Dorner 2100 Series Manual

851-255 Rev. H
Installation, Maintenance
& Parts Manua
l
2100, 2200, 4100, 6200 and MPB Series
Top Mount Drive Package
for Standard Load Parallel Shaft 60 Hz Gearmotors
Table of Contents
Warnings − General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gearmotors 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt Speed Tables 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustment NO TAG. . .
Required Tools 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt Tensioning 11. . . . . . . . . . . . . . . . . . . .
Timing Belt Replacement 11. . . . . . . . . . . . . . . . . .
Drive or Driven Pulley Replacement 11. . . . . . . . . .
Gearmotor Replacement 12. . . . . . . . . . . . . . . . . . .
Service Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2100, 2200, 4100, 6200 Series (All) and MPB
Series (Flat Belt) Top Mount Drive Package 13. .
MPB Series Cleated Belt Top Mount
Drive Package 15. . . . . . . . . . . . . . . . . . . . . . . . . .
4100 Series Adapter Package 16. . . . . . . . . . . . . . . .
Gearmotors 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
WARNING
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
Do NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Ç
Exposed moving parts can
cause severe injury.
REPLACE ALL GUARDS
BEFORE RUNNING
CONVEYOR.
WARNING
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
WARNING
Ç
MPB Series Conveyors are
not reversible. Reversing
creates pinch points which
can cause severe injury.
DO NOT REVERSE MPB SE-
RIES CONVEYORS.
WARNING
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner 2100 Series conveyors are covered by the
following patent numbers: 5131529, 5174435, and
corresponding patents and patent applications in other
countries.
Dorner 2200 and MPB Series conveyors are covered by
patent number 5174435 and corresponding patents and
patent applications in other countries.
Dorner 4100 Series conveyors are covered by patent
number 3923148 and corresponding patents and patent
applications in other countries.
Dorner 6200 Series conveyors are covered by patent
number 6685009, 5174435, 6109427 and correspond-
ing patents and patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings − General Safety

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 3851-255 Rev. H
Refer to Figure 1 for typical components.
A Conveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
E Cover
F Timing Belt
G Drive Pulley
H Driven Pulley
Typical Components
Figure 1
A
B
C
E
F
H
D
G
Specifications
Gearmotor Mounting Package Models:
Example:
Language Code = U.S. English
Output Shaft Type = Parallel Shaft
Gearmotor Type = Standard Load, Industrial
Mount Style = Top Mount
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
DC
B
A
2M T P S WW A − 32 32
2 = 2100 Series Conveyor
22 = 2200 & MPB Series Conveyor
4 = 4100 Series Conveyor
6 = 6200 Series Conveyor
2P = MPB Series Conveyor
Belt Type: − = flat belt, A through J = cleated belt
Drive Pulley (see Belt Speed Tables starting on page 4)
Driven Pulley (see Belt Speed Tables starting on page 4)
* See “Ordering and Specifications” Catalog for details.
Table 1: Gearmotor Specifications
Single Phase Three Phase DC Variable Speed
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes
Motor RPM 1725 2500
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 80:1
Frame Size NEMA 42 CZ
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non−ventilated
Product Description

