Diamond ID40-R6 Operating instructions

Mod: ID40-R6
Production code: 801054_100
06/2021

HORECA MODELS (EN)
Operating and Maintenance Manual
"Original instructions"

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ENGLISH ………………………………………………………………………………..…………………………………. 25 - 45

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EN
1. General Information …………………………………..………………………………………………………………. 26
1.1. General Conditions …………………….…….………………………………………………………. 26
1.2. Restrictions of Usage and Maintenance ………………………….………….……………. 26
2. Safety Instructions ………………………….………………………………………………………….………………. 27
2.1. General Safety ………………………….………………………………………………………………. 27
2.2. Technical Safety ………………………….……………………………………………………………. 28
2.3. Recommendations for Use ……………………….………………………………………………. 30
3. Installation ………………………….………………………………………………………………………..……………. 31
3.1. Unpacking the Equipment ………………………….………………………………….…………. 31
3.2. Transport and Handling of Equipment ………………………….………………….………. 31
3.3. Positioning of the Equipment ………………………….…………………………….…………. 32
3.4. Application of Accessories ………………………….………………………………….…………. 33
3.5. Before Switching On ………………………….…………………….…………………….…………. 34
3.6. Connecting to the Electricity Mains ……………………………………………….…………. 34
4. Operation ………………………….…………………………………………………………..……………….…………. 35
4.1. Digital Thermostat Models …………..…………….………………………………….…………. 35
4.1.1. Carel ………………………….……………………………….……………….…………. 35
4.1.2. Dixell ………………………….……………………………………………….…………. 37
4.2. Analog Thermostat Models …………………….……………….…………………….…………. 39
4.3. Product Load ………………………….………………………………….………………………….…. 39
4.4. Defrosting ………………………….………………………………………………………….…………. 40
4.4.1. Positive Storage Models ………………………….……………………………... 40
4.4.2. Negative Storage Models …………………………………………….…………. 40
5. Maintenance ………………………….…………………………………………………….………………….…………. 41
5.1. Cleaning ………………………….………………………………….……………………………………. 41
6. Door Reversal ………………………….………………………………….…………………………………………..…. 42
7. Replacement of Lights (models where applicable) ………………………….………………………….. 42
8. Troubleshooting Guide ………………………….………………………………….…………………………….…. 43
8.1. Repair Guide ………………………….…………………………………..………………….…………. 44
9. Recycling Instructions ………………………….…………………………………….…………………….…………. 45
9.1. Recycling the Packaging ………………………….….………………………………….…………. 45
9.2. Recycling of Used Equipment …………………………..………………………………….…… 45
Annexes I - Wiring Diagram
Anexo II – Declaration of Conformity
Annexes III - Product Data Sheet (when applicable)

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1. GENERAL INFORMATION
1.1. GENERAL CONDITIONS
For your safety and the proper use of the equipment, please read these instructions
carefully and comply with the warnings and recommendations contained therein
before installing the equipment for the first time.
You should keep these instructions in a safe and dry place and always accessible to
the user as they contain important information on equipment installation,
operation, and maintenance. Keep all documentation for your own use or for
another person who may come to own this equipment in the future.
Proper installation and rational use, in accordance with these instructions, will
enable a better performance of the equipment.
1.2. RESTRICTIONS OF USAGE AND MAINTENANCE
The models ARV 36; ARV 66; ARV 100; ARV 150; ARV 200; ARV 250; ARV 350; ARV
400; ARV 430; ARV 450; ARV 600; ARV 800; MM5; ATP 500; AP 600; ATG 600; ASP
400; AGP 700; AGP 1400; BRS; BRG; BRSB; BRGB; BPP; BPG; FGB; RK, and MRK (and
their variants) are designed for the chilling and preservation of fresh produce and
beverages.
The models ACE 66; ACE 150; ACE 400; ASP 400 N; ACV 420; ACE 430; ACE 450;
MM5 N; ATG 600 N; AP 600 N; AGP 700 N; AGP 1400 N (and their variants) are
designed for the preservation of frozen products.
The opaque door variants of the models ARV 36; ARV 66; ARV 100, ARV 150, FGB,
BRS, BRG, BRSB and BRGB are considered refrigerated counters for professional
use.
The opaque door variants of the models AP 600, MM5, ATG 600, ARV 450, ASP 400,
ARV 800, AGP 700 and AGP 1400, ARV 200; ARV 250; ARV 350; ARV 400; ARV 430;
ARV 600 and ATP 500 are vertical refrigerated equipment for professional use.
The models ASP 400 N, AGP 700 N and AGP 1400 N are vertical frozen storage
equipment for professional use.
The glass door variants of the models ARV 4 FV, ARV 36, ARV 66, ACE 66, ARV 100,
ARV 150, ACE 150, ARV 200, ARV 250, ARV 350, ARV 400, ACE 400, ASP 400, ARV
430, ACE 430, ARV 450, MM5, ATP 500, AP600, ARV 600, ATG 600, AGP 700, ARV
800, AGP 1400, BRS, BRG, and FGB, as well as the MRK 6, MRK 102, OC150, Fast
Line, and MRV 400 are considered refrigerated equipment with a direct sales
function.

