy the 32-bit dll’s fro
C:\Progra Files\S artek\GigEVisionSDK\bin\Win32
and
C:\Progra Files\S artek\GigEVisionSDK\GenICa \bin\Win32_i86
to
DEWESoft’s Addons folder.
Then restart DEWESoft.
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DS-CAM-600 FAQ
Performance improvements (e.g. in case of frames lost or buffer overrun)
A loss of a few fra es during a easure ent is nor al, due to collissions on the Ethernet network.
Here are so e useful hints to i prove the perfor ance:
•Do not operate the ca era in a fully loaded network (e.g. office co puters). Just use direct connection or one
switch (with no additional participants).
•Disable all anti-virus, firewall, indexing and synchronization progra s running in background.
•Also check if you really have a Gigabit-Ethernet network card, not only 100Mbit/s.
•Check if the LAN cable is at least of CAT5 quality, if you have longer cable lenghts it should be even better.
•For this ca era, the ain i prove ent can be done by using a powerful CPU.
•Try to decrease the JPEG co pression (e.g. fro 80 down to 50%)
•Use the Windows ressource onitor (can be found in Task anager) to check for bottlenecks.
•For opti al perfor ance we reco end to enable “Ju bo” fra es on your PC network card. “Ju bo” fra es
are Ethernet packets larger than 1500 bytes. This way less CPU ti e is spent for data reception therefore
increasing perfor ance and ini izing data loss. (Control panel -> network and internet -> view network
status and tasks (network and sharing center) -> change adapter settings -> right- ouse-click on LAN
connection -> Properties -> Configure -> Advanced -> Ju bo Fra e -> set to highest value (e.g. 9kB MTU))
•Also an overloaded DEWESoft setup ( any displays, e.g. high resolution FFT instru ents) will take syste
power. Try at first only with ca era video instru ents.
•Press <Ctrl>+<Shift>+<P> in DEWESoft Measure ode. On the right side the perfor ance onitor will
appear. Watch the Ca video buffer. It should stay stable at low values.
Illustration 18: DEWESoft performance monitor
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DS-CAM-600 5Docu entation Version
5 Documentation Version
Revision nu ber: 85
Last odified: Sat 23 Feb 2013, 14:43
Doc-Version Date
[dd.mm.yy]
Notes
1.0.0 23.02.13 initial revision
5.1 Reference list
(a) Velociraptor HS User Guide v1.3
http://www.opto otive.co /products/velociraptor
(b) Dewetron Orion AD board anual
http://download.dewetron.co /.../dewe-orion-1622-10x_106ex.pdf
_______________
For support please contact support at dewesoft co .
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