diLUSSO BSEN13240 R4 Euro User manual

JINDLE04 Rev B 15/09/15
Wood Burning Stove
Installation and Operating Instructions
R4 Euro

JINDLE04 Rev B 15/09/15
This appliance is not suitable for use in a shared flue.
This appliance is suitable for intermittent burning
Smoke Control Areas
This appliance is only exempt for use in a smoke control area when fitted with
a smoke control area kit (JDLU0401)
Find out if you are in a Smoke Control Area by contacting your Local Authority
Di Lusso, Emperor Way, Exeter Business Park, Exeter, United
Kingdom, EX1 3QS
BSEN13240 –Wood Burning Stove
Appliance Mass
70kg
Efficiency
79%
Nominal Heat Output
4.9kW
Mean Co Emission (@13% O2)
0.09%
Mean OGC Emission (@13% O2)
99 mg/m3n
Mean NOx (as NO2)
35 mg/m3n
Mean Flue Gas Temperature
226°C
Flue Gas Mass Flow
5.5g/sec
Particulates (@13% O2)
13mg/m3n
NS3058/59
Average Particulate Emission
2.12g/kg
Maximum Particulate Emission
2.35g/kg
Combustion Air Requirement
17.5m³/hr
Minimum Clearance to Combustible Material
At the sides of the stove
(Side wall not protruding in front of stove)
100mm
At the sides of the stove
(Side wall protruding in front of stove)
300mm
Behind the stove
50mm
In front of the stove (to furniture etc)
900mm
R4 Euro
15

JINDLE04 Rev B 15/09/15
Guarantee
The Body of the stove is covered under a 5 year
guarantee (from date of purchase) to be free from
defects in materials and workmanship. Internal
components other than consumable items such as
glass and firebricks are covered for a period of one
year from date of purchase.
General Guidance
It is important that your stove is correctly installed
as Di Lusso cannot accept responsibility for any
fault arising through incorrect use or installation.
These instructions cover the basic principles to
ensure satisfactory installation of the stove,
although detail may need slight modification to
suit particular local site conditions.
The installation must comply with current Building
Regulations, national and European standards,
Local Authority byelaws and other specifications or
regulations as they affect the installation of the
stove.
The Building Regulations requirements may also be
met by adopting the relevant recommendations in
the current issues of British Standards BS 8303 and
BS EN 15287-1.
COMPETENT PERSONS SCHEME
Di Lusso recommend that this stove is installed by
a member of an accredited competent persons
scheme e.g. HETAS.
If the installer is not a member of a competent
persons scheme, it is a legal requirement in the UK
to notify your local building control body in
advance of any work starting.
HEALTH AND SAFETY PRECAUTIONS
Special care must be taken when installing the
stove such that the requirements of the Health and
Safety at Work Act are met.
PACKAGING
All packaging supplied with this stove can be re-
used or recycled. Please contact your local
authority for information on recycling schemes in
your area.
HANDLING
Adequate facilities must be available for loading,
unloading and site handling.
FIRE CEMENT
Some types of fire cement are caustic and should
not be allowed to come into contact with the skin.
In case of contact, wash immediately with plenty of
water.
ASBESTOS
This stove contains no asbestos. If there is a
possibility of disturbing any asbestos in the course
of installation then please seek specialist guidance
and use appropriate protective equipment.
METAL PARTS
When installing or servicing this stove, care should
be taken to avoid the possibility of personal injury.
AIR SUPPLY
The room or space containing this appliance should
have purpose provided ventilation (where
necessary) in accordance with Building
Regulations.
Due consideration should be given to air
requirements for any other appliance in the same
room or space.
Any air opening must be kept clear from blockage
or obstruction.
MODIFICATION
No unauthorized modification of this appliance
should be carried out.
SAFETY
WARNING –This appliance will be hot when in
operation and due care should be taken. The