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Note1: ARV (Vertical Refrigerated Cabinet) // 4; 36; 66; 100; 150; 200; 250; 350; 400; 430;
450; 600; 800 (size/series)
Note 2: MM5 (Marecos Cabinet 500 litres); ATP (Bakery Countertop Cabinet 600x400, 500
liters); AP 600 (Pastry Cabinet GN 2/1, 600 liters); ATG 600 (Countertop Gastronomy Cabinet
GN2 / 1, 600 liters); ASP 400 (Professional Snack Cabinet, 400 liters); AGP 700/1400
(Professional Gastronomy Cabinet, 700 or 1400 Lts) ACV 420 (Ventilated Freezing Cabinet).
Positive and negative models (N).
Note 3: BRS (Snack Refrigerated Counter); BRG (Gastronomy Refrigerated Bench); BRSB (Low
Snack Refrigerated Counter); BRGB (Low Gastronomy Refrigerated Counter); BPP (Pizza
Preparation Counter); BPG (Gastronomy Preparation Counter).
Note 4: FGB (Minibar); RK (Horizontal Cooler); MRK (Horizontal Cooler).
Note 5 : ACE (Fixed Cooler) // 66; 150; 400; 430 (dimension/ series).
Note 6: OC (Open Cooler, 150 Lts); MRV (Wall Cooler).
2. SAFETY INSTRUCTIONS
2.1. GENERAL SAFETY
The use and handling of this equipment is not
recommended for children and persons with
reduced mental, physical, or sensory abilities.
The use of the equipment by persons with little
experience or knowledge of the operation of
the equipment is also not recommended unless
accompanied and supervised by a person who
has been duly instructed and made responsible
for their safety.
Children should not play with the equipment.
Keep the packaging and all its components
out of the reach of children.

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Choking hazard! The package may contain
cartons or films.
Before connecting the equipment, check if the
cable and power cord have been damaged
during transport. In the event of damage, it
must be replaced immediately by the
manufacturer or its authorized dealer in order
to avoid risk of electrocution.
The operating conditions of the equipment are
shown on the nameplate inside the equipment,
by means of the climate class indicator. The
equipment can be classified according to the
classes below:
Climate Class Max. Environment Temperature Max. Relative Humidity
3 25 °C 60%
4 30 °C 55%
5 40 °C 40%
The minimum operating temperature is 10 °C.
2.2. TECHNICAL SAFETY
This equipment has a small amount of
refrigerant (R600a or R290, depending on
the model) which, while not non-polluting, is
flammable.

