Dormakaba Crane 4000LE Programming manual

Crane 4000LE
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Wiring, Setup and
Troubleshooting Manual
RL6002-003 – 07-2022
| EN |

2 Crane 4000LE 07-2022RL6002-003
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Table of Contents
Table of contents
 General information 
 Product description 
. Crane LE series 
. Available options 
. Revolving door assembly components
overview,  wing door 
. In-ground Motion Assist  assembly and
Remote control enclosure 
. Motion Assist function module 
. Steel shaft assembly, Job ID tag 
. Motion Assist  extension cables to
remote enclosure 
 Safety information 
. Safety Warnings 
 Operator components 
. Emergency Stop pushbutton 
.. Triggering an Emergency Stop 
.. Start up after an Emergency Stop 
. Mode switch 
. Fault LED 
. Service panel (option) 
. Wave to Open plate (option) 
. Operator component locations 
 Technical information 
. LE series model comparison 
. Motion Assist  technical information 
 Motion Assist  remote enclosure 
. Remote enclosure assembly RK
hardware 
. Install Motion Assist  power supply on
mounting bracket 
. Install Motion Assist  control unit on
mounting bracket 
. Install Motion Assist  "S" function
module 
. Install Motion Assist  power supply
assembly into enclosure 
. Install Motion Assist control unit assembly
into enclosure 
. Install cables from Motion Assist  power
supply to control unit 
. Install enclosure at selected location and
connect conduits 
. Connect  Vac and earth ground cable
from remote enclosure to customer
 Vac distribution panel 
. Connect earth ground cable from remote
enclosure to in-ground
container 
. Connect Motion Assist  extension
cables to Motion Assist  drive cables 
. Connect Motion Assist  drive extension
cables to Motion Assist  control unit in
remote enclosure 
 Wiring interfaces to Motion Assist 
remote enclosure 
. Operator interface wiring 
. Motion Assist  remote enclosure wiring 
 Motion Assist  control unit terminal
interface 
. Motion Assist  control unit terminals 
 Motion Assist  control unit –
installation and wiring 
. Motion Assist  control unit connectors
for component wiring 
. Motion Assist  control unit connectors 
. Emergency stop pushbutton installation
and wiring 
. Mode switch installation and wiring 
. Wave to Open plate (option) installation
and wiring 
. Night bank (option) installation and wiring 
. Fault LED installation and wiring 
. Service panel (option) installation and
wiring 
 Control unit keypad and display 
. Motion Assist  control unit keypad and
display 
. Control unit firmware version and updates 
. Restore factory settings 
. Acknowledging errors 
. Accessing and changing parameters 
 Parameters, special functions, diagnostics 
. Basic parameters F, d, and dE 
. Driving parameters 
. Special functions 
. Diagnostics 
 First commissioning 
. Before commissioning 
. Safety during commissioning 
. Learning cycle safety and information 
. Motion Assist  power up 
. Set basic parameter F, door type 
. Set basic parameter d, door diameter 
. Set basic parameter dE, door rotation 
. Perform learning cycle 
. Verify driving parameters according to
ANSI/BHMA A. 
 Perform learning cycle -
door systems already commissioned 
. Learning cycle safety and information 
. Perform learning cycle 

3Crane 4000LE 07-2022RL6002-003
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Table of Contents
 Parameter detail 
. Motion Assist  modes of operation
with "S" module 
. Basic parameters F, d and dE 
. Driving parameters 
 Special functions, diagnostic detail 
. Motion Assist  modes of operation
with Motion Assist module 
. Special functions 
. Diagnostics 
 Error list 
. Error indication 
. Reset column of error list (Para. .) 
. Error list
 Information 
 Revolving door functional test 
. Revolving door functional test 
 Install in-ground container covers 
. Install outer section container lids 
. Install floor cover plates 
Appendix A - Definitions 
A. Revolving door definitions, from
ANSI/BHMA A. appendix 
Appendix B - dormakaba handheld 
B. Firmware update 
B. dormakaba handheld; access parameters 
B. dormakaba handheld configuration
parameters 
B. dormakaba handheld driving parameters 
B. dormakaba handheld special functions 
B. dormakaba handheld diagnostics 
B. New dormakaba handheld; language
change to English 
Appendix C - Function modules 
C. Function modules 
C. Container module 
C. Installing function module 