JINDLE04 Rev B 15/09/15
supplied operating tool or gloves may be used to
open the door and operate the air controls.
AEROSOLS –Do not use an aerosol spray on or
near the stove when it is alight.
FIRES CAN BE DANGEROUS –Always use a
fireguard in the presence of children, the elderly or
the infirm. The fireguard should be manufactured
in accordance with BS8423 –Fireguards for use
with solid fuel appliances.
DO NOT OVER-FIRE –it is possible to fire the stove
beyond its design capacity. This could damage the
stove so watch for signs of over-firing. If any part
of the stove starts to glow red, the stove is in an
over-fire situation and the controls should be
adjusted accordingly. Never leave the stove
unattended for long periods without first adjusting
the controls to a safe setting. Careful air supply
control should be exercised at all times.
FUME EMISSION –properly installed and operated,
this appliance will not emit fumes. Occasional
fumes from de-ashing and refueling may occur.
Persistent fume emission must not be tolerated.
This appliance should not be operated with the
door open
If fume emission does persist then the following
action should be taken immediately –
Open Doors and windows to ventilate
room.
Let the fire out, or eject and safely dispose
of fuel from the appliance.
Check for flue/chimney blockage and clean
if required.
Do not attempt to relight the fire until the
cause has been identified and corrected.
If necessary seek professional advice.
ADVERSE WEATHER –In a small number of
installations, occasional local weather conditions
(e.g. wind from a particular direction) may cause
downdraught in the flue and the stove to emit
fumes. In these circumstances the stove should not
be used. A professional flue installer will be able to
advise on solutions to this problem (e.g. anti-
downdraught cowl).
EXTRACTOR FANS –DO NOT FIT AN EXTRACTOR
FAN IN THE SAME ROOM AS THIS APPLIANCE.
IN THE EVENT OF A CHIMNEY FIRE -
Raise the alarm
Call the Fire Brigade
Close appliance air controls
Move furniture, ornaments etc away
Place a fireguard in front of stove
Check the chimney breast for signs of
excessive heat.
If the wall is becoming excessively hot, move
furniture away. Ensure the Fire Brigade can gain
access to your roof space in order to check for fire
spread.

JINDLE04 Rev B 15/09/15
Installation Requirements
(N.B. All dimensions are in Millimetres)
APPLIANCE DIMENSIONS (STRAIGHT SIDES)
APPLIANCE DIMENSIONS (CURVED SIDES)
DIRECT AIR ADAPTOR
If fitting the direct air adaptor kit, read the
instructions supplied with the kit before
proceeding.
HEARTH REQUIREMENTS
Your stove must be installed on a floor with
adequate load-bearing capacity, otherwise suitable
measures should be taken.
Use the adjusting feet to level the stove.
The stove can be recessed into a suitably sized
fireplace. Ensure there is a free air gap of at least
150mm above and 50mm around the sides and
rear of the stove.
Where possible it is recommended that a free air
gap of 150mm or more is left around the sides of
the stove to obtain maximum heat output and to
gain access to the rear of the stove.
If the stove is to stand in an appliance recess, it
should stand wholly above a solid, non-
combustible hearth, at least 125 mm thick (this
may include the thickness of a solid floor).
If the stove is not to stand in an appliance recess, it
may stand wholly above a hearth made of non-
combustible board / sheet material or tiles, at least
12mm thick.
The hearth should extend at least 150 mm from
the sides and rear of the stove, and at least 225
mm from the front of the stove.
All non-combustible walls closer than 300mm to
the stove should be at least 75mm thick.

