djm direct DJMMIG130 User manual

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1.Introduction
MANUFACTURER:
DJM Direct.com
Unit 43 Churchill Way,
Lomeshaye Industrial Estate,
Nelson, Lancashire BB9 6RT UK
DEAR CUSTOMER
We hope your new tool brings you much enjoyment and success.
NOTE:
According to the applicable product liability laws, the manufacturer
of the device does not assume liability for damages to the product or
damages caused by the product that occurs due to:
●Improper handling,
●Non-compliance of the operating instructions,
●Repairs by third parties, not by authorized service technicians,
●Installation and replacement of non-original spare parts, .
●Application other than specified,
WE RECOMMEND:
Read through the complete text in the operating instructions before
installing and commissioning the device. The operating instructions
are intended to help the user to become familiar with the machine
and take advantage of its application possibilities in accordance with
the recommendations. The operating instructions contain important
information on how to operate the machine safely, professionally
and economically, how to avoid danger, costly repairs, reduce
downtimes and how to increase reliability and service life of the
machine. In addition to the safety regulations in the operating
instructions, you have to meet the applicable regulations that apply
for the operation of the machine in your country. Keep the operating
instructions package with the machine at all times and store it in a
plastic cover to protect it from dirt and moisture. Read the
instruction manual each time before operating the machine and
carefully follow its information. The machine can only be operated by
persons who are instructed concerning the operation of the machine
and who are informed about the associated dangers. The minimum
age requirement must be complied with. In addition to the safety
requirements in these operating instructions and your country’s
applicable regulations, you should observe the generally recognized
technical rules concerning the operation of machines.
2.Device Description
DJMMIG130(NO GAS)
1. Handle
2. Thermostat control lamp
3. Housing cover
4. ON/OFF switch
5. Welding wire speed controller
6. Switch for welding current adjustment
7. Mains plug
8. Earth clamp
9. Hose package
10. Welding nozzle
11. Torch
12. Wire brush
13. Welding screen
14. Torch trigger
15. Welding tip
16. Solid wire(Ø0.9mm, 0.45kg)

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DJMMIG195(GAS/NO GAS)
1. Handle
2. Thermostat control lamp
3. Housing cover
4. Switch for welding current adjustment
5. ON/OFF switch
6. Welding wire speed controller
7. Gas connection point
8. Wheels
9. Wheels
10. Mains plug
11. Earth clamp
12. Hose package
13. Torch
14. Welding nozzle
15. Welding tip
16. Torch trigger
17. Wire brush
18. Welding screen
19. Solid wire(Ø1.0mm, 1kg)
3. Unpacking
●Open the packaging and remove the device carefully.
●Remove the packaging material as well as the packaging and
transport bracing (if available).
●Check if the delivery is complete.
●Check the device and accessory parts for transport damage.
●If possible, store the packaging until the warranty period has
expired.
ATTENTION
The device and packaging materials are not toys! Children must not
be allowed to play with plastic bags, film and small parts! There is a
risk of swallowing and suffocation!
4. Intended Use
The flux cored welding set is designed for self-shielding flux cored
welding using suitable wire. The additional application of gas is not
required.
The equipment is to be used only for its prescribed purpose. Any
other use is deemed to be a case of misuse. The user / operator and
not the manufacturer will be liable for any damage or injuries of any
kind caused as a result of this.
Please note that our equipment has not been designed for use in
commercial, trade or industrial applications. Our warranty will be
voided if the equipment is used in commercial, trade or industrial
businesses or for equivalent purposes.
5.Safety Precautions For All Types Of
Welding
5.1 WARNING:AS with all machinery, there are certain hazards
involved with their operation and use. Exercising respect and
caution will considerable lessen the risk of personal injury.
However, if normal safety precautions are overlooked, or ignored,
personal injury to the operator may result.
5.2 General precautions
5.2.1 Burn prevention
Wear protective clothing-gauntlet gloves designed for use in welding,
apron, and protective shoes. Button shirt collar and pocket flaps, and
wear cuffless trousers to avoid entry of sparks and slag. Wear helmet
with safety goggles or glasses with side shields underneath,
appropriate filter lenses or plates(protected by clear cover glass).
This is a must for welding or cutting, (and chipping) to protect the
eyes from avoid oily grasy clothing. A spark may ignite them. Hot
metal such as electrode stubs and workpieces should never be