4 Crane 4000LE 07-2022RL6002-003
Chapter 1Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Installation instructions.
This document contains important instructions for
wiring, setup and troubleshooting of Crane LE
series manual revolving doors with:
• In-ground Motion Assist  drive.
• In-ground speed control.
• Remote control enclosure.
. Manual storage.
This document must be kept in a secure place, and
accessible for reference as required.
If the door system should be transferred to another
facility, insure that this document is transferred as well.
. dormakaba.us website.
Manuals are available for review, download, and printing
on the dormakaba.us website.
. Symbols used in these instructions.
WARNING
This symbol warns of hazards which could result
in personal injury or threat to health.
NOTICE
Draws attention to important information
presented in this document.
CAUTION
Warns of a potentially unsafe procedure or
situation.
TIPS AND RECOMMENDATIONS
Clarifies instructions or other information
presented in this document.
. Dimensions
Unless otherwise specified, all dimensions are given in
inches (“).
. Environment
Crane revolving doors are designed to operate on an
interior or exterior building surface.
 General information

5Crane 4000LE 07-2022RL6002-003
Chapter 2Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
 Product description
.. In-ground low profile container.
• Motion Assist 360 drive.
• Gearless electromagnetic direct drive system.
• Low energy application.
• In-ground speed control.
.. Remote control enclosure.
• Motion Assist 360 power supply and control unit.
.. Curved enclosure walls.
. Extruded aluminum, formed stainless steel, formed
bronze.
. Post and base connection: recessed below finished
floor connected with steel mounting clips set in floor
of finished concrete.
. Curved enclosure glass panels:
• /" laminated glass.
• /" laminated glass (AL with center post).
.. Door wings.
. Herculite, formed stainless steel, formed bronze.
. Patch fitting extruded aluminum cladded in formed
stainless steel, formed bronze formed aluminum
custom cladded in factory.
. Cladded herculite, aluminum, formed stainless steel,
formed bronze custom cladded and finished in
factory.
.. Canopy
. All glass.
• /" laminated float glass.
• PVB interlayer depending on application.
. Crane LE series
. Available options
.. LE available options.
Reference Chapter .
• Welded floor grills.
• Custom push bars.
Fig. 2.1.1 4 wing 4000LE 4 wing revolving door

6 Crane 4000LE 07-2022RL6002-003
Chapter 2Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Revolving door assembly components overview,  wing door
Fig. 2.5.1 Steel shaft
assembly, 4
wing door Fig. 2.5.2 Wing assembly example
Fig. 2.5.4 4 wing 4000LE 4 wing revolving door
# Description
Center shaft assembly
Wing assembly
Center post
Quarter post/end wall
Glass canopy assembly
Wing glass
Enclosure glass
In-ground low profile container
Header bar assembly
 Floor bar assembly
Table 2.5.1 Crane 4000LE assemblies and parts
Fig. 2.5.5 Quarter
post/end
wall Fig. 2.5.6 Center post
Fig. 2.5.3 Header and floor bars
12
3
4
5
6
7
8
9
10

7Crane 4000LE 07-2022RL6002-003
Chapter 2Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Fig. 2.6.1 In ground container assembly, low profile
. In-ground Motion Assist  assembly and Remote control enclosure
Fig. 2.6.2 Remote control enclosure RK6007
Fig. 2.6.3 Motion Assist 360 drive
Fig. 2.6.4 Identification label Motion Assist 360 drive
2
3
1
. Motion Assist function module
Fig. 2.7.1 "S" Motion Assist module
1"S" module (GRN)
Motion Assist
RX6003-002
1
.. Motion Assist function module used with
LE and LE revolving doors.
The Motion Assist  control unit is supplied with a
"S" Motion Assist function module.
• Mode switch functions for the function module are
listed in Para. ..
• S" function module enables specific Parameters,
Special Functions and Diagnostics.
Art.Nr.: 34050001150
100 - 240V ~ 50/60 Hz
-40 - +60°C
5
3
540
DIN 18650
Made in Germany
DORMA Deutschland GmbH
Dorma Platz 1
58256 Ennepetal
Germany
IP20
month year
System:
Speed Limiter:
Positioning Automatic:
Static force:
Servomatic:
Static force:
Automatic:
Static force:
58 W
8 W
150 N
67 N
58 W
67 N
1/2/3
0
102 W
KT FLEX Direct drive system
# Description
Remote control enclosure RS-
Motion Assist  power supply RX
Motion Assist  control unit RX
In-ground speed control RS-
Container assembly weldment RS
Leveling plate assembly RS
 Motion Assist  drive
RX
 Identification label
 Drain fitting RC
 Outer cover assembly RS
 Container lid, center section RC
 Conduit adapter, DC wiring RC-
 Bottom plug adapter, in-ground drive/
speed control LP RC
Table 2.6.1 In-ground container and Remote enclosure
10
11
Art.Nr.:34050001150
100- 240V ~ 50/60Hz -40- +60°C
5
3
540
DIN18650
Madein Germany
DORMADeutschland GmbH
DormaPlatz 1
58256Ennepetal
Germany
IP20
month year
System:
SpeedLimiter: PositioningAutomatic: Staticforce: Servomatic: Staticforce: Automatic: Staticforce:
58W
8W
150N
67N
58W
67N
1/2/3
0
102W
KTFLEX Direct drive system
5
9
12
13
13
14
15
16
4
10