JINDLE04 Rev B 15/09/15
CLEARANCES TO COMBUSTIBLE MATERIALS
Note: combustible material refers to any material
that will degrade when subjected to heat e.g.
plaster.
For distances to combustible materials, see table
below. No combustible furniture should be placed
any closer than 900mm from the front of the
stove.
Note: To achieve the specified distances to
combustible materials, twin-wall insulated flue
pipe must be used, starting no higher than 75mm
above the stove.
DISTANCES TO COMBUSTIBLE MATERIALS
Dimension
Value
A
100
(If side wall does not
protrude in front of
stove)
300
(If side wall protrudes in
front of stove)
B
50
(Behind heat shield)
Any non-combustible walls within 50mm of this
appliance should be at least 200mm thick and
should extend at least 300mm above the top of
the appliance and at least 1.2 metres above the
hearth. Any walls more than 50mm from the
appliance may be reduced to a thickness of
75mm. Ensure the inter-connecting flue pipe also
has adequate clearances to combustible
materials.
FUEL STORAGE
Fuel may be stored in the log recess underneath
the stove. The logs should be stacked in such a way
that they do not touch the heat shield at the top of
the recess.
FLUE REQUIREMENTS
The flue serving this appliance must be dry, free
from cracks and obstructions and be in accordance
with the designations shown in Table 1.
The diameter of the flue should not be less than
150mm and not more than 200mm.
If these requirements are not met the chimney
should be lined by a suitable method.
If there is no existing chimney then either a
prefabricated block chimney in accordance with
Building Regulations Approved Document J or a
twin-walled insulated stainless steel flue to BS EN
1856 can be used. These chimneys must be fitted
in accordance with the manufacturer’s instructions
and Building Regulations.

JINDLE04 Rev B 15/09/15
Terminal
Position
Clearances to Flue
Outlet
a
At or within
600mm of
the ridge
At least 600mm above the ridge
b
Elsewhere
on a roof
(whether
pitched or
flat)
At least 2300mm horizontally
from the nearest point on the
weather surface and:
a) At least 1000mm above
the highest point of
intersection of the
chimney and the weather
surface or
b) At least as high as the ridge
c
Below (on a
pitched
roof) or
within
2300mm
horizontally
to an
openable
rooflight,
dormer
window or
other
opening.
At least 1000mm above the top
of the opening.
d
Within
2300mm of
an adjoining
or adjacent
building,
whether or
not beyond
the
boundary.
At least 600mm above any part
of the adjacent building within
2300mm
Flue Type
Minimum Designation
Masonry or flue block
flue with liner
T400 N2 D3 G
(BS EN 1443:2003)
Clay Flue Blocks
FB1 N2
(BS EN 1806:2006)
Clay/Ceramic Liners
B1 N2
(BS EN 1457:2009)
Concrete Liners
B2
(BS EN 1857:2003)
Factory Made Metal
Chimney
T400 N2 D3 G
(BS EN 1856-1:2003)
The chimney/flue should have a vertical height of
at least 4.5 metres and should terminate in
accordance with Table 2.
If the chimney is believed to have previously
served an open fire installation, it is possible that
the higher flue gas temperature from the stove
may loosen deposits that were previously firmly
adhered, with the consequent risk of flue blockage.
It is therefore recommended that the chimney is
swept a second time within a month of regular use
after installation.
If you have any doubts about the suitability of
your chimney, consult your local dealer/stockist.
Both the chimney and flue pipe must be accessible
for cleaning and if ANY part of the chimney
cannot be reached through the stove (with baffle
removed), a soot door must be fitted in a suitable
position.
FLUE DRAUGHT
If the draught exceeds the recommended
maximum, a draught stabiliser must be fitted so
that the rate of burning can be controlled and to
prevent over firing.
If the reading is less than the recommended
minimum then the performance of the appliance
will be compromised.
The flue draught should be checked under fire at
high output.
Minimum Draught –1.2mm Water Gauge
Maximum Draught –2.5mm Water Gauge
Table 1 –Minimum Flue Designations

JINDLE04 Rev B 15/09/15
INSTALLATION PROCEDURE
Note: If installing the direct air kit, follow the
instructions supplied with the kit before
proceeding.
1. If installing against a combustible wall, fit
the heat shield to the rear of the stove.
2. Offer the stove into position and adjust the
levelling feet as required.
3. Connect the flue, ensuring all joints are
sound.
COMMISSIONING
Upon completion of the installation allow a
suitable period of time for any fire cement and
mortar to dry out. A small fire may then be lit and
the installation checked to ensure the smoke and
fumes are drawn up the flue and emitted safely to
atmosphere. The stove should not be run at full
output for at least 24 hours. Read the Operating
Instructions before lighting the stove for the first
time.
Leave the instructions and operating tool(s) with
the customer and advise them on -
Correct use of the appliance
The recommended fuel
Action to be taken should smoke or fumes
be emitted from the stove or installation.
The use of a fireguard when the stove is
used in the presence of children or the
infirm.