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Care should be taken to ensure that the
refrigerant tube is not damaged during
transportation or assembly. The refrigerant
may cause damage to the eyes or ignite when
released.
In case of damage:
- Keep the equipment away from naked
flames or ignition sources;
- Air out the cabinet well for a few minutes;
- Disconnect the plug from the mains;
- Contact the technical service.
The compartment where the equipment is
installed should be as big as necessary for
the refrigerant in the appliance. In very small
spaces and in the event of a leak, a flammable
gas/air mixture may form.
The compartment should be at least 1m3
for every 8 gr of refrigerant.
The amount of refrigerant in the appliance is
indicated on the rating plate inside the same
appliance.

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Replacement of the electrical cable and
other repairs may only be carried out by
qualified service personnel in order to prevent
dangerous situations. Improper installation and
repairs can result in a number of hazards to the
user.
2.3. USAGE RECOMMENDATIONS
- Do not touch the appliance with wet or damp
hands and feet;
- Disconnect the equipment from the socket by
pulling on the plug, not the power cord;
- Never use electrical appliances inside the
equipment (e.g. heaters, electric ice cream
makers, etc.) Risk of explosion!
- Do not store flammable products in the
appliance (e.g. spray cans) and explosive
products. Risk of explosion!
- Keep alcoholic liquids with a high alcohol
content in a hermetically sealed container and
in a vertical position;
- To defrost and clean, unplug the appliance
from the wall socket;

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- Never use mechanical devices or other means
to speed up the defrosting process other than
those recommended by the manufacturer (e.g.
defrosting or cleaning the appliance with a
steam cleaner! The steam can reach the
electrical components and cause a short circuit.
Electrical shock hazard!
- Do not use any pointy objects or with sharp
edges to remove single or layered ice. This may
damage the tubing where the refrigerant
circulates, and this may freeze, ignite, or cause
injury to the eyes! Do not damage the
refrigerant circuit;
- In the case of lockable appliances, keep the
key out of the reach of children!
3. INSTALLATION
3.1. UNPACKING THE EQUIPMENT
Unpack the cabinet by removing the packaging as well as its protective packaging
and packing base. Choose the storage place for the removed products carefully,
keeping them out of the reach of the children, trying whenever possible to leave
them in a place where they can be recycled.
3.2. TRANSPORT AND HANDLING OF EQUIPMENT
Make sure the equipment has not been damaged during transportation. If you find
any damage, you must notify the carrier and mention it on the delivery note.

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If the equipment is moved horizontally during transportation, it must remain
vertically for a period of not less than six hours before being connected to the
mains.
Lifting, moving, and transporting the appliance without proper equipment can
cause personal injury or damages. Use proper lifting means to load, unload, and
move equipment whenever necessary.
Never move the equipment with products inside. Before moving the equipment,
unplug the equipment from the socket and remove the products from inside,
storing them away.
After proper storage, check that the power cord is not damaged. A damaged power
cord may cause electric shock or fire. If the power cord is damaged, it must be
replaced by the manufacturer, authorized dealer, or qualified personnel in order to
avoid danger.
3.3. POSITIONING OF THE EQUIPMENT
The equipment must be installed in a dry and ventilated area, on a levelled floor
with the capacity to support its weight, including its maximum load. It must be
positioned so that the plug is accessible.
You should avoid moving the cabinet when it has products inside.
Install the equipment leaving 5 cm between the appliance and any other furniture
or wall, thus allowing for a natural circulation of air.
In order to reduce energy consumption, the equipment should be kept away from
any source of heat and out of direct sunlight. Do not obstruct the lower and/or
upper fan grills to allow for ventilation and maintenance.
5 cm
5 cm
5 cm
5 cm

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3.4. APPLICATION OF ACCESSORIES
The following accessories must be installed as applicable:
- Apply the two levellers underneath the equipment at the front by screwing them
into the two holes;
- Apply stainless steel feet or rollers to the holes in the lower part of the unit using
an Allen key;
- Place the handle on the rear and the door of the appliance by tightening the
screws in the holes.
- Before placing the shelves, apply the brackets provided inside the equipment to
the respective shelf rails.
- Place the recipient provided inside the equipment under it, according to the
following image.
Ensure that the drain pipe is directed towards the recipient.