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handled without gloves. First aid facilities and a qualified first aid
person should be available unless medical facilities are close by for
immediate treatment of flash burns of the eyes and skin burns. Ear
plugs should be worn when working overhead or in a confined space.
A hard hat should be worn when others work overhead. Flammable
hair preparations should not be used by persons intending to weld or
cut.
5.2.2 Toxic fume prevention
Severe discomfort, illness or death can result from fumes, vapours,
heat, or oxygen enrichment or depletion that welding (or cutting)
may produce. Prevent them with adequate ventilation. NEVER
ventilate with oxygen. Lead-, cadmium-, zinc-, mercury- and
beryllium-, bearing materials, when welded (or cut) may produce
harmful concentrations of toxic fumes. Adequate local exhaust
ventilation must be used, or each person in the area as well as the
operator must wear an air-supplied respirator. For beryllium, both
must be used. Metals coated with or containing materials that emit
toxic fumes should not be heated unless coating is removed from the
work surface, the area is well ventilated, or the operator wears an
air-supplied respirator. Work in a confined space only while it is being
ventilated and, if necessary, while wearing an air-supplied respirator.
Vapours from chlorinated solvents can be decomposed by the heat of
the arc (or flame) to form PHOSGENE, a highly toxic gas, and other
lung and eye irritating products. The ultraviolet (radiant) energy of
the arc can also decompose trichloroethylene and perchloroethylene
vapours to form phosgene. DO NOT WELD or cut where solvent
vapours can be drawn into the welding or cutting atmosphere or
where the radiant energy can penetrate to atmospheres containing
even minute amounts of trichloroethylene or perchloroethylene.
5.2.3 Fire and explosion prevention
Causes of fire and explosion are:
- Combustibles reached by the arc, flame, flying sparks, hot slag or
heated material;
- Misuse of compressed gases and cylinders;
- short circuits.
BE AWARE THAT flying sparks or falling slag can pass through cracks,
along pipes, through windows or doors, and through wall or floor
openings, out of sight of the goggled operator. Sparks and slag can fly
10M.
To prevent fires and explosion: keep equipment clean and operable,
free of oil, grease, and (in electrical parts) of metallic particles that
can cause short circuits. If combustibles are in area, do NOT weld or
cut. Move the work if practicable, to an area free of combustibles.
Avoid paint spray rooms, dip tanks, storage areas, ventilators. If the
work cannot be moved, move combustibles at least 10M, away out of
reach of sparks and heat; or protect against ignition with suitable and
snug fitting, fire- resistant covers or shields.
Walls, ceilings, and floor near work should be protected by heat
resistant covers or shields. Fire watcher must be standing by with
suitable fire extinguishing equipment during and for some time after
welding or cutting if:
- appreciable combustibles (including building construction) are
within 10m.
- appreciable combustibles are further than 10m but can be ignited
by sparks.
- openings (concealed or visible) in floors or walls within 10m can
expose combustibles to sparks.
d) combustibles adjacent to walls, ceilings, roofs or metal partitions
can beignited by radiant or conducted heat.
After work is done, check that area is free of sparks, glowing embers,
and flames. An empty container that held combustibles, or that can
produce flammable or toxic vapours when heated, must never be
welded on or cut, unless container has first been cleaned. This
includes.......a thorough steam or caustic cleaning (or a solvent or
water washing, depending on the combustible’s solubility) followed
by purging and inerting with nitrogen or carbon dioxide, and using
protective equipment.
Water filling just below working level may substitute for inerting.
A container with unknown contents should be cleaned (see
paragraph above), do NOT depend on sense of smell or sight to
determine if it is safe to weld or cut.
Hollow castings or containers must be vented before welding or
cutting - they can explode.
In explosive atmospheres, never weld or cut where the air may
contain flammable dust, gas, or liquid vapours.
5.3 Electric arc(MIG,TIG) welding
Comply with precautions in 1 above, and this section. Arc welding,
properly done, is a safe process, but a careless operator invites
trouble. The equipment carries high currents at significant voltages.
The arc is very bright and hot. Sparks fly, fumes rise, ultraviolet and
infrared energy radiates, weldments are hot. The wise operator
avoids unnecessary risks and protects himself and others from
accidents.
5.3.1 Burn protection
Comply with precautions in 2. The welding arc is intense and visibly
bright. Its radiation can damage eyes, penetrate lightweight clothing,
reflect from light coloured surfaces, and burn the skin and eyes. Skin
burns resemble acute sunburn, those from gas - shielded arcs are
more severe and painful.
DON’T GET BURNED! COMPLY WITH PRECAUTIONS!
a) Protective clothing
Wear long sleeved clothing (particularly for gas shielded arc) in
addition to gloves, apron and shoes (2A). As necessary, use additional
protective clothing such as leather jacket or sleeves, flameproof