8 Crane 4000LE 07-2022RL6002-003
Chapter 2Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Steel shaft assembly, Job ID tag
Fig. 2.8.1 Steel center shaft job ID tag location
Fig. 2.8.2 Job tag
CRANE REVOLVING DOORS ™
JOB #
1
1Job tag RD6001
. Motion Assist  extension cables to remote enclosure

RX- Motor extension cable, ' (standard)
Optional motor extension cables
RX- Motor extension cable, '
RX- Motor extension cable, '

RX- Hall sensor extension cable, ' (standard)
Optional Hall sensor extension cables
RX- Hall sensor extension cable, '
RX- Hall sensor extension cable, '
Table 2.9.1 Motion Assist 360 drive extension cables .. Motion Assist  extension cables.
Extension cables connect Motion Assist  drive cables
in in-ground container to Motion Assist  control unit
in remote enclosure (Para. .).
Fig. 2.9.1 Motor extension cable
Plu
g
Socket
1
12” ground wire 12” ground wire
Socket Plug
2
Fig. 2.9.2 Hall sensor extension cable

9Crane 4000LE 07-2022RL6002-003
Chapter 3Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
.. Safety instructions.
Observe safety warnings as they are presented in this
manual.
.. Safety warnings.
WARNING
Damage to equipment or incorrect equipment
operation may result from an incorrect installation.
WARNING
Hazard to mechanical processes by use of
control settings, elements, or procedures not
documented in this manual!
WARNING
Electric shock hazard!
By use of control elements, settings, or
procedures not documented in this manual!
WARNING
Work on electrical equipment and  Vac
wiring installation must be performed only by
qualified personnel!
WARNING
Danger of death from contact with voltage or
electrical short circuits!
As a result of missing or defective electrical
grounding of the drive system, contact with
voltages or electrical short circuits is possible.
• Never put the revolving door into operation
without an earth ground connected to the
drive grounding terminal (Chapter ).
• Prior to drive commissioning, drive
components must be connected to the
grounding terminal (Chapters ,):
• Controller
• Power supply unit
• Drive unit support system
 Safety information
WARNING
Metallic doors must be grounded per national
and local codes!
WARNING
Hand pinch point and crushing hazards!
WARNING
Crushing hazards!
.. Pacemakers and other medical implants warning.
WARNING
This sign is located on the Motion Assist 
drive (Para. .) and warns of the hazards for
people with pacemakers and other active
medical implants.
Strong electromagnetic or magnet fields may
be present in the vicinity of this sign. These
fields may disrupt pacemakers or other medical
implants or cause them to malfunction.
People wearing pacemakers and other active
medical implants should not approach
components with this safety warning.
p
People with pacemakers and other active
medical implants should not come within
20 inches [51 cm] of the operator!
. Safety Warnings

10 Crane 4000LE 07-2022RL6002-003
Chapter 4Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
 Operator components
. Emergency Stop pushbutton
Fig. 4.1.1 Emergency Stop pushbutton
.. Emergency Stop pushbutton locations.
• Building interior on the leading door quarter post.
• Second Emergency stop pushbutton located on the
building exterior.
.. Actuation of Emergency Stop pushbutton.
. A time delay disconnection of the Motion Assist 
drive output stage is performed (approximately two
seconds).
. During this time delay the drive performs a fast
braking of the door to a standstill.
. After the time delay the drive output stage is
switched off and door can then be turned manually.
.. Emergency Stop pushbutton reset.
• Emergency Stop pushbutton is reset by pulling or
turning the button.
.. Triggering an Emergency Stop
WARNING
Risk of injury due to deactivated safety
equipment!
After the emergency stop is activated, the drive is
unlocked. Safety devices are no longer in
operation. This can cause serious injuries if
attempts are made to turn the door manually.
• Before turning door manually, check to make
sure no one could be injured.
• If people have been locked into the revolving
door, carefully turn the door until the people
are able to exit the door.
• When turning the door manually, make sure
there are no limbs between the closing edges.
.. Start up after an Emergency Stop
WARNING
Risk of injury due to automatic startup of
revolving door!
The revolving door can set itself in motion
automatically. If there are people in the door,
they may be at risk of injury.
• Release the Emergency Stop button only
when there are no longer any people in the
revolving door.
... Procedure after an Emergency stop.
. Cause for the emergency stop has been removed.
. Reset the Emergency stop pushbutton by turning or
pulling the pushbutton.
. Door will move to the home position.
. The revolving door will continue with the current
program settings.