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- Application of a bottle cap catcher:
To Place: To Remove:
1 – Insert lower groove into the bracket
2 – Pull itu p and engage the upper groove
on the bracket
3 – Lower the catcher
1 – Make the catcher go up
2 – Dislodge from the upper groove
3 – Lower the catcher until it comes out of
the lower bracket
3.5. BEFORE SWITCHING ON
Before you start the appliance for the first time, you should clean it inside with a
non-alkaline cleaning solution (do not use corrosive products) and then dry
thoroughly. The equipment must be disconnected from the mains while this is
done.
3.6. CONNECT TO THE MAINS
Before connecting the equipment to the mains, check that the voltage and
frequency are in accordance with the specifications on the rating plate. The
appliance must be connected to an earthed socket; ensure that the connecting
cable does not become entangled.
If the length of the cable is not enough, it should be replaced by a qualified person.
Do not use an extension cord.

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4. OPERATION
4.1. DIGITAL THERMOSTAT MODELS
4.1.1. CAREL
PYOL1H0531 PY0L2K0532
The operation of the equipment is totally controlled by the digital thermostat,
which allows for the selection of temperature and controls the operation of the
lighting using the button ( models with glass door and opaque door with lighting).
Connect the equipment to the mains. If "OFF" appears in the digital display, press
the ON/OFF button for 3 seconds.
The factory set point in positive refrigerated equipment is +3 °C, and can be set on
the thermostat between + 1ºC and + 10ºC.
In the negative cold models, the factory set point is -20 °C, and can be adjusted in
the thermostat between -16ºC to -22ºC.
In sub-zero models, the factory set point is -2 °C, and can be adjusted between -3ºC
and + 10ºC.
The ACE 66 model, developed as a glass freezer, has a factory set point of -10 °C,
allowing the temperature to be regulated between -8 °C and -12 °C.
In ACE 150 models with a glass door, the factory set point is -18 °C, allowing the
temperature to be regulated between -12 °C and -22 °C.
Led Function
1 Compressor
2 Fan
3 Defrost
4 Auxiliary Output
5 Clock (RTC) (some models)
6 Alarm
7 Algorithms
ON/OFF
Button
De
frost
Set/Change
Light Button

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The thermostat is locked at the factory, allowing only the set point to be adjusted.
To do this, press the "Set" button, after the set value starts blinking, get to the
desired value with the "" ▲" and " ▼" buttons and press the "Set" key again to set
the value.
The temperature shown on the display is the equipment's internal temperature.
The equipment's noise level is less than 70dB.
Note: The equipment's difference in temperature (difference between maximum and
minimum permissible temperature) is set at 3°C at the factory for the refrigerated counters
and backbar coolers, in models BRS, BRG, BPP, BPG, and FGB, the difference is 4° C, and in
models ARV 36; ARV 66, ARV 150, ARV 350, and ARV 450 the difference is 2° C.
When fully loading the cabinet, it is possible for the alarm to go off after 2 hours if
it has not reached the set temperature, and "Hi" is visible in the display. Press the
"mute" button to turn the alarm off and wait 12 hours for the temperature to
stabilize. If the set temperature has not been reached within this time, please
contact our technical service.
The following messages may appear on the thermostat:
To switch off, press the ON/OFF button (information "OFF" on the display,
equipment off) or disconnect the plug from the mains. Wait 10 minutes before
turning the equipment back on.
Operating Message
Message Description
E0 Ambient Probe Failure
E1 Defrost Probe Failure
L0 Low Temperature Alarm
HI High Temperature Alarm
DF Defrosting in progress
OFF Standby
Dor Open Door
ENS Energy Saving Mode

