Dorner 2200 series User manual

851-254 Rev. P
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Record Conveyor Serial Number Here
2200 & 2700 Series Bottom
Mount Drive Package for
Standard Load Parallel Shaft
60 Hz Gearmotors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 4
Gearmotor Mounting Package ......................................... 4
Table 1: Gearmotor Specifications .................................. 5
Table 2: RPM/Torque for Standard Load
Fixed Speed Parallel Shaft 60 Hz Gearmotors ............... 5
Table 3: RPM/Torque for Standard Load
Variable Speed Parallel Shaft VFD Gearmotors ............. 5
Table 4: RPM/Torque for Brushless DC Gearmotors ..... 5
Table 5: Pulley Ratio / Timing Belt Number................... 6
Table 6: Conveyor Belt Speed Factor.............................. 6
Belt Speed Calculation: ................................................... 6
How to Calculate Belt Speed ....................................... 6
Fastener Torque Specifications........................................ 7
Installation............................................................................ 8
Required Tools ................................................................. 8
Mounting .......................................................................... 8
Preventive Maintenance and Adjustment .......................... 11
Required Tools ............................................................... 11
Timing Belt Tensioning.................................................. 11
Timing Belt Replacement............................................... 11
Drive or Driven Pulley Replacement ............................. 12
Gearmotor Replacement................................................. 12
Single Phase Motor..................................................... 12
Three Phase Motor...................................................... 12
All Models .................................................................. 12
Service Parts....................................................................... 14
2200 Series Flat Belt Bottom Mount Drive Package ..... 14
2700 Series Bottom Mount Drive Package .................... 15
Table 5: Pulley Ratio / Timing Belt Number ................. 16
Gearmotors ..................................................................... 17
Return Policy...................................................................... 18
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2200 Series conveyors are covered by patent number
5,174,435, 6,109,427, 6,298,981, 6,422,382, 6,685,009 and
corresponding patents and patent applications in other
countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. Do NOT operate equipment without
guards.

851-254 Rev. P 3 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
Do NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Product Description
Refer to Figure 1 for typical conveyor components. Figure 1
Figure 1
Specifications
Gearmotor Mounting Package
* See Engineering manual for details.
1Conveyor
2 Mounting Bracket
3 Gearmotor
4 Timing Belt Tensioner
5Cover
6 Timing Belt
7 Drive Pulley
8 Driven Pulley
1
5
8
2
7
6
4
3
DC
B
A
Output Shaft Type = Parallel Shaft
Gearmotor Type:
Mount Style
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
Drive Pulley
Driven Pulley
Belt Type ( = flat belt, A through J = cleated belt )
22 M B P S WW A 32 32
B = Bottom Mount
F = Flush Mount
B = Brushless DC
S = Standard Load, Industrial
22 = 2200 Series Conveyor
2L = 2700 Series Conveyor
Language Code
M = U.S. Version
U = CE Version

851-254 Rev. P 5 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Table 1: Gearmotor Specifications
* Controller Inputs
Table 2: RPM/Torque for Standard Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 230V, 3-phase
(n) = reversing capability
N = no reversing switch
R = with reversing switch (115V, 1 phase only)
Table 3: RPM/Torque for Standard Load Variable Speed Parallel Shaft VFD
Gearmotors
* At 60 Hz
Table 4: RPM/Torque for Brushless DC Gearmotors
Single Phase Three Phase Brushless DC
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. *115/230 Volts D.C.
Input Frequency 60 Hz
Input Current 1.9 Amperes 1.2 Amperes 8.8 / 3.4 Amperes
Motor RPM 1725 3000
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1 10:1, 20:1, 50:1
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non-ventilated
Gearmotors* 1 Phase 3 Phase
Part Number Ratio RPM In-lb N-m In-lb N-m
62M180PS4(vp)F(n) 180:1 10 341 38.5 341 38.5
62M060PS4(vp)F(n) 60:1 29 270 30.5 270 30.5
62M030PS4(vp)F(n) 30:1 58 135 8.26 250 28.3
62M020PS4(vp)F(n) 20:1 86 90 10.2 167 18.9
62M010PS4(vp)F(n) 10:1 173 45 5.1 115 13
62M005PS4(vp)F(n) 5:1 345 25 2.8 58 6.5
Gearmotors*
Part Number Gear Ratio RPM* In-lb* N-m*
62M180PS423EN 180:1 1-10 341 38.5
62M060PS423EN 60:1 3-29 270 30.5
62M030PS423EN 30:1 6-58 250 28.3
62M020PS423EN 20:1 9-86 167 18.9
62M010PS423EN 10:1 17-173 115 13
62M005PS423EN 5:1 35-345 58 6.5
Gearmotors
Part Number Gear Ratio RPM In-lb N-m
62M050PSBDDEN 50:1 2-60 240 28
62M020PSBDDEN 20:1 5-150 103 11.7
62M010PSBDDEN 10:1 10-300 52 5.9

