Dormakaba Crane 4000LE User manual

Crane 4000LE
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Installation Manual
RL6002-001 – 07-2022
| EN |

2 Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Table of Contents
Table of contents
 General information 
 Product description and technical
information 
. Crane LE series 
. Available options 
. Motion Assist  technical information 
. LE series model comparison 
 Safety information 
. Safety Warnings 
 Operator components 
. Mode switch 
. Emergency Stop pushbutton 
.. Triggering an Emergency Stop 
.. Start up after an Emergency Stop 
. Service panel (option) 
. Wave to Open, Push to Start plates (option) 
. Fault LED 
 Revolving door assemblies 
. Door configurations
In-ground Motion Assist  drive and speed
control 
. Glass canopy with muntin assembly 
. Muntin and bearing assembly 
. Glass canopy with bearing assembly 
.  wing steel shaft assembly, floor drive/speed
control RS- 
.  wing steel shaft assembly, floor
drive/speed control RS- 
. Hanger assembly, steel shaft RS-X 
. Bookfold mechanism 
. Enclosure posts 
. LE door wing assembly example 
. Door wing types 
. Header bar assembly 
. Floor bar assembly and base clips 
. Motion Assist  in-ground drive
assembly RS 
. In-ground speed control assembly 
. Motion Assist  drive bracket assembly 
. Remote enclosure – Motion Assist 
power supply and control unit 
. Floor grill and pan assembly (option) 
. Uninterruptible Power Supply (UPS)
(option) 
 In-ground container hardware 
. In-ground container assembly 
. Motion Assist  extension cables to
remote enclosure 
. Motion Assist  earth grounding cable 
. Service panel communication cable 
. In-ground container assemblies with
fastener hardware 
. Container lids and cover assemblies 
 Recommended Tools And Materials 
. Recommended tools 
. Recommended installation materials and
installation hardware 
 Assembly safety 
. Assembly safety 
. Cordon off work area 
 Prepare finished floor 
. Assembly location 
. Preparing finished floor for revolving door
assembly 
 Floor template 
 Mark revolving door location on
sub floor, install base rail assemblies 
. Mark door centerpoint 
. Mark door base rail locations, install base
rail assemblies 
. Floor base clips and rail assembly –
mounting to sub floor 
. Floor clip shimming 
 Install leveling plate in pit, install
container in pit 
. Pit location and dimensions 
. Crane Shop drawing, pit dimensions for
in-ground container 
. Install leveling plate in pit 
. Orientation of in-ground container in pit –
building interface 
. Conduit in pit for building wiring – overview 
. Determine in-ground container conduit
adapter position in pit 
. Container drain: locate and drill hole for
through-wall pipe fitting 
. Container drain hole location dimensions
using leveling plate 
. Check hole alignment of container covers
on container flange 
. Install cable ties 
. Install in-ground container in pit 

3Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Table of Contents
 Assemble in ground container in pit 
. Install speed control in in-ground container 
. Check bottom plug adapter and container
lid alignment 
. Verify floor cover plates are flush with
finished floor 
. Pour Pour-stone around container in pit 
. Remove transport bolts from
Motion Assist  drive 
. Assemble Motion Assist  drive to
mounting plate 
. Install Motion Assist drive cables 
. Install Motion Assist  drive mounting
bracket assembly 
. Install bottom plug adapter, install tape on
Motion Assist  drive 
 Enclosure post and header bar
installation 
. Enclosure posts 
. Open post shipping crate 
. Quarter post/end wall and center post
assemblies 
. Place center posts on base rails 
. Place quarter post/end wall on base rails 
. Attach header bars to quarter posts 
. Attach center posts to header bars 
. Attach Muntin assembly to header bars 
. Enclosure base and post numbering 
. Set enclosure level, square and
plumb 
 Install enclosure glass 
. Unpack enclosure glass shipping crate 
. Install glazing tape for enclosure glass 
. Install enclosure glass 
 Glass canopy installation with muntin 
. Glass canopy and hardware 
. Install header gaskets, muntin glazing
tape and backer rods 
. Canopy glass lift requirements 
. Install canopy glass 
 Operator control hardware installation 
. Operator control hardware installation 
 Center shaft installation – in-ground
drive and speed control 
. Center shaft assembly 
. Remove center shaft assembly from
shipping crate 
. Lower center shaft top plug 
. Install center shaft bottom plug into
bottom plug adapter 
. Install center shaft top plug into canopy
bearing assembly 
 Set initial hanger breakout tension 
. Set hanger initial hanger breakout tension 
 Wing installation 
. Unpack wing shipping crate 
. Install wings onto center shaft hangers 
 Install floor strikes 
. Install floor strikes 
 Check wing breakout force, bookfold
operation 
. Check breakout force 
. Check bookfold operation 