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apron, and fire-resistant leggings. Avoid outer garments of untreated
cotton. Bare skin protection: Wear dark substantial clothing, Button
collar to protect chest and neck and button pockets to prevent entry
of sparks.
b) Eye and head protection
Protect eyes from exposure to arc. NEVER look at an electric arc
without protection. Welding helmet or shield containing a filter plate
shade no. 12 or denser must be used when welding. Place over face
before striking arc. Protect filter plate with a clear cover plate.
Cracked or broken helmet or shield should NOT be worn; radiation
can pass through to cause burns. Cracked, broken, or loose filter
plates must be replaced IMMEDIATELY. Replace clear cover plate
when broken, pitted, or spattered. WE SUGGEST you wear flash
goggles with side shields under the helmet, to give some protection
to the eyes should the helmet not be lowered over the face before an
arc is struck. Looking at an arc momentarily with unprotected eyes
(particularly a high intensity gas-shielded arc) can cause a retinal
burn that may leave a permanent dark area in the field of vision.
Before welding whilst wearing contact lenses, seek advice from your
optician.
c) Protection of nearby personnel
For production welding, a separate room or enclosed bay is best. In
open areas, surround the operation with low reflective, non-
combustible screens or panels. Allow for free air circulation,
particularly at floor level. Provide face shields for all persons who will
be looking directly at the weld. Others working in the area should
wear flash goggles. Before starting to weld, make sure that screen or
bay doors are closed.
5.3.2 Toxic fume prevention
Comply with precautions in 2B. Generator engine exhaust must be
vented to the outside air. Carbon monoxide can kill.
5.3.3 Fire and explosion prevention
Comply with precautions in 2C. Equipment’s rated capacity. Do not
overload arc welding equipment. It may overheat cables and cause a
fire. Loose cable connections may overheat or flash and cause a fire.
Never strike an arc on a cylinder or other pressure vessel. It creates a
brittle area that can cause a violent rupture or lead to such a rupture
later under rough handling.
5.3.4 Shock prevention
Exposed live conductors or other bare metal in the welding circuit, or
in unearthed, electrically-LIVE equipment can fatally shock a person
whose body becomes a conductor. DO NOT STAND, SIT, LIE, LEAN ON,
OR TOUCH a wet surface when welding, without suitable protection.
5.3.5 Protection for wearers of electronic life supp’t devices
(pacemakers)
Magnetic fields from high currents can affect pacemaker operation.
Persons wearing electronic life support equipment (pacemaker)
should consult with their doctor before going near arc welding,
gouging, or spot welding operations.
5.3.6 To protect against shock:
Keep body and clothing dry. Never work in damp area without
adequate insulation against electrical shock. Stay on a dry duckboard,
or rubber mat when dampness or sweat can not be avoided. Sweat,
sea water, or moisture between body and an electrically LIVE part -
or earthed metal - reduces the body surface electrical resistance,
enabling dangerous and possibly lethal currents to flow through the
body.
a) Earthing the equipment
When arc welding equipment is earthed according to the National
Electrical Code, and the workpiece is earthed, a voltage may exist
between the electrode and any conducting object.
Examples of conducting objects include, but are not limited to,
buildings, electrical tools, work benches, welding power source cases,
workpieces, etc. Never touch the electrode and any metal object
unless the welding power source is off. When installing, connect the
frames of each unit such as welding power source, control, work
table, and water circulator to the building earth.
Conductors must be adequate to carry earth currents safely.
Equipment made electrically LIVE by stray current may shock,
possibly fatally. Do NOT EARTH to electrical conduit, or to a pipe
carrying ANY gas or a flammable liquid such as oil or fuel.
b) Electrode holders
Fully insulated electrode holders should be used. Do NOT use holders
with protruding screws or with any form of damage.
c) Connectors
Fully insulated lock-type connectors should be used to join welding
cable.
d) Cables
Frequently inspect cables for wear, cracks and damage.
IMMEDIATELY REPLACE those with excessively worn or damaged
insulation to avoid possibly lethal shock from bared cable. Cables
with damaged areas may be taped to give resistance equivalent to
original cable. Keep cable dry, free of oil and grease, and protected
from hot metal and sparks.
e) Terminals and other exposed parts
Terminals and other exposed parts of electrical units should have
insulating covers secured before operation.
f) Electrode
a) Equipment with output on/off control (contactor) Welding power
sources for use with the gas metal arc welding, gas tungsten arc
welding and similar processes normally are equipped with devices
that permit on/off control of the welding power output. When so
equipped the electrode wire becomes electrically LIVE when the
power source switch is ON and welding gun switch is closed. Never
touch the electrode wire or any conducting object in contact with the