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 4Dorner Mfg. Corp.
Table 2: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on
2100, 2200 Gang Drive, 4100 and 6200 Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
2 0.6 62M180PS4(vp)F(n) 180:1 10 341 38.5 22 32
3 0.9 62M180PS4(vp)F(n) 180:1 10 341 38.5 32 32
4 1.2 62M180PS4(vp)F(n) 180:1 10 341 38.5 48 32
6 1.7 62M060PS4(vp)F(n) 60:1 29 270 30.5 22 32
8 2.4 62M060PS4(vp)F(n) 60:1 29 270 30.5 32 32
12 3.7 62M060PS4(vp)F(n) 60:1 29 270 30.5 48 32
16 4.9 62M030PS4(vp)F(n) 30:1 58 135 15.3 32 32
25 7.6 62M020PS4(vp)F(n) 20:1 86 90 10.2 32 32
37 11.3 62M020PS4(vp)F(n) 20:1 86 90 10.2 48 32
49 14.9 62M010PS4(vp)F(n) 10:1 173 45 5.1 32 32
74 22.6 62M010PS4(vp)F(n) 10:1 173 45 5.1 48 32
99 30.2 62M005PS4(vp)F(n) 5:1 345 25 2.8 32 32
148 45.1 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 32
169 51.5 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 28
197 60.0 62M005PS4(vp)F(n) 5:1 345 25 2.8 44 22
215 65.5 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 22
249 75.9 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 19
(vp) = voltage and phase (n) = reversing capability
11 = 115 V, 1-phase N = no reversing switch
23 = 230V, 3-phase R = with reversing switch
(115V, 1 phase only)
Table 3: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on
2200 Series Conveyors (Excluding Gang Drive)
Belt Speed Gearmotors * Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
3 0.9 62M180PS4(vp)F(n) 180:1 10 341 38.5 28 28
5 1.5 62M180PS4(vp)F(n) 180:1 10 341 38.5 44 22
6 1.7 62M060PS4(vp)F(n) 60:1 29 270 30.5 19 32
10 3.0 62M060PS4(vp)F(n) 60:1 29 270 30.5 28 28
16 4.9 62M060PS4(vp)F(n) 60:1 29 270 30.5 44 28
30 9.1 62M020PS4(vp)F(n) 20:1 86 90 10.2 28 28
48 14.6 62M020PS4(vp)F(n) 20:1 86 90 10.2 44 28
61 18.6 62M010PS4(vp)F(n) 10:1 173 45 5.1 28 28
95 29.0 62M010PS4(vp)F(n) 10:1 173 45 5.1 44 28
104 31.7 62M010PS4(vp)F(n) 10:1 173 45 5.1 48 28
121 36.9 62M005PS4(vp)F(n) 5:1 345 25 2.8 28 28
138 42.1 62M005PS4(vp)F(n) 5:1 345 25 2.8 32 28
176 53.6 62M005PS4(vp)F(n) 5:1 345 25 2.8 32 22
208 63.4 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 28
242 73.8 62M005PS4(vp)F(n) 5:1 345 25 2.8 44 22
264 80.5 62M005PS4(vp)F(n) 5:1 345 25 2.8 48 22
(vp) = voltage and phase (n) = reversing capability
11 = 115 V, 1-phase N = no reversing switch
23 = 230V, 3-phase R = with reversing switch
(115V, 1 phase only)
SpecificationsSpecifications

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 5851-255 Rev. H
Table 4: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on
MPD Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
4.5 1.4 62M180PS4(vp)F(n) 180:1 10 341 38.5 22 32
6 1.7 62M060PS4(vp)F(n) 60:1 29 270 30.5 19 32
6.5 2 62M180PS4(vp)F(n) 180:1 10 341 38.5 28 28
13 4.0 62M060PS4(vp)F(n) 60:1 29 270 30.5 22 32
20 6.0 62M060PS4(vp)F(n) 60:1 29 270 30.5 28 28
39 11.9 62M030PS4(vp)F(n) 30:1 58 135 15.3 28 28
59 17.9 62M020PS4(vp)F(n) 20:1 86 90 10.2 28 28
(vp) = voltage and phase (n) = reversing capability
11 = 115 V, 1-phase N = no reversing switch
23 = 230V, 3-phase R = with reversing switch
(115V, 1 phase only)
Table 5: Belt Speeds for Standard Load Variable Speed Parallel Shaft VFD Gearmotors
on 2100, 4100 and 6200 Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Pulley
Pulley
.6−5.6 .2−1.7 62M060PS423EN 60:1 29 270 30.5 22 32
.8−8.2 .3−2.5 62M060PS423EN 60:1 29 270 30.5 32 32
2.5−25 .8−7.5 62M020PS423EN 20:1 86 167 18.9 32 32
4.9−49 1.5−15 62M010PS423EN 10:1 173 115 13 32 32
9.9−99 3−30 62M005PS423EN 5:1 345 58 6.5 32 32
14−148 4.5−45 62M005PS423EN 5:1 345 58 6.5 48 32
19−197 6−60 62M005PS423EN 5:1 345 58 6.5 44 22
24−249 7.6−76 62M005PS423EN 5:1 345 58 6.5 48 19
* At 60 Hz
Table 6: Belt Speeds for Standard Load Variable Speed Parallel Shaft VFD Gearmotors
on 2200 Series Conveyors (Excluding Gang Drive)
Belt Speed Gearmotors * Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Pulley
Pulley
.6−6 .2−1.8 62M060PS423EN 60:1 29 270 30.5 19 32
1−10 .3−3.1 62M060PS423EN 60:1 29 270 30.5 28 28
3−30 .9−9.2 62M020PS423EN 20:1 86 167 18.9 28 28
6−60 1.8−18 62M010PS423EN 10:1 173 115 13 28 28
10−104 3.2−32 62M010PS423EN 10:1 173 115 13 48 28
12−121 3.7−37 62M005PS423EN 5:1 345 58 6.5 28 28
26−264 8.1−81 62M005PS423EN 5:1 345 58 6.5 48 22
* At 60 Hz
SpecificationsSpecificationsSpecifications