4 Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 1
. Installation instructions.
This document contains important instructions for
installation of Crane LE series manual revolving
doors with:
• In-ground Motion Assist .
• Remote control enclosure.
• In-ground speed control.
Review these instructions thoroughly prior to
installation, and follow them carefully during installation,
commissioning, troubleshooting and maintenance.
. Remote enclosure, wiring, setup, troubleshooting
and maintenance instructions.
Refer to Manual RL-.
. Manual storage.
This document must be kept in a secure place, and
accessible for reference as required.
If the door system should be transferred to another
facility, insure that this document is transferred as well.
. dormakaba.us website.
Manuals are available for review, download, and printing
on the dormakaba.us website.
. Symbols used in these instructions.
WARNING
This symbol warns of hazards which could result
in personal injury or threat to health.
NOTICE
Draws attention to important information
presented in this document.
CAUTION
Warns of a potentially unsafe procedure or
situation.
TIPS AND RECOMMENDATIONS
Clarifies instructions or other information
presented in this document.
 General information
NOTICE
Revolving door order custom requirements.
• Installation instructions may need to be
modified or replaced.
• Installation illustrations may not reflect
assembly or part customization.
Revolving door optional equipment.
• Installation instructions and illustrations
may not reflect installed optional
equipment.
. Dimensions
Unless otherwise specified, all dimensions are given in
inches (“).
. Environment
Crane revolving doors are designed to operate on an
interior or exterior building surface.

5Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 2
 Product description and technical
information
.. In-ground low profile container.
• Motion Assist 360 drive.
• Gearless electromagnetic direct drive system.
• Low energy application.
• In-ground speed control.
.. Curved enclosure walls.
. Extruded aluminum, formed stainless steel, formed
bronze.
. Post and base connection: recessed below finished
floor connected with steel mounting clips set in floor
of finished concrete.
. Curved enclosure glass panels:
• /" laminated glass.
• /" laminated glass (AL with center post).
.. Door wings.
. Herculite, formed stainless steel, formed bronze.
. Patch fitting extruded aluminum cladded in formed
stainless steel, formed bronze formed aluminum
custom cladded in factory.
. Cladded herculite, aluminum, formed stainless steel,
formed bronze custom cladded and finished in
factory.
.. Canopy
. All glass.
• /" laminated float glass.
• PVB interlayer depending on application.
. Crane LE series
Fig. 2.1.1 4 wing 4000LE 4 wing revolving door
. Available options
.. LE available options.
Reference Chapter .
• Welded floor grills.
• Custom push bars.
# Description
Center shaft assembly
Wing assembly
Center post
Quarter post/end wall
Glass canopy assembly
Wing glass
Enclosure glass
In-ground low profile container
Table 2.1.1 Crane 4000LE assemblies and parts
12
3
4
5
6
7
8

6 Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 2
. Motion Assist  technical information
.. Environment
Measurement Value Unit
Temperature range
- — + C
- — + F
Relative humidity (non-condensing) < %
.. Power supply
Measurement Value Unit
Power supply  -  ± % Vac
Power frequency  /  Hz
Customer branch circuit:
GFCI Circuit breaker  A
Power supply control voltage  ± % Vdc
Maximum supply current for
external connections Adc
.. Power consumption
Measurement Value Unit
Positioning speed  W
Automatic mode  W
Speed limiter W
Servomatic  W
.. Drive
Measurement Value Unit
Type Synchronous
motor with
continuous
magnet rotor
Nominal voltage  Vdc
Nominal output . KW
Nominal torque
 Nm
. ft-lb
Nominal current A
Starting current Maximum  A
Torque
Maximum  Nm
Maximum . ft-lb
Rotations per minute Maximum  RPM
Protection class
IP
NEMA 
Insulation class B
Gear ratio 
Operating noise LAeq < dB(A)

7Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 2
AL4000 SS4000 BZ4000
Header Two piece aluminum Formed stainless steel Formed bronze
Recessed base Formed stainless steel
Wing configuration  wing  wing
Enclosure diameter Minimum ID:
'  /"
Maximum OD:
'
Minimum ID:
' "
Maximum OD:
' ANSI/BHMA A.-: To
limit door mass, the inside
diameter added to the height
shall not exceed ft [ mm].
Door opening height Minimum
'
Maximum:
'
Minimum:
'
Maximum:
'
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• # fine satin
• Mirror
• Non-directional "Jitterbug"
• Custom
• Satin and lacquered
• Satin no lacquer
• Mirror and lacquered
• Statuary and lacquered
• Custom
Operation Manual with Motion Assist  drive.
Attachment Types C, D, F, G, K, L, P, Q, R as indicated on the drawings. Reference Chapter .
Enclosure material • Glass
• Aluminum panels
• Glass
• SS panel
• Glass
• Bronze panel
Enclosure glass • /" bent laminated float glass.
• /" bent laminated float glass (AL with center post).
Wing glass
• /" tempered laminated float glass.
• /" tempered if patch fit.
Canopy glass /" laminated float glass.
In-ground low profile
container
Motion Assist 360 drive
In-ground manual speed control (Para. 6.10).
• Uses : gear ratio
• Centrifugal force brake slowly engages as the door reaches the maximum allowable RPM set by code.
. LE series model comparison
Fig. 2.5.1 Crane 4000LE attachment types
CDF
GK
LPQR
Work by others
No center post No center post No center post
TIPS AND RECOMMENDATIONS
Reference Crane shop drawings for
door attachment detail.