JINDLE04 Rev B 15/09/15
Operating Instructions
Read the ‘General Guidance’ Section at the start
of these instructions before operating your stove
for the first time.
WARNING! –This appliance will be hot when in
operation and due care should be taken. The
supplied operating tool or gloves may be used to
open the door and operate the air controls.
RECOMMENDED FUEL
This appliance is designed and approved to burn
wood logs with a moisture content not exceeding
20%. The maximum recommended log length is
250mm (10”) and the maximum recommended log
diameter is 100mm (4”).
Burn only dry, well-seasoned wood, which should
have been cut, split and stacked for at least 12
months, with free air movement around the sides
of the stack to enable it to dry out. Burning wet or
unseasoned wood will create tar deposits in the
stove and chimney, increase harmful emissions and
will not produce a satisfactory heat output.
Do not burn waste, mineral fuel, or treated or
painted wood in this appliance.
AIR CONTROLS
Installed and used correctly this stove will burn
cleanly and efficiently. Therefore, to avoid the
disappointment of poor performance or dirty
glass, please familiarize yourself with the controls
and their recommended settings before use.
To access the air controls pull on the door handle
to release it from the magnet and swing it to the
right. If the stove is hot, use the tool provided.
Insert the end of the tool into the slot in the
handle. Alternatively a glove can be used.
If the door handle is swung past the point where
resistance is felt, the door will be unlatched and
may swing open.
Ignition Air control –regulates air flow directly
into the firebed. This is used when lighting from
cold or when reviving a fire that has nearly burnt
out. Turn clockwise to open and anti- clockwise to
close. The Ignition Air Control must be closed once
the fire is established.
Combustion Air Control –regulates the flow of air
downwards into the combustion chamber via the
airwash (airflow over the inside of the glass) and
the tertiary air inlet (air inlet holes in the back of
the firebox). Turn clockwise to open and anti-
clockwise to close. This control is used to regulate
the burn rate and therefore heat output of the
stove.
Ignition Air Control
Combustion Air Control

JINDLE04 Rev B 15/09/15
OPENING THE STOVE DOOR
To open the stove door pull on the door handle to
release it from the magnet. Swing the handle out
to the right until the mechanism engages and the
door catch is released.
N.B. When closing the door keep the door handle
out to the right until the door is closed.
LIGHTING
We recommend that you have two or three small
fires before you operate your stove to its
maximum heat output. This is to allow the paint
to cure in steadily and to give a long service life to
the paint finish. During this curing in process you
may notice an unpleasant smell. It is non-toxic,
but for your comfort we would suggest that
during this period you leave all doors and
windows open.
Open both air controls fully and light one or two
firelighters placed centrally on the bottom of the
firebox, allowing the flames to become established
before placing several pieces of small dry kindling
in a crisscross fashion above the firelighters, taking
care not to smother the fire. Close the stove door.
Once the kindling is well alight open the door and
build the fire by gradually adding slightly larger
pieces of wood, closing the door afterwards.
Once the fire is established close the Ignition Air
Control (anti-clockwise) and add more fuel as
necessary. The Combustion Air control can now be
used to regulate the burn rate of the stove (see
Recommended Settings).
Should the fire fail to light correctly open the door
and use a poker to spread the fuel across the
bottom of the firebox. Close the door and allow
the fuel and stove to cool before attempting to
relight the fire.
N.B. Leaving the air controls in the closed position,
adding too much fuel or using wood that is wet or
too large will prevent the fire from establishing
correctly and may result in smoke emission from
the stove.
When the stove is up to operating temperature the
operating tool or gloves should be used to operate
the air controls.
RECOMMENDED SETTINGS
Once the fire is established the Ignition Air Control
should be fully closed and the Combustion Air
Control turned to a setting of approximately 50 -
60% open. This setting should allow the nominal
output and efficiency to be achieved.
Avoid running the stove on very low air settings
as this could result in a reduction in efficiency and
increase emissions into the atmosphere.
REFUELLING
Avoid refueling on to a low firebed as this may
cause excessive smoke emission. Ensure there are
sufficient embers to ignite the new fuel load
rapidly. Alternatively add some more kindling
before adding larger pieces of firewood.
Do not add firewood above the level of the tertiary
air inlet at the back of the stove. Exceeding this
amount can result in the production of excessive
smoke.
DE-ASHING
From time to time it will be necessary to remove
excess ash from the firebox. This can be done by
lifting up the log retainer to release it from its
supports and removing the ash with a small shovel.