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 6Dorner Mfg. Corp.
Table 7: Belt Speeds for Standard Load Variable Speed Parallel Shaft VFD Gearmotors
on MPD Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM*
In-lb*
N-m*
Pulley
Pulley
1.3−13.4 .4−4.1 62M060PS423EN 60:1 29 270 30.5 22 32
2−19 .9−5.9 62M060PS423EN 60:1 29 270 30.5 28 28
5.9−59 1.8−18 62M020PS423EN 20:1 86 167 18.9 28 28
11−117 3.6−36 62M010PS423EN 10:1 173 115 13 28 28
17−175 5.4−54 62M010PS423EN 10:1 173 115 13 48 32
23−234 7.1−71 62M005PS423EN 5:1 345 58 6.5 28 28
* At 60 Hz
Table 8: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors on
2100, 4100 and 6200 Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
.3−2.7 .1−.8 62M180PSD3DEN 180:1 14 341 38.5 22 32
.5−4 .1−1.2 62M180PSD3DEN 180:1 14 341 38.5 32 32
1.0−8.2 .3−2.5 62M060PSD3DEN 60:1 42 270 30.5 22 32
1.4−12 .4−3.6 62M060PSD3DEN 60:1 42 270 30.5 32 32
2.9−24 .9−7.3 62M030PSD3DEN 30:1 83 135 15.3 32 32
4.3−36 1.3−11 62M020PSD3DEN 20:1 125 90 10.2 32 32
9−71 2.6−22 62M010PSD3DEN 10:1 250 72 8.1 32 32
17−143 5.2−43 62M005PSD3DEN 5:1 500 25 2.8 32 32
26−214 7.8−65 62M005PSD3DEN 5:1 500 25 2.8 48 32
29−245 9.0−75 62M005PSD3DEN 5:1 500 25 2.8 48 28
Table 9: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors on
2200 Series Conveyors (Excluding Gang Drive)
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
.4−3.4 .1−1.0 62M180PSD3DEN 180:1 14 341 38.5 22 32
.6−5 .2−1.5 62M180PSD3DEN 180:1 14 341 38.5 28 28
1.8−14 .5−4.5 62M060PSD3DEN 60:1 42 270 30.5 28 28
2.8−23 .8−7 62M060PSD3DEN 60:1 42 270 30.5 44 28
3.5−29 1.1−9 62M030PSD3DEN 30:1 83 135 15.3 28 28
5.3−44 1.6−13 62M020PSD3DEN 20:1 125 90 10.2 28 28
10−88 3.2−27 62M010PSD3DEN 10:1 250 72 8.1 28 28
17−138 5−42 62M005PSD3DEN 5:1 500 25 2.8 44 28
21−176 6.4−54 62M005PSD3DEN 5:1 500 25 2.8 28 28
33−276 10−84 62M005PSD3DEN 5:1 500 25 2.8 44 28
Specifications