8 Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 3
.. Safety instructions.
Observe safety warnings as they are presented in this
manual.
.. Safety warnings.
WARNING
Damage to equipment or incorrect equipment
operation may result from an incorrect installation.
WARNING
Hazard to mechanical processes by use of
control settings, elements, or procedures not
documented in this manual!
WARNING
Electric shock hazard!
By use of control elements, settings, or
procedures not documented in this manual!
WARNING
Work on electrical equipment and  Vac
wiring installation must be performed only by
qualified personnel!
WARNING
Danger of death from contact with voltage or
electrical short circuits!
As a result of missing or defective electrical
grounding of the drive system, contact with
voltages or electrical short circuits is possible.
• Never put the revolving door into operation
without an earth ground connected to the
drive grounding terminal.
• Prior to drive commissioning, drive
components must be connected to the
grounding terminal:
• Control unit
• Power supply unit
• Drive unit support system
 Safety information
WARNING
Metallic doors must be grounded per national
and local codes!
WARNING
Hand pinch point and crushing hazards!
WARNING
Crushing hazards!
.. Pacemakers and other medical implants warning.
WARNING
This sign is located on the Motion Assist 
drive (Para. .) and warns of the hazards for
people with pacemakers and other active
medical implants.
Strong electromagnetic or magnet fields may
be present in the vicinity of this sign. These
fields may disrupt pacemakers or other medical
implants or cause them to malfunction.
People wearing pacemakers and other active
medical implants should not approach
components with this safety warning.
p
People with pacemakers and other active
medical implants should not come within
20 inches [51 cm] of the operator!
. Safety Warnings

9Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 3
.. Intended use and door misuse.
• The LE and LE revolving doors are designed
as  or  wing revolving doors for use as a doorway
for people to pass through at entrances and in the
interior of buildings.
• Wing breakout. The revolving door wings can be
pushed open manually for emergency egress.
WARNING
In case of emergency, revolving door can be used
as an exit, but it is not the primary path of
egress.
The side door(s) should be used!
• The customer can only operate the revolving door
after door commissioning by dormakaba service
technicians.
Intended use encompasses adherence to the information
in this document as well as all additional applicable
documentation.

10 Crane 4000LE 07-2022RL6002-001
Crane 4000LE Installation Manual
In-ground Motion Assist 360 drive and speed control
Remote control enclosure
Chapter 4
 Operator components
. Mode switch
Fig. 4.1.1 Mode switch with key lock RX6008-001 .. Mode switch
• The Mode switch is located inside the building on the
leading quarter post or attached separately within
sight of the revolving door.
• A key or code secures the program switch against
unauthorized access.
.. Low energy speed definition -
ANSI/BHMA A..
Door speed resulting in a maximum of
. lbf-ft [. Nm] of kinetic energy.
.. Knowing act
Consciously activating a switch with the knowledge of
what will happen such as starting, slowing or stopping a
revolving door. Switching devices may include wall or
jamb-mounted contact switches such as push plates,
fixed contact switches and controlled access devices such
as keypads, card readers, and key switches.
.. Mode switch (low-energy) functions.
Mode switch
position Function S- (Green module) - Motion Assist
Off • Revolving door will stay in the home position.
• After a set period of time, any internal lighting is switched off.
AUTOMATIC 
• A knowing act (Para. ..) switch starts rotary movement of the door wings at
low energy speed (Para. ..). Acceleration to walking speed is done manually.
• Manually pushing the door starts rotary movement of the door wings at low
energy speed. Acceleration to walking speed is done manually.
• Revolving door automatically stops in the next starting position as soon as it is
no longer manually operated.
AUTOMATIC 
• Door rotates continuously at a low energy speed. Acceleration to walking speed
is done manually.
• After door passage, the door slows down to low energy speed and continues to
rotate at low energy speed.
Summer
• Revolving door stops at its starting position and the drive is unlocked.
• Door wings can be rotated manually.
• Bookfold: wings can be folded to the side.