11Crane 4000LE 07-2022RL6002-003
Chapter 4
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Mode switch
Fig. 4.2.1 Mode switch with
key lock
.. Mode switch location.
• Mode switch cannot be directly mounted to quarter
post/end wall due to its depth.
• It is recommended to use an electrical junction box for
Mode switch mounting. The box can then be wall-
mounted in close proximity to the door or at another
preferred location.
.. Mode switch setting security.
• A key or code secures the Mode switch against
unauthorized access.
.. Mode switch functions (low energy).
0OFF
1Automatic 1
2Automatic 2
3Summer
.. Low energy speed definition -
ANSI/BHMA A..
Door speed resulting in a maximum of . lbf-ft [. Nm]
of kinetic energy.
.. Knowing act.
Consciously activating a switch with the knowledge of
what will happen such as starting, slowing or stopping a
revolving door.
Switching devices may include wall or jamb-mounted
contact switches such as push plates, fixed contact
switches and controlled access devices such as keypads,
card readers, and key switches.
Mode switch
position Function S- (Green module) - Motion Assist
Off • Revolving door will stay in the home position.
• After a set period of time, any internal lighting is switched off.
AUTOMATIC 
• A knowing act (Para. ..) switch starts rotary movement of the door wings at
low energy speed (Para. ..). Acceleration to walking speed is done manually.
• Manually pushing the door starts rotary movement of the door wings at low
energy speed. Acceleration to walking speed is done manually.
• Revolving door automatically stops in the next starting position as soon as it is
no longer manually operated.
AUTOMATIC 
• Door rotates continuously at a low energy speed. Acceleration to walking speed
is done manually.
• After door passage, the door slows down to low energy speed and continues to
rotate at low energy speed.
Summer
• Revolving door stops at its starting position and the drive is unlocked.
• Door wings can be rotated manually.
• Bookfold: wings can be folded to the side.

12 Crane 4000LE 07-2022RL6002-003
Chapter 4Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Service panel (option)
.. Service panel.
• Typically located on side of leading quarter post.
• Service panel offers service personnel the option to
connect to the Motion Assist  control unit from a
location other than at the Remote Control Enclosure.
.. Communication cable for RJ connector.
• Reference Para. . for handheld communication
cable.
1RJ45 cover
Fig. 4.4.1 Service panel
DX4604-08C
1
.. Fault LED.
• Fault LED provides error number indication.
• Frequency and rate of LED flashes indicates error
number. Ref. Chapter , Error List.
.. Fault LED location.
Fault LED located above or below Mode switch at
installation.
.. Error number and LED blinking codes.
• First digit of error number indicates how frequently
the error LED slowly flashes (approximately  Hz).
• Second digit of error number indicates how frequently
the error LED rapidly flashes (approximately  Hz).
• Error LED flash example:
 x slow and  x fast = error no. 
(braking distance at safety stop too long).
TIPS AND RECOMMENDATIONS
Error numbers range from  through .
Reference Chapter .
. Fault LED
Ø0.23 [5.8 mm]
lens diameter
Ø0.33 [8.3 mm]
flange diameter
Fig. 4.3.1 Fault LED

13Crane 4000LE 07-2022RL6002-003
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Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Wave to Open plate (option)
.. Wave to Open plate.
Locations:
• Inside the building on the leading quarter post/end
wall or attached separately within sight of the
revolving door.
• Building exterior.
Plate starts rotary movement of the door wings at low
energy speed (Para. ..).
CAUTION
Plates must be located per
ANSI BHMA A., Power and manually
Operated Revolving Pedestrian Doors.
TIPS AND RECOMMENDATIONS
Plates only used with "S" (green) function module,
Para. 2.7.
Fig. 4.5.1 Waveto Open
plate
DX3331-001
Fig. 4.5.2 WavetoOpen
plate
DX3339-189