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 7851-255 Rev. H
Table 10: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC Gearmotors
on MPB Series Conveyors
Belt Speed Gearmotors Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Drive
Pulley
Driven
Pulley
Ft/min
M/min
Part Number
Gear Ratio
RPM
In-lb
N-m
Pulley
Pulley
1.1−9 .3−2.9 62M180PSD3DEN 180:1 14 341 38.5 28 28
2.3−19 .7−5.9 62M060PSD3DEN 60:1 42 270 30.5 22 32
3.4−28 1−8.6 62M060PSD3DEN 60:1 42 270 30.5 28 28
5.3−44 1.6−13 62M060PSD3DEN 60:1 42 270 30.5 44 28
6.8−57 2.1−17 62M030PSD3DEN 30:1 83 135 15.3 28 28
10−85 3−26 62M020PSD3DEN 20:1 125 90 10.2 28 28
15−127 4.7−39 62M020PSD3DEN 20:1 125 90 10.2 48 32
20−170 6−52 62M010PSD3DEN 10:1 250 72 8.1 28 28
31−255 9−77 62M010PSD3DEN 10:1 250 72 8.1 48 32
* = Cleated and Sidewall Cleated belts opperate at a maximum of 150 Ft/min (45.7 m/min)
NOTE: For belt speed other than those listed, contact
factory for details.
Installation
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DTorque wrench
Mounting
Ç
Exposed moving parts can cause
severe injury.
LOCK OUT POWER before
removing guards or performing
maintenance.
WARNING
Ç
MPB Series Conveyors are
not reversible. Reversing
creates pinch points which
can cause severe injury.
DO NOT REVERSE MPB SE-
RIES CONVEYORS.
WARNING
Ç
For MPB Series and Cleated
Belt Conveyors Gearmotors
must be mounted as shown
in Figure 3.
Failure to do so creates
pinch points which can
cause severe injury.
WARNING
Specifications

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 8Dorner Mfg. Corp.
1.Typical components (Figure 2)
Installation Component List
I Top Mount Assembly
J Drive Pulley
K Cover
L M4 Socket Head Screws (4x)
M Driven Pulley
N Key
O M6 Socket Head Screws (2x)
P Timing Belt
Figure 2
J
K
L
M
O
P
N
I
2.For your reference, the following figures show
gearmotor mounting configurations for various
conveyor series.
F
igure 3 − 2200 Series
F
igure 4 − 6200 Series
Gearmotor
is mounted
to Head
Plate
Gearmotor
is mounted to
Drive Spacer
F
igure 5 − 4100 Series
F
igure 6 − 2100 Series
F
igure 7 − MPB Series
Gearmotor
is mounted
to Drive
Adapter
Plate
Gearmotor
is mounted
to Head
Plate
Gearmotor
is mounted
to Head
Plate
NOTE: 6200 Series conveyor shown, other Series si-
milar.
3.Locate drive output shaft (Q of Figure 8) and remove
two (2) screws (R).
Figure 8
Q
R
Installation

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 9851-255 Rev. H
4.Attach mount assembly (I of Figure 9) with screws
(O). Tighten screws to 80 in-lb (9 N−m).
Figure 9
I
O
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
WARNING
5.Install key (N of Figure 10).
Figure 10
M
N
J
P
Q
6.Wrap timing belt (P) around driven pulley (M) and
drive pulley (J). Install driven pulley onto conveyor
shaft (Q).
7.Remove cam bearing and spacer (S of Figure 9).
Place the cam bearing and spacer (S of Figure 11)
next to the driven pulley (M). Ensure the flanges of
the driven pulley are aligned with the cam bearing.
Tighten driven pulley set screws (T). This will allow
for proper belt alignment while conveyor is in use.
Install cam bearing and spacer (S).
Figure 11
T
S
M
8.Depending on direction of conveyor belt travel (1 or 2
of Figure 12), position belt tensioner (U) as shown.
Tension belt to obtain 0.125¨ (3 mm) deflection for 1.0
lb (456 grams) of force at belt mid-point (V). Tighten
tensioner screw to 103 in-lb (12 N−m).
Figure 12
1
V
V
2
U
Installation