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electrode circuit unless the welding power source is off. b)
Equipment without output on/off control (no contactor) Welding
power sources used with shielded metal arc welding and similar
processes may not be equipped with welding power output on/off
control devices. With such equipment the electrode is electrically
LIVE when the power switch is turned ON. Never touch the electrode
unless the welding power source is off.
g) Safety devices
Safety devices such as interlocks and circuit breakers should not be
disconnected or shunted out. Before installation, inspection, or
service of equipment, shut OFF all power and remove line fuses (or
lock or red-tag switches) to prevent accidental turning ON of power.
Do not open power circuit or change polarity while welding. If, in an
emergency, it must be disconnected, guard against shock burns, or
flash from switch arcing. Always shut OFF and disconnect all power to
equipment. Power disconnect switch must be available near the
welding power source.
6.Preparation Of The Working Area
The working area must be sufficiently spacious, not humid, and
well-ventilated as to avoid any fumes which develop from the
welding process and from incidental material adhering to the pieces
to be welded (oils, paints, tars...) which may cause annoyance to the
operator. Avoid welding by contact with humid parts nearby
combustible liquids. Least of all, do not weld upon tanks which may
contain flammable residuals.
ADDITIONAL SAFETY PRECAUTIONS FOR MIG WELDING
✔ALWAYS ensure that there is full free air circulating
around the outer casing of the machine, and that the
louvres are unobstructed.
✔Welding arc can seriously damage your eyes. Both
operator and spectators must ALWAYS use a proper
welding face shield or helmet, with suitable filter lenses.
Proper gloves and working clothes should be worn at all
times.
✔ALWAYS inspect the hose before use to ensure it is in
good condition.
✔ALWAYS keep the free length of hose outside the
work area.
✔ALWAYS remove all flammable materials from the
welding area.
✔ALWAYS Keep fire extinguisher handy....’Dry Powder,
C02 or BCF, NOT Water
✗NEVER remove any of the panels unless the machine
is disconnected from the supply, AND never use the
machine with any of the panels removed.
✗NEVER attempt any electrical or mechanical repair
unless your are a qualified technician. If you have a
problem with the machine contact your local dealer.
✗NEVER use or store in a wet/damp environment. DO
NOT EXPOSE TO RAIN.
✗NEVER continue to weld, if, at any time, you feel
even the smallest electric shock.
Stop welding IMMEDIATELY, and DO NOT attempt to use
the machine until the fault is diagnosed and corrected.
✗NEVER point the MIG torch at any person or animal.
✗NEVER touch the MIG torch nozzle until the welder is
switched OFF and the nozzle has been allowed to cool
off.
✗NEVER connect, disconnect, or attempt to service
the MIG torch,
until the machine is switched OFF and disconnected
from the mains
supply.
✗NEVER allow the cables to become wrapped around
the operator or any person in the vicinity.
7.Safety Equipment
A comprehensive range of safety equipment for use
when welding is available from your local dealer.
NO-GAS WELDING –PRINCIPLES OF OPERATION
MIG (Metal Inert Gas) welding is a process in which a
power wire electrode is fed continuously into the weld
pool at a controlled, constant rate.
The wire is connected to the negative side of a rectified
voltage supply. The workpiece is connected to the
positive side of the supply.
When the wire is fed, it comes into contact with the
workpiece and an arc is struck. The arc melts the wire
and the material, fusing it together.
The wire, which is fed by the wire feed motor is fed into
the weld pool, burning itself off at a rate dependent
upon the selected wire feed speed.
DANGER –ELECTRIC SHOCK CAN BE FATAL.
A Person qualified in first aid should always be
present in the working area. If person is unconscious
and electric shock is suspected, do not touch the
person if he or she is in contact with the welder or
cables. Disconnect the welder from the power
source and then use first aid . Dry wood, or other
insulating material can be used to move cables, if
necessary, away from the person.