JINDLE04 Rev B 15/09/15
Maintenance
Important! –In order to ensure continued
compliance with current Building Regulations,
Local Authority Byelaws and the Clean Air Act (if
applicable), this appliance requires regular
maintenance of the following –
N.B. Refer to the ‘Removing Internal Components’
section of these instructions for details on how to
remove each component.
MONTHLY
Brick Baffle –this should be removed and cleaned
at least once a month to prevent any build up of
soot or ash that could lead to blocked flueways.
With the baffle removed the chimney can be swept
through the appliance.
Firebricks- in normal use these can last for many
years. It is possible, however, to damage them if
care is not taken when refueling the stove. Check
periodically for seriously cracked bricks, which can
be replaced with new, available from your dealer.
Air Valve Cassette- this should be removed and
cleaned monthly to remove any ash that may be in
the controls. N.B. Make sure that controls are in
the maximum position (fully clockwise) before
removing the Air Valve Cassette.
Glass Panel- clean the glass panel when cool with a
proprietary glass cleaner. Highly abrasive
substances should be avoided as these can scratch
the glass and make subsequent cleaning more
difficult.
ANNUALLY
Annual maintenance of the following should be
carried out by a competent person –
Chimney and flueways- it is important that the
chimney, flueways and any connecting pipe are
swept regularly. This means at least twice a year
for Woodburning appliances. Only wire-centred
sweeps’ brushes fitted with a guide wheel should
be used. If it is not possible to sweep all parts of
the chimney through the appliance, ensure there is
adequate access to cleaning doors.
If the stove is fitted in place of an open fire the
chimney should be swept one month after
installation to clear any soot falls which may have
occurred due to the difference in combustion
between the stove and the open fire.
PERIODS OF PROLONGED NON-USE
If the stove is to be left unused for a prolonged
period, then it should be given a thorough clean to
remove ash and unburned fuel residues. To enable
a good flow of air through the appliance to reduce
condensation and subsequent damage, leave the
air controls fully open.
If the appliance has been unused for a long period,
such as during the spring and summer months, a
competent person should check the chimney for
potential obstructions before lighting the stove i.e.
get the chimney swept before the start of the
heating season.
AS NECESSARY
Stove body –the stove is finished with a heat
resistant paint and this can be cleaned with a soft
brush. Do not clean the stove whilst it is hot; wait
until it has cooled down.
Door Catch –Over time the rope seal in the door
will become compressed. It may therefore be
necessary to adjust the door catch to maintain the
door seal. To adjust the catch slacken the two set