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 10 Dorner Mfg. Corp.
9.Install cover (K of Figure 13) with four screws (L).
Tighten to 35 in-lb (4 N−m).
Figure 13
K
L
L
Installation

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 11 851-255 Rev. H
Required Tools
DHex key wrenches
− 2 mm, 2.5 mm, 3 mm & 5 mm
DAdjustable wrench (for hexagon head screws)
DTorque wrench
Timing Belt Tensioning
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Remove four screws (L of Figure 13) and remove
cover (K).
2.Loosen tensioner (U of Figure 14).
Figure 14
U
3.Depending on direction of conveyor belt travel (1 or
2 of Figure 12), position belt tensioner (U) as shown.
Tension belt to obtain 0.125¨ (3 mm) deflection for 1.0
lb (456 grams) of force at belt mid-point (V). Tighten
tensioner screw to 103 in-lb (12 N−m).
4.Install cover (K of Figure 13) with four screws (L).
Tighten to 35 in-lb (4 N−m).
Timing Belt Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Remove four screws (L of Figure 13) and remove
cover (K).
2.Loosen tensioner (U of Figure 14).
3.Remove timing belt (P of Figure 15).
NOTE: If timing belt does not slide over pulley
flange, loosen two driven pulley set screws (T of
Figure 15) and remove pulley with belt (P). For
re-installation, see steps 6 and 7 on page 9.
Figure 15
T
P
4.Install new timing belt.
5.Depending on conveyor belt travel (direction 1 or 2),
locate timing belt tensioner (U of Figure 12) as
shown. Tension timing belt to obtain 0.125¨ (3 mm)
deflection for 1.0 lb (456 grams) of force at timing belt
mid-point (V). Tighten tensioner screw to 103 in-lb (12
N−m).
6.Install cover (K of Figure 13) with four screws (L).
Tighten to 35 in-lb (4 N−m).
Drive or Driven Pulley Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
1.Complete steps 1 through 3 of “Timing Belt
Replacement” section on this page.
2.Loosen set screws and remove drive or driven pulley.
NOTE: If drive pulley (J of Figure 18) was replaced,
wrap timing belt around drive pulley and complete
step 3.
3.Completesteps6through9of“Installation”section
beginning on page 9.
Preventive Maintenance and Adjustment

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 12 Dorner Mfg. Corp.
Gearmotor Replacement
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Hazardous voltage will
cause severe injury or
death.
LOCKOUT POWER BEFORE
before wiring.
DANGER
1.For single phase motor, unplug power cord from
outlet.
2.For three phase motor:
a. Loosen terminal box screws (W of Figure 16) and
remove cover (X).
Figure 16
X
W
b. Record incoming wire colors connecting to red,
black and blue leads. Loosen wire nuts and remove
incoming wires.
c. Loosen cord grip and remove cord.
3.For DC variable speed motor, unplug motor cord at
disconnect (Y of Figure 17).
Figure 17
Y
4.Remove four screws (L of Figure 13) and remove
cover (K).
5.Loosen tensioner (U of Figure 14).
6.Loosen drive pulley set screws (Z of Figure 18).
Remove drive pulley (J) and timing belt (P).
Figure 18
Z
J
P
7.Remove four gear motor mounting screws (AA of
Figure 19). Remove gearmotor/adapter plate As-
sembly.
Figure 19
AA
AA
Preventive Maintenance and Adjustment

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 13 851-255 Rev. H
8.Remove four adapter plate screws (AB of Figure
20). Remove adapter plate.
Figure 20
AB
AB
9.Install new gearmotor to adapter plate with screws
(AB of Figure 20). Tighten screws to 103 in-lb (12
N−m).
10.Install gearmotor/adapter plate assembly on mount-
ing bracket with screws (AA of Figure 19). Tighten
screws to 103 in-lb (12 N−m).
NOTE: If drive pulley (J of Figure 18) was removed,
wrap timing belt around drive pulley and complete
step 11.
11.Completesteps6 through9 of“Installation”section
beginning on page 9.
12.Replace wiring:
DFor a single phase motor, reverse step 1 on page 12.
DFor a three phase motor, reverse step 2, on this page.
DFor a DC variable speed motor, reverse step 3 on this
page.
Preventive Maintenance and Adjustment