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To protect the weld pool from oxidation and impurities
during the welding process, a shielding gas flows over
and around the weld pool. This gas flow is provided by a
flux core within the welding wire electrode. The flux
melts due to the heat produced, giving off a gas. This gas
prevents oxygen, in the surrounding air, from coming
into contact with the molten pool at a critical time.
Solidification takes place, creating a much stronger,
cleaner weld, free of impurities.
BENEFITS OF NO-GAS MIG WELDING
1. No need for cumbersome or short life gas bottles
2. Better outdoor use as wind has less chance of
disturbing the gas shroud.
3. 50% faster welding time.
4. Operator training time kept to a minimum.
5. There is no slag removal, thus eliminating almost all
post-welding cleaning operations.
6. Minimum waste of welding consumables.
7. Overall, a faster more efficient way of getting the job
done.
8. Less heat - less distortion.
9. Ability to weld thin material.
8. Technical Data
Specifications:
DJMMIG130(NO GAS)
Mains Voltage - 230V / 50Hz
Rated Max. Supply Current - 16A
Output Amperage Range @
Duty Cycle –50A@60% 120A@ 10%
No Load Voltage - 33V
Suitable Size Flux Cored - 0.6-0.9mm
Wire Spool Capacity - Up to 1Kg
DJMMIG195(GAS/NO GAS)
Mains Voltage - 230V / 50Hz
Rated Max. Supply Current - 20A
Output Amperage Range @
Duty Cycle –180A@ 10%
No Load Voltage - 23-43V
Suitable Size Flux Cored - 0.8-1.0mm
Wire Spool Capacity - Up to 1Kg
9. Assembly & Installation
9.1 Fitting the welding screen
- Place the welding glass (A) over it in the frame for welding
screen(B).
- Insert the handle welding mask hole.
9.2 Fitting the wire spool
Wire types
Various welding wires are required for different applications. The
welding set can be used with welding wires with a diameter of 0.9
mm(For DJMMIG130) or 1.0mm(For DJMMIG195). The appropriate
feed rollers and contact tubes are supplied with the set. The feed
roller, contact tube and wire cross-section must always match each
other.
Wire spool capacity
Wire spools with a maximum weight of 0.45 kg can be fitted in the
welding set. (For DJMMIG130)
Wire spools with a maximum weight of 1 kg can be fitted in the
welding set. (For DJMMIG195)
9.3 Inserting the wire spool
- Unlock the housing cover by turning the fastening screw through
90°and flip open the cover.
- Check that the windings on the spool do not overlap so as to ensure
that the wire can be unwound evenly.
- Place the wire spool on the spool holder . Ensure that the end of the
welding wire is unwound on the side of the wire guide, see arrow.