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MODO (ENS (ENERGY SAVING)/ ECO (WHERE APPLICABLE)
PJS4C4H001
ENS/ ECO - Energy saving - after 2 hours without opening the door, the equipment
automatically switches to Energy saving, turning off the light and increasing the set
point by + 3ºC. After 4 hours, the cabinet will return to the normal temperature. To
switch from ENS/ECO to normal operation, simply open the door for more than 10
seconds or press the ES button on the digital
(switch ON, light always on).
When fully loading the cabinet, it is possible for the alarm to go off after 2 hours if
it has not reached the set temperature, and "Hi" is visible in the display. Press the
"mute" button to turn the alarm off and wait 12 hours for the temperature to
stabilize. If the set temperature has not been reached within this time, please
contact our technical service.
With this command, the equipment has its own characteristics:
- A day and night mode (ENS/ ECO night mode visible on the display). Automatic
temperature adjustment for energy saving without the need to follow the common
practice of turning the equipment off;
- The products are preserved, for example, at four (4) degrees during the day and
at 7 degrees overnight, according to factory setting;
- The lights and the power saving mode are set to switch on and off according to
the time the door is kept closed. There is, however, a lighting button if you prefer
to keep the light always on;
- Optimization of automatic defrost;
- Reducing power consumption by stopping the fan when it is not needed;
- Adjustable cabinet temperature;
- The automatic detection of ice in the evaporator and detection of lack of gas.
4.1.2. DIXELL
XR60CH / XR70CH

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The operation of the equipment is controlled in its entirety by the digital
thermostat, which allows for the selection of the temperature and controls the
operation of the lighting (if any).
Connect the equipment to the mains. If "OFF" appears in the digital display, press
the ON/OFF button for 3 seconds.
The factory set point on positive refrigerated equipment is +2 °C, and can be
adjusted on the thermostat between -2ºC and + 8ºC.
The factory set point on positive cold equipment for Fish is + 2 °C, and can be set
on the thermostat between 0ºC and + 5ºC.
In the negative cold models, the factory set point is -20 °C, and can be adjusted in
the thermostat between -10ºC to -22ºC.
The thermostat is locked at the factory, allowing only the set point to be adjusted.
To do this, press the “Set” key, after the programmed value starts to blink, get to
the desired value with the ““ ▲ ”and“ ▼ keys ”and press the“ Set ”key again to set
the value.
The following messages may appear on the thermostat:
To switch off, press the ON/OFF button (information "OFF" on the display,
equipment off) or disconnect the plug from the mains. Wait 10 minutes before
turning the equipment back on.
Operating Messages
Message Description
P1 Ambient Probe Failure
P2 Evaporator Probe Failure
P3 Third Probe Failure
HA Maximum Temperature Alarm
LA Minimum Temperature Alarm
dA Open Door
EA External Alarm
CA Severe External Alarm (i2F=bAL)
CA Pressure Alarm (i2F=bAL)
rtc Real-time clock
rtF Real Time Clock Plate Failure

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4.2. ANALOG THERMOSTAT MODELS
Analog Thermostat Digital Thermometer
The operation of the equipment is controlled by a general 0/1 switch, a lighting
switch and a thermostat that allows for the temperature selection inside the unit.
The range is divided into 4 positions:
- Position 0: Equipment does not work;
- Position 1: Minimum (temperature +6ºC; 10ºC;
- Position 2: Medium (temperature +3°C +6°C);
- Position 3: Maximum (temperature +1ºC, +3ºC).
- Posição 0: O equipamento não funciona;
Note: In position 3, the internal temperature of the equipment may be 0°C or lower, making
it dangerous for some beverages or food by freezing them.
The equipment with an analogue thermostat has a thermometer for reading the
equipment's internal temperature. This thermometer can be analogue (usually
placed inside the equipment), or digital (example of the previous image, placed on
the outside of the equipment, usually in the front grill).
In glass door models, the internal lighting is controlled by the light switch. For
greater energy savings, the internal lighting should be switched off, for example,
during the night.
To turn off the appliance, press the 0/1 switch, turn the thermostat to the "0"
position, or simply unplug the appliance. Wait 10 minutes before turning the
equipment back on.
4.3. PRODUCT LOADING
Load the products in the equipment ensuring they are properly packed, avoiding
accidents when handling.
Some equipment may have a load limit and are marked with a special sticker if this
is the case. Do not place products above this limit otherwise it will affect the normal
operation of the unit. The maximum permissible load per shelf is 40 kg/m.