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 14 Dorner Mfg. Corp.
NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service
Center or the factory.
2100, 2200, 4100, 6200 Series (All) and MPB Series (Flat Belt) Top Mount Drive Package
1
2
3
21
22
12
11
19
7
18
20
6
10 16
4
17
15
5
9
14
8
Item Part Number Description
1 202390M Nut, Cam Follower
2 450027M Adaptor Plate Assembly (6200 Only)
3 450029M Adaptor Plate Assembly
4 450375M Cover Mounting Bracket
5 450376M Drive Guard
6 450443M Grove Mounting Plate
7 450445 Spacer
8 802−046 Bearing
9 807−226 Snap−out Plastic Plug
10 807−952 Groove Pin (6200 Only)
11 902−157 Socket Head Cap Screw 1/4−28 x .75”
12 903−161 Flat Head Cap Screw 1/4−28 x .75”
13 912−084 Square Key .188” x 1.50” ???
14 920406M Socket Head Screw M4 x 6mm
15 920410M Socket Head Screw M4 x 10mm
16 920625M Socket Head Screw M6 x 25mm
920616M Socket Head Screw M6 x 16mm (4100
Only)
17 920695M Socket Low Head Screw M6 x 20mm
18 920845M Socket Head Screw M8 x 45mm
19 980422M Square Key 4mm x 22mm
912−053 Square Key .125” x .75” (4100 Series − 1”
(25mm) Wide Conveyor Only)
20 814-104 Timing Belt, 15mm W x 450mm L
814-105 Timing Belt, 15mm W x 460mm L
814-065 Timing Belt, 15mm W x 475mm L
814-112 Timing Belt, 15mm W x 495mm L
814-101 Timing Belt, 15mm W x 500mm L
814-108 Timing Belt, 15mm W x 520mm L
814-064 Timing Belt, 15mm W x 535mm L
814-099 Timing Belt, 15mm W x 565mm L
21 450365MP Driven Pulley, 19Tooth, 12mm bore
450366MP Driven Pulley, 22Tooth, 12mm bore
450367MP Driven Pulley, 28Tooth, 12mm bore
450368MP Driven Pulley, 32Tooth, 12mm bore
22 450434 Drive Pulley, 22Tooth, 0.75” bore
450435 Drive Pulley, 28Tooth, 0.75” bore
450436 Drive Pulley, 32Tooth, 0.75” bore
450437 Drive Pulley, 44Tooth, 0.75” bore
450438 Drive Pulley, 48Tooth, 0.75” bore
450439 Drive Pulley, 60Tooth, 0.75” bore
Service Parts