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- Inserting the welding wire and adjusting the wire guide
- Pull the pressure roller spring and swing it upward.
- Pull the pressure roller holder(E) downwards .
- Swing the screws (F) 90 °and pull off upwards.
- Check the feed roller (G). The appropriate wire thickness must be
specified on the top of the feed roller (G). The feed roller (G) is fitted
with two guide grooves. Turn the feed roller (G) over if necessary or
replace it.
- Position the feed roller holder (G) again and secure it.
- Remove the gas nozzle (10) from the torch (11) by turning it
clockwise, unscrew the contact tube (15). Place the hose package (9)
on the floor as straight as possible pointing away from the welding
set.
- Cut off the first 10 cm of the welding wire to produce a straight cut
with no shoulders, warping or dirt. Deburr the end of the welding
wire.
- Push the welding wire through the guide tube (C) between the
pressure and feed rollers (G) into the hose package mounting (H).
Carefully push the welding wire by hand into the hose package until it
projects out of the hose package by approx. 1 cm at the torch.
- Push the pressure roller holder(E) upwards and Pull the pressure
roller spring(D) and swing it downward.
- Screw the appropriate contact tube for the welding wire diameter
on to the torch and fit the gas nozzle, turning it clockwise.
- Set the adjusting screw for the roller brake (I) so that the wire can
still be moved and the roller stops automatically after the wire
guide has been braked.
10.Operation
Before any work on the machine itself, remove the mains plug from
outlet.
Setting
Since the welding set must be set to suit the specific application, we
recommend that the settings be made on the basis of a test weld.
10.1 MIG Welding principles
MIG (Metal Inert Gas) welding allows you to fuse together two
similar metals without altering the properties of the metal.
A consumable wire electrode is continuously fed through the welding
torch that is fitted with a concentric gas nozzle. the wire is connected
to a high voltage supply which creates an electric arc between the
electrode (the wire) and the workpiece. The arc is used to create the
required heat to turn the metal into a molten state. The wire is used
as both the electrode and as a filler.
The gas is used to prevent oxidation and to shield the arc and the
weld from atmospheric contamination. The choice of gas is
dependent upon the material being welded.

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When using the welder in a gasless configuration the shielding gas is
created from the flux within the welding wire.
When using the welder outside, you may need to erect a wind break
to make sure the shielding gas is not blown away, thereby leaving a
poor quality weld.
10.2 Gas/No-Gas Selection (for with DJMMIG195)
The welder can be configured to weld, with or without a gas supply
according to the type of welding wire being used.
- Mild Steel solid core (With Gas),
- Flux Cored (No Gas)
Welding without gas
- If using 0.9mm flux cored wire, connect the terminal as shown.
- The earth cable (Thicker Lead) should be connected to the positive
(Red) terminal.
- The cable from torch (Thinner Lead) should be connected to the
Negative (Black) terminal
Welding with gas
- If using solid cored wire 0.6/0.8mm mild steel, connect the terminal
as shown.
- The earth cable (Thicker Lead) should be connected to the negative
(Black) terminal.
- The cable from torch (Thinner Lead) should be connected to
the positive (Red) terminal.
CONNECTING THE GAS SUPPLY
- Connect a bottled gas supply to the small tube at the back of the
welder.
10.3 OPERATING THE WELDER
Setting the welding current
-The welding current can be set to 2 different levels using the
welding current adjustment switch . The required welding current
depends on the material thickness, the required penetration depth
and the welding wire diameter.
Setting the wire feed speed
-The wire feed speed is automatically adjusted to the current setting.
The final wire feed speed setting can be made on the welding wire
speed controller. It is advisable to start with the medium setting and
to re-adjust the speed as necessary. The required quantity of wire
depends on the material thickness, the penetration depth, the
welding wire diameter and also the size of the gap to be bridged
between the workpieces you wish to weld.
Electrical connection
- Before you connect the equipment to the mains supply make sure
that the data on the rating plate are identical to the mains data.
- The equipment may only be operated from properly earthed and
fused shock-proof sockets.
Connecting the earth terminal
- Connect the welding set’s earth terminal in the immediate vicinity
of the welding position if possible. Ensure that the contact point is
bare metal.
Welding
- When all the electrical connections for the power supply and
welding current circuit have been made, you can proceed as follows:
- The workpieces for welding must be clear of paint, metallic
coatings, dirt, rust, grease and moisture in the area where they are to
be welded.
- Set the welding current and wire feed