Dorner Mfg. Corp. 6 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Table 5: Pulley Ratio / Timing Belt Number
Figure 2
Figure 2
Table 6: Conveyor Belt Speed Factor
Belt Speed Calculation:
How to Calculate Belt Speed
1. Determine gearmotor RPM from tables 2-5.
2. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure 2. Using table 6,
look up pulley ratio based on pulley combinations.
3. Determine conveyor speed factor using table 7. Based on your conveyor type, select the appropriate factor.
4. Calculate belt speed:
Example: Belt Speed = Gearmotor RPM (tables 2-5) x Pulley Kit Ratio (table 6) x Conveyor Speed Factor (table 7)
2200 Series parallel shaft DC variable speed 20:1 gearmotor with 44 tooth sprocket on gearmotor (Drive) and 28 tooth
sprocket on the conveyor output shaft (Driven).
Motor
(Drive)
Pulley
Teeth
Conveyor
(Driven)
Pulley
Teeth
Pulley
Ratio
Timing Belt
2200 Series 2700 Series
22 32 0.69 814-104 814-105
28 28 1.00 814-104 814-105
28 32 0.88 814-065 814-065
32 22 1.45 814-104 N/A
32 28 1.14 814-065 814-065
44 22 2.00 814-065 N/A
44 28 1.57 814-101 814-101
44 32 1.38 814-108 814-108
48 22 2.18 814-101 N/A
48 28 1.71 814-108 814-108
48 32 1.50 814-108 814-064
60 22 2.73 814-064 N/A
60 28 2.14 814-064 N/A
60 32 1.88 814-099 N/A
Drive Pulley
Driven Pulley
Series Ft/revolution M/revolution
2200 0.350 0.107
2200 Precision Move 0.394 0.120
2200 Modular Belt 0.394 0.120
2700 0.635 0.194
Gearmotor = 62M020PSD3DEN = 16 - 125 RPM
Pulley Kit = 44 t mtr. - 28 t conv. = 1.57
Speed Factor = 2200 Series = 0.350 ft/min per RPM
Minimum Belt Speed = 16 x 1.57 x 0.350 = 8.8 Ft/min
Maximum Belt Speed = 125 x 1.57 x 0.350 = 69 Ft/min

851-254 Rev. P 7 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Specifications
Fastener Torque Specifications
Flat Head Socket Head Button/Low Head Set Screw
Size Torque Size Torque Size Torque Size Torque
M4 x 0.7 2.5 mm 3.4 Nm
(30 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 2.9 Nm
(26 in lbs)
2 mm 2.1 Nm
(19 in lbs)
M5 x 0.8 3 mm 6.9 Nm
(61 in lbs)
4 mm 12.0 Nm
(106 in lbs)
3 mm 5.9 Nm
(52 in lbs)
2.5 mm 4.7 Nm
(42 in lbs)
M6 x 1.0 4 mm 12.0 Nm
(106 in lbs)
5 mm 20.3 Nm
(180 in lbs)
4 mm 10.0 Nm
(89 in lbs)
3 mm 7.7 Nm
(68 in lbs)
M8 x 1.25 5 mm 28.0 Nm
(248 in lbs)
6 mm 48.8 Nm
(432 in lbs)
5 mm 24.0 Nm
(212 in lbs)
4 mm 17.8 Nm
(158 in lbs)
M10 x 1.5 6 mm 56.0 Nm
(496 in lbs)
8 mm 97.5 Nm
(863 in lbs)
6 mm 48.0 Nm
(425 in lbs)
5 mm 35.0 Nm
(310 in lbs)