14 Crane 4000LE 07-2022RL6002-003
Chapter 4Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Operator component locations
Fig. 4.6.1 Operator control hardware, interior
.. Operator control hardware.
. Figures .. details operator control hardware that
may be installed on or adjacent to the door.
NOTICE
Locations of operator control hardware must
be reviewed with site contractor or owner.
.. Remote control enclosure, wiring, setup,
troubleshooting and maintenance instructions.
Refer to Chapter  for wiring interfaces to Remote
control enclosure.
Table 4.6.1 Operator control hardware
Part / Assembly Description
DX-C RH service panel (option)
RX Fault LED
RX Mode switch
RX- Emergency stop switch
RX- Emergency stop switch housing
DX- Wave to Open plate (option)
DX- Push to Start plate (option)
1
2
3
4
5
6
7

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In-ground Motion Assist 360 drive and speed control
Remote control enclosure
 Technical information
AL4000 SS4000 BZ4000
Header Two piece aluminum Formed stainless steel Formed bronze
Recessed base Formed stainless steel
Wing configuration  wing  wing
Enclosure diameter Minimum ID:
'  /"
Maximum OD:
'
Minimum ID:
' "
Maximum OD:
' ANSI/BHMA A.-: To
limit door mass, the inside
diameter added to the height
shall not exceed ft [ mm].
Door opening height Minimum
'
Maximum:
'
Minimum:
'
Maximum:
'
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• # fine satin
• Mirror
• Non-directional "Jitterbug"
• Custom
• Satin and lacquered
• Satin no lacquer
• Mirror and lacquered
• Statuary and lacquered
• Custom
Operation Manual with Motion Assist  drive.
Attachment Types C, D, F, G, K, L, P, Q, R as indicated on the drawings. Reference Chapter .
Enclosure material
• Glass
• Aluminum panels
• Glass
• SS panel
• Glass
• Bronze panel
Enclosure glass • /" bent laminated float glass.
• /" bent laminated float glass (AL with center post).
Wing glass
• /" tempered laminated float glass.
• /" tempered if patch fit.
Canopy glass /" laminated float glass.
In-ground low profile
container
Motion Assist 360 drive
In-ground manual speed control (Para. 6.10).
• Uses : gear ratio
• Centrifugal force brake slowly engages as the door reaches the maximum allowable RPM set by code.
. LE series model comparison
Fig. 5.1.1 Crane 4000LE attachment types
CDF
GK
LPQR
Work by others
No center post No center post No center post
TIPS AND RECOMMENDATIONS
Reference Crane shop drawings for
door attachment detail.

16 Crane 4000LE 07-2022RL6002-003
Chapter 5Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Motion Assist  technical information
.. Environment
Measurement Value Unit
Temperature range
- — + C
- — + F
Relative humidity (non-condensing) < %
.. Power supply
Measurement Value Unit
Power supply  -  ± % Vac
Power frequency  /  Hz
Customer branch circuit:
GFCI Circuit breaker  A
Power supply control voltage  ± % Vdc
Maximum supply current for
external connections Adc
.. Power consumption (without lighting)
Measurement Value Unit
Positioning speed  W
Automatic mode  W
Speed limiter W
Servomatic  W
.. Drive
Measurement Value Unit
Type Synchronous
motor with
continuous
magnet rotor
Nominal voltage  Vdc
Nominal output . KW
Nominal torque
 Nm
. ft-lb
Nominal current A
Starting current Maximum  A
Torque
Maximum  Nm
Maximum . ft-lb
Rotations per minute Maximum  RPM
Protection class
IP
NEMA 
Insulation class B
Gear ratio 
Operating noise LAeq < dB(A)

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Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
 Motion Assist  remote enclosure
. Remote enclosure assembly RK hardware
Fig. 6.1.2 Motion Assist 360 power supply RX6001
Fig. 6.1.3 Motion Assist 360 control unit RX6002
Fig. 6.1.6 Earth grounding
cable
Fig. 6.1.5 Fastener hardware
Fig. 6.1.1 Remote enclosure assembly
Fig. 6.1.4 Control unit / power supply brackets
345
7
7
Fig. 6.1.7 "S" (GRN)
Motion Assist
3
24”
20”
1
# Description
RS Remote control enclosure,  x  x  /"
RF-G / x /" SHCS, SS
RF-G /" flat washer
RF-G External tooth lock washer