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On digital thermostats, when the equipment is fully loaded, it is possible for the
alarm to go off after 2 hours if it has not yet reached the set temperature. Press the
"mute" button to turn the alarm off and wait for 12 hours for the temperature to
stabilize. If the set temperature has not been reached within that time, please
contact our technical services or our dealers.
4.4. DEFROSTING
4.4.1. POSITIVE COLD STORAGE MODELS
In the case of models with digital thermostat, defrosting is automatic and
controlled by the thermostat itself. The cycle is pre-set at the factory for 20 minutes
every 4 hours, except for equipment with two probes in which the time between
defrosting is 6 hours for 20 minutes (only if necessary), and in the case of ARV 36;
ARV 66: ARV 150; ARV 350, and ARV 450, where the time between defrosting is 5
hours for 20 minutes.
The water from the defrosting process is drained through a hole to a recipient and
subsequently evaporated, except in the ASP 400 model, where there is a drainage
hole in the bottom of the equipment, with connection to a tray that must be
manually dumped when necessary.
Make sure that the drain hole is not blocked.
On models with analogue thermostats, defrosting is manual and the equipment
must be turned off for at least 2 hours. The water from the defrost process is
drained to the compressor compartment through a hole into a recipient and is
subsequently evaporated. Make sure that the drain hole isnot blocked. When
possible, connect the drain hole to the sewage system.
4.4.2. NEGATIVE COLD STORAGE MODELS
In the ASP 400 N and ACV 420 models, defrosting is automatic and controlled by
the thermostat itself. The cycle is pre-set at the factory to run every 6 hours for 20
minutes (only if necessary).
The water from the defrosting process is drained through a hole to a recipient in
the bottom of the equipment, which must be manually dumped when necessary
Make sure that the drain hole is not blocked.
For other negative cold equipment, defrosting is manual and should be carried
out at least every 6 months. Disconnect the mains plug from the wall outlet and
allow the unit to defrost.

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Place a container under the front drain pipe, remove the plug from the inner drain
hole and wait for the ice to thaw (do not use hot water).
Do not use sharp objects to remove ice as these may damage the inside of the
equipment. Do not use mechanical, electrical, or chemical processes to speed
up the defrosting process.
5. MAINTENANCE
CAUTION: The equipment's power cord must be disconnected from the mains
before any inspection, maintenance, and cleaning work so as to avoid any electrical
shock or injury. During maintenance, do not breathe in dust or aerosols near the
equipment as they may be harmful to your health.
Frequent and correct maintenance is essential to ensure performance and
functionality of the equipment, consequently, maintenance is recommended at
least twice a year and cleaning at least once a month;
The following operations must be carried out for efficient maintenance:
- Lubricate the hinges and gaskets. Wipe off any excess lubricant;
- Check that the appliance is levelled. If necessary, adjust the levellers/feet;
- Inspect all seals and gaskets. Make sure they are still soft and flexible.
Keep the equipment clean by avoiding the build-up of dust or other materials in
the ventilation grills.
Maintenance operations must be carried out by the manufacturer, the service
agents, or qualified personnel in order to avoid danger. They should not be
carried out by children without supervision.
5.1. CLEANING
The equipment should be cleaned at least once a month. The following operations
are to be carried out:
- Always keep the equipment free of ice. Use a soft cloth or soft brush to remove
loose ice. Never use sharp tools and be careful not to damage the seal. Keeping the
equipment free of ice prolongs its useful life;
- Clean the outside and inside of the appliance with a dry, soft cloth or water and a
neutral detergent solution;
- Clean all seals and gaskets using a damp cloth. Remove all dirt and wipe off with
a dry cloth afterwards;
- Do not spill water directly into the equipment. Water spills can damage insulation
materials and electrical components;