Dorner Mfg. Corp. 8 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Torque wrench
Mounting
Figure 3
Figure 3
1. Typical components (Figure 4)
Installation Component List:
Figure 4
Figure 4
2. Locate drive output shaft (Figure 5, item 1) and remove
two screws (Figure 5, item 2).
Figure 5
Figure 5
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
For Cleated Belt Conveyors, Gearmotors
must be mounted as shown in Figure 3.
Failure to do so creates pinch points which
can cause severe injury.
NOTE
Gearmotor position on Flat Belt conveyor
shown at left (Figure 3). Gearmotor position
on Cleated Belt conveyor shown at right
(Figure 3).
Flat Belt Conveyors Cleated Belt Conveyors
1 Bottom Mount Assembly
2 Drive Pulley
3Cover
4 Socket Head Screws (4x)
5 Driven Pulley
6Key
7 Socket Head Screws (2x)
8 Timing Belt
NOTE
Flat belt mounting package shown below
(Figure 4). Cleated belt mounting package
similar.
1
2
5
6
3
7
4
8
1
2

851-254 Rev. P 9 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
3. Install screw (Figure 6, item 1) and washer.
Figure 6
Figure 6
4. Attach mounting assembly (Figure 7, item 1) with
screws (Figure 7, item 2). Tighten to 80 in-lb (9 Nm).
Figure 7
Figure 7
5. Install key (Figure 8, item 1).
Figure 8
Figure 8
6. Wrap timing belt (Figure 8, item 2) around driven
pulley (Figure 8, item 3) and drive pulley (Figure
8, item 4). Install driven pulley (Figure 8, item 3) onto
conveyor shaft.
7. Remove cam bearing and spacer (Figure 8, item 5).
Place the cam bearing and spacer (Figure 9, item 1)
next to the driven pulley (Figure 9, item 2). Ensure the
flanges of the driven pulley are aligned with the cam
bearing. Tighten driven pulley set screws (Figure
9, item 3). This will allow for proper belt alignment
while conveyor is in use. Replace cam bearing and
spacer (Figure 9, item 1).
Figure 9
Figure 9
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
1
1
2
1
3
2
4
5
2
1
3

Dorner Mfg. Corp. 10 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Installation
8. Depending on direction of conveyor belt travel (1 or 2
of Figure 10), position belt tensioner (Figure
10, item 3) as shown. Tension belt to obtain 0.125¨ (3
mm) deflection for 1.0 lb (456 grams) of force at belt
mid-point (Figure 10, item 4). Tighten tensioner screw
to 103 in-lb (12 Nm).
Figure 10
Figure 10
9. Install cover (Figure 11, item 1) with four (4) screws
(Figure 11, item 2). Tighten to 35 in-lb (4 Nm).
Figure 11
Figure 11
2
1
4
4
3
1
2
2