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- Hold the welding screen in front of your face and move the welding
nozzle to the point on the workpiece where you wish to complete the
weld. Now press the torch switch.
- When the arc is burning, the welding set will feed wire into the weld
pool. When the weld nugget is large enough, move the torch slowly
along the required edge. Move it to and fro if necessary to enlarge
the weld pool a little.
- Find the ideal setting of the welding current and wire feed speed by
carrying out a test weld. Ideally an even welding noise will be
audible. The penetration depth should be as deep as possible, but
the weld pool must not be allowed to fall through the workpiece.
- Do not remove the slag until the weld has cooled. If you want to
continue a welding job on an interrupted weld seam, the slag from
your initial attempt must first be removed.
11.Safety equipment
Thermostat
The welding set is fitted with an overheating guard that protects the
welding transformer from overheating. If the overheating guard trips,
the control lamp on your set will be lit. Allow the welding set to cool
for a time.
12.Maintenance
Frequency of maintenance operations depends on the operating
conditions, how intensively the welder is used, and how clean or dirty
the welding site is (aggressive atmospheres, etc).
Always inspect the cables, both earth and torch cable, before use to
ensure they are in perfect condition.
Ensure the earth clamp is clean and secured correctly to the cable.
Check the hose for security and serviceability.
As a general rule the covers should br removed and the transformer,
and other components, should be inspected at least annually.
Consult your dealer for advice if necessary.
Welding shield
Always maintain the welding mask in good condition. If the clear
glass protection lens becomes badly pitted, sufficient to interfere
with vision, or cracked, have it replaced immediately.
Replacement clear and dark lenses are available from your dealer -
see Parts Lists for details. NEVER use any dark filter lens other than
that provided by my company, or one with the same certified ‘Optical
class’ (degree of protection).
The shield should always be cleaned with a clean soft cloth after use,
ensuring the lenses are clean. Remove any dust that may have
accumulated and store it in a safe place where it cannot be damaged.
NEVER use a shield that is not in perfect condition.

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13.Parts List and Parts Diagram
DJMMIG130
No.
Description
No.
Description
1
Screw
10
Spacer
2
Handle
11
Nut
3
Top panel
12
Rivet
4
Left panel
13
Guard ring of torch
5
Middle panel
14
Transformer
6
Wire feed
15
Bottom panel
7
Screw
16
Thermal protection
8
Wire spool holder
17
Screw
9
Screw
18
Nut
No.
Description
No.
Description
19
Potentionmeter
28
Water joint
20
PC board
29
Earth clamp
21
Welding torch
30
Plug
22
Kickstand
31
Screw
23
Knob
32
Plastic foot
24
Fan
33
Screw spacer
25
Overheating
indicator light
34
Right panel
26
Power switch
27
Adjustment switch

11
DJMMIG195
No.
Description
No.
Description
1
M4X12 bolt
13
M4x15 bolt
2
Left panel
14
Wire shaft collar
3
Reactor
15
M4x15 bolt
4
Transformer
16
M8 nut
5
M5 nut
17
M8 plastic nut
6
M5 spring cushion
18
Connection terminal
7
M5 plain cushion
19
Plastic insulation
cushion
8
Down-bracket
20
M8 plain cushion
9
Heat element
21
M8 spring cushion
10
Wire-feeding
motor
22
Bottom panel
11
Rectifier
23
Handle
12
Vertical panel
24
M5x20 bolt
No.
Description
No.
Description
25
Switch
36
Ø3 steel wire
26
Main switch
37
Right panel
27
Indicator light
38
M5x70 bolt
28
Potentiometer
handle
39
M5x25 bolt
29
Electrode holder
40
Back panel
30
Infix reed
41
Bottle bracket
31
Plug
42
M5x12 bolt
32
Earth clamp
43
Fan
33
Nut
44
M8x90 bolt
34
Wire-feeding
control panel
45
Transformer
35
Front panel

12
Data: 18/11/2020
MIG WELDER –Part. No.DJMMIG130 DJMMIG195
EN IEC 60974-1:2018+A1:2019
EN 50445:2008
EN 60974-10:2014+A1:2015
EN 61000-3-11:2000
EN 61000-3-12:2011
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive

13
8-1/4”Mitre Saw – Part. No. DJMSL8
EN 62841-1 :2015+AC:15
EN 62841-3-9 : 2015+AC:16+A11:17
EN 55014-1:2017
EN 55014-2 : 2015
EN 61000-3-2:2014
EN 61000-3-3:2013