RX
Motion Assist  power supply
.  Vac cable to control unit
.  Vdc cable to control unit
RC Bracket
RX- "S" motion assist function module

RX
Earth ground cable
. Earth ground label
Table 6.1.1 Remote enclosure hardware
6
6.1
6.2
9
9.1
8

18 Crane 4000LE 07-2022RL6002-003
Chapter 6
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Install Motion Assist  power supply on mounting bracket
CAUTION
Holes for conduits into enclosure.
Drill required holes for conduits prior to installation of
Motion Assist  hardware. Reference Para. .
.. Install Motion Assist  power supply on
mounting bracket.
. Fasten power supply to bracket using fastener
hardware referenced in
Fig. .. and ..).
• Install ring lugs of two earth ground cables onto
SHCS () as shown in Fig. .. Detail "A".
CAUTION
Observe order of fastener hardware and earth
grounding cable installation as referenced in
Fig. .. and ...
TIPS AND RECOMMENDATIONS
Reference Paragraph ..
• Connection of control unit earth ground
wire to control unit
• Connect of enclosure ground wire to
enclosure ground stud.
Fig. 6.3.1 Motion Assist 360 power supply cables
Fig. 6.3.2 Motion Assist 360 power supply mounting
mounting bracket
3
4
5
9
9
Fig. 6.3.3 Detail "A" Fig. 6.3.4 Detail "B"
3
4
5
9.1
9
1
7
Enclosure ground
Control unit ground
Detail “B”
Detail “A”
Customer earth
ground
Earth ground wire to
in-ground container
9
6
6.2
6.1
# Description
RF-G / x /" SHCS, SS
RF-G /" flat washer
RF-G External tooth lock washer

RX
Motion Assist  power supply
.  Vac cable to control unit
.  Vdc cable to control unit
RC Bracket

RX
Earth ground cable
. Earth ground label
Table 6.3.1 Power supply and hardware

19Crane 4000LE 07-2022RL6002-003
Chapter 6
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Install Motion Assist  control unit on mounting bracket
CAUTION
Holes for conduits into enclosure.
Drill required holes for conduits prior to installation of
Motion Assist  hardware.
.. Install Motion Assist  control unit on
mounting bracket.
. Fasten control unit to bracket using fastener
hardware referenced in Fig. .. and ...
• Ring lug of earth ground cable ()
(Fig. .. Detail "D") from power supply (Para. .)
will be installed once control unit bracket assembly
installed in enclosure (Para. .).
TIPS AND RECOMMENDATIONS
Reference Paragraph 6.6 for connection of
control unit earth ground to control unit.
Fig. 6.4.1 Motion Assist 360 control unit installed on
mounting bracket
Fig. 6.4.2 Detail "C" Fig. 6.4.3 Detail "D"
34
34
59
Fig. 6.5.1 "S" (GRN) Motion Assist
8
# Description
RX Motion Assist  control unit
RF-G / x /" SHCS, SS
RF-G /" flat washer
RF-G External tooth lock washer
RC Bracket
RX- "S" Motion assist function module
RX Earth ground cable
Table 6.1.1 Control unit and hardware
8
Detail “C” Detail “D”
7 2
. Install Motion Assist  "S" function module
.. Install Motion Assist "S" module into slot on
control unit.
. Insert function module into function module slot next
to operator interface on control unit.

20 Crane 4000LE 07-2022RL6002-003
Chapter 6
Crane 4000LE Wiring, Setup and Troubleshooting Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
. Install Motion Assist  power supply assembly into enclosure
TIPS AND RECOMMENDATIONS
Power supply bracket will be installed using
enclosure internal panel mounting studs.
.. Install Motion Assist  power supply assembly
into enclosure.
. Remove nuts from enclosure internal panel studs.
. Install power supply bracket onto two enclosure
studs.
. Reinstall the two enclosure nuts and tighten.
TIPS AND RECOMMENDATIONS
Refer to Para. . for connection of control unit
and enclosure earth ground wires.
Fig. 6.6.1 Power supply installation in remote enclosure
Control unit ground wire
Enclosure ground wire
71
10,11
Customer earth ground
Earth ground wire to in-ground container
10,11
# Description
RX Motion Assist  power supply
RC Bracket
 Enclosure internal panel stud
 Enclosure panel stud nut
Table 6.1.1 Power supply and hardware