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 15 851-255 Rev. H
MPB Series Cleated Belt Top Mount Drive Package
3
13
11
7
15
8
20
19
9
5
16 18
1
2
4
6
10
14
12
17
Item Part Number Description
1 450029M Adapter Plate Assembly
2 903−161 Flat Head Cap Screw 1/4−28 x .75”
3 902−157 Socket Head Cap Screw 1/4−28 x .75”
4 920416M Socket Head Screw M4 x 16mm
5 202390M Nut
6 920692M Stabilization Screw M6 x 12mm Low Hd
7 243401 Mounting Plate
8 920625M Socket Head Screw M6 x 25mm
9 450445 Spacer
10 807−1133 Washer
11 802−046 Bearing
12 920845M Socket Head Screw M8 x 45mm
13 243402 Cover Mounting Angle
14 920695M Socket Low Head Screw M6 x 25mm
15 450365MP Driven Pulley, 19Tooth, 12mm bore
450366MP Driven Pulley, 22Tooth, 12mm bore
450367MP Driven Pulley, 28Tooth, 12mm bore
450368MP Driven Pulley, 32Tooth, 12mm bore
16 450434 Drive Pulley, 22Tooth, 0.75” bore
450435 Drive Pulley, 28Tooth, 0.75” bore
450436 Drive Pulley, 32Tooth, 0.75” bore
450437 Drive Pulley, 44Tooth, 0.75” bore
450438 Drive Pulley, 48Tooth, 0.75” bore
450439 Drive Pulley, 60Tooth, 0.75” bore
17 980422M Square Key 4mm x 22mm
18 814-104 Timing Belt, 15mm W x 450mm L
814-105 Timing Belt, 15mm W x 460mm L
814-065 Timing Belt, 15mm W x 475mm L
814-112 Timing Belt, 15mm W x 495mm L
814-101 Timing Belt, 15mm W x 500mm L
814-108 Timing Belt, 15mm W x 520mm L
814-064 Timing Belt, 15mm W x 535mm L
814-099 Timing Belt, 15mm W x 565mm L
19 300871M Drive Cover
20 920408M Socket Head Screw M4 x 8mm
Service Parts

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
851-255 Rev. H 16 Dorner Mfg. Corp.
4100 Series Adapter Package
3
2
5
4
1
Item Part No. Part Description
1 609486 Mounting Block 1” (25mm)
609487 Mounting Block 2” (51mm)
609488 Mounting Block 3” (76mm)
609479 Mounting Block 4” (102mm)
609480 Mounting Block 5” (127mm)
609481 Mounting Block 6” (152mm)
609482 Mounting Block 7” (178mm)
609483 Mounting Block 8” (203mm)
609484 Mounting Block 10” (254mm)
609485 Mounting Block 12” (305mm)
2 613602P Bolt & Flat Washer Assembly
3 450374 Drive Adapter Plate
4 910−126 Hex Nut with Lock Washer
5 930612M Flat Head Screw M6 x 12mm
Gearmotors
1
Item Part No. Part Description
162M180PS411FN Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase
62M180PS411FR Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M060PS411FN Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase
62M060PS411FR Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M060PS423FN Motor, 0.25hp (0.19Kw), 29 RPM,
230VAC, 60Hz, 3-Phase
62M030PS411FN Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase
62M030PS411FR Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M030PS423FN Motor, 0.25hp (0.19Kw), 58 RPM,
230VAC, 60Hz, 3-Phase
62M020PS411FN Motor, 0.17hp (0.13Kw), 86 RPM,
230VAC, 60Hz, 1-Phase
62M020PS411FR Motor, 0.17hp (0.13Kw), 86 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M010PS411FN Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase
62M010PS411FR Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M010PS423FN Motor, 0.25hp (0.19Kw), 173 RPM,
230VAC, 60Hz, 3-Phase
62M005PS411FN Motor, 0.17hp (0.13Kw), 345 RPM,
230VAC, 60Hz, 1-Phase
62M005PS411FR Motor, 0.17hp (0.13Kw), 345 RPM,
115VAC, 60Hz, 1-Phase with revers-
ing switch
62M180PSD3DEN Motor, 0.12hp (0.09Kw), 14 RPM,
130VDC
62M060PSD3DEN Motor, 0.25hp (0.19Kw), 42 RPM,
130VDC
62M030PSD3DEN Motor, 0.25hp (0.19Kw), 83 RPM,
130VDC
62M020PSD3DEN Motor, 0.25hp (0.19Kw), 125 RPM,
130VDC
62M010PSD3DEN Motor, 0.25hp (0.19Kw), 250 RPM,
130VDC
62M005PSD3DEN Motor, 0.25hp (0.19Kw), 500 RPM,
130VDC
Service Parts

2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Dorner Mfg. Corp. 17 851-255 Rev. H
Notes

No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative.
Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website at
www.dorner.com
851-255 Rev. H Printed in U.S.A.
975 Cottonwood Ave. PO Box 20
Hartland, WI 53029-0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 2000
DORNER
Arnold-Sommerfeld-Ring 2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX [phone]
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
R
eturn Policy