JINDLE04 Rev B 15/09/15
screws on the catch bar and adjust the position of
the catch bar as necessary.
Air Valves - Over time the sealing face of the air
valves may wear. This will reduce the effectiveness
of the controls. To replace a worn valve remove
the air valve cassette, lift off the worn valve and
replace with new.
Trouble Shooting
FIRE WILL NOT BURN
Check that –
Chimneys and flueways are clear.
A suitable fuel is being used.
There is an adequate air supply into the
room.
An extractor fan is not fitted in the same
room as the stove.
Flue draught is above minimum level (see
installation instructions).
FIRE BLAZING OUT OF CONTROL
Check that –
The door is tightly closed.
The air controls are in the closed position.
A suitable fuel is being used.
The glass is not loose.
The door rope seal is in good condition.
The air valve sealing faces are not worn
Flue draught is below maximum level (see
installation instructions).
Catch Bar

JINDLE04 Rev B 15/09/15
REMOVING INTERNAL
COMPONENTS
1. To open the stove door, pull on the door lever to
release it from the magnet. Swing the handle out
to the right until the mechanism engages and the
door catch is released.
N.B. When closing the door keep the door handle
out to the right until the door is closed.
N.B. from this point forward, the door has been
hidden for illustrative purposes.
2. Remove the log retainer by lifting it clear of the
two support pins.
3. Remove the baffle brick by lifting it up, sliding it
to the right and then lowering the left hand edge
into the firebox.
4. Remove the two side bricks by lifting them up
to release them from the slots in the base brick.
Swing the bricks into the centre and remove
them from the stove.
5. Remove the three rear brick sections noting their
positions and orientation.
6. Lift up and remove the base brick.=
Table 2 - Flue terminal positions

JINDLE04 Rev B 15/09/15
7. Remove the Air Valve Cassette by removing the
socket screws holding it in place, turning both air
controls to the fully open position (clockwise) and
then gently pulling on the fascia to slide the
cassette out from under the firebox. N.B. DO
NOT Remove the Air Valve Cassette with the
controls in the closed position as this will
damage the valve gaskets.
Socket Screws

JINDLE04 Rev B 15/09/15
Stove Spares
BODY SPARES
Flue Collar Assembly
HME04ARRT010
Flue Collar Gasket
HME04091
Tertiary Air Bar
HME04064
Ignition Bar
HME04058
Side Fire Bricks
Right: HMR04085R
Left: HMR04085L
Straight Side Panels
Black:
HME04ARRT019 L/R
Stainless Steel
HME04ARRT026 L/R
Curved Side Panels
Black:
HME04ARRT020 L/R
Stainless Steel
HME04ARRT029 L/R
Operating Tool
HMR04ARRT025
Log Retainer
HMR04ARRT009
Direct Air Adaptor
(Optional)
HME04ARRT016
Rear Outer Heat Shield
HME04ARRT023
Brick Baffle
HMR04089
Upper Rear Fire Brick
HMR04088
Centre Rear Fire Brick
HMR04087
Lower Rear Fire Brick
HMR04086
Base Fire Brick
HMR04084

JINDLE04 Rev B 15/09/15
Stove Spares
DOOR SPARES
Glass Spacer Clip, Top
HMR04054
Glass Spacer Clip, Bottom
HMR04053
Door Handle
HME04ARRT025
Knitted Fiberglass
Tape
Glass Spacer Clip, Side
HMR04055
Door Glass
DLU04001
Door Catch Assembly
HME04ARRT006
Door Chassis Assembly
HME04ARRT011
Hinge Block
Upper
HMR04057
Hinge Block
Lower
HMR04113
Door Rope

JINDLE04 Rev B 15/09/15
Stove Spares
AIR VALVE CASSETTE SPARES
Air Valve Spindle
HMR04075
Air Cassette Frame
HMR05078
Left-Hand Bell Crank Assembly
HMR04ARRT005L
Air Valve Cassette Front Plate
HMR04024
Pushrod Assembly
HME04ARRT021
Instruction Plate
HME04080
Magnet
FMAG10-5-3.2 CS
Control Knob
HMR04031
Control Facia Assembly
HME04ARRT015
Starlock Axle Cap
Right-Hand Bell Crank Assembly
HMR04ARRT005R
Right-Hand Air Valve Assembly
HMR04ARRT020R
Left-Hand Air Valve Assembly
HMR04ARRT020L