851-254 Rev. P 11 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Adjustable wrench (for hexagon head screws)
• Straight edge
• Torque wrench
Timing Belt Tensioning
1. Remove four (4) screws (Figure 11, item 2) and remove
cover (Figure 11, item 1).
2. Loosen tensioner (Figure 12, item 1).
Figure 12
Figure 12
3. Depending on direction of conveyor belt travel (1 or 2
of Figure 10), position belt tensioner (Figure
10, item 3) as shown. Tension belt to obtain 0.125¨ (3
mm) deflection for 1.0 lb (456 grams) of force at belt
mid-point (Figure 10, item 4). Tighten tensioner screw
to 103 in-lb (12 Nm).
4. Install cover (Figure 11, item 1) with four (4) screws
(Figure 11, item 2). Tighten to 35 in-lb (4 Nm).
Timing Belt Replacement
1. Remove four (4) screws (Figure 11, item 2) and remove
cover (Figure 11, item 1).
2. Loosen tensioner (Figure 13, item 1).
3. Remove timing belt (Figure 13, item 2).
Figure 13
Figure 13
4. Install new timing belt.
5. Depending on direction of conveyor belt travel (1 or 2
of Figure 8), position belt tensioner (Figure 12, item 1)
as shown. Tension belt to obtain 0.125¨ (3 mm)
deflection for 1.0 lb (456 grams) of force at belt mid-
point (Figure 10, item 4). Tighten tensioner screw to
103 in-lb (12 Nm).
6. Install cover (Figure 11, item 1) with four (4) screws
(Figure 11, item 2). Tighten to 35 in-lb (4 Nm).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
1
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley set screws (Figure
13, item 1) and remove pulley with belt
(Figure 13, item 2). For re-installation, see
steps 6 and Figure 8 on page 9.
2
1

Dorner Mfg. Corp. 12 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Drive or Driven Pulley Replacement
1. Complete steps 1 through 3 of “Timing Belt
Replacement” section on page 11.
2. Loosen set screws and remove drive or driven pulley.
3. Complete steps 6 through 9 of “Installation” section on
page 9.
Gearmotor Replacement
Single Phase Motor
1. For single phase motor, unplug power cord from outlet.
Three Phase Motor
1. Loosen terminal box screws (Figure 14, item 1) and
remove cover (Figure 14, item 2).
Figure 14
Figure 14
2. Record incoming wire colors on red, black and blue
leads. Loosen wire nuts and remove incoming wires.
3. Loosen cord grip and remove cord.
All Models
1. Remove four (4) screws (Figure 15, item 1) and
remove cover (Figure 15, item 2).
Figure 15
Figure 15
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If drive pulley (Figure 17, item 2) is replaced,
wrap timing belt around drive pulley and
complete step 3.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE before wiring.
2
1
2
1
1

851-254 Rev. P 13 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Preventive Maintenance and Adjustment
2. Loosen tensioner (Figure 16, item 1).
Figure 16
Figure 16
3. Loosen drive pulley set screws (Figure 17, item 1).
Remove drive pulley (Figure 17, item 2) and timing
belt (Figure 17, item 3).
Figure 17
Figure 17
4. Remove four (4) gearmotor mounting screws (Figure
18, item 1). Remove gearmotor with adapter plate.
Figure 18
Figure 18
5. Remove four (4) adapter plate screws (Figure
19, item 1). Remove adapter plate.
Figure 19
Figure 19
Figure 20
Figure 20
6. Install new gearmotor to adapter plate and mounting
bracket. Tighten screws (Figure 18, item 1) to 103 in-lb
(12 Nm).
7. Complete steps 6 through 9 of “Installation” section on
page 9.
8. Replace wiring:
• For a single phase motor, reverse step 1 in “Single Phase
Motor” on page 12.
• For a three phase motor, reverse steps 1-3, in “Three Phase
Motor” on page 12.
1
3
2
1
1
1
NOTE
Gearmotor position on Flat Belt conveyor
shown at left (Figure 20). Gearmotor position
on Cleated Belt conveyor shown at right
(Figure 20).
NOTE
Drive pulley (Figure 17, item 2) is removed.
Wrap timing belt around drive pulley and
complete step 10.
1
1
Flat Belt Conveyors Cleated Belt Conveyors

Dorner Mfg. Corp. 14 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Service Parts
2200 Series Flat Belt Bottom Mount Drive Package
NOTE
For replacement parts other than those shown in this section, contact an authorized Dorner Service Center
or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
16
22
11
21
4
19
20
18
17
6
715
3
14
13
1
12
10 9
8
2
See Gearmotor
part numbers
on page 17.
5
Item Part Number Description
1 202390M Nut, Cam Follower
2 450029M Adaptor Plate Assembly
202629 Adaptor Plate Assembly
(for Brushless DC Motor Only)
3 450375 Cover Mounting Bracket
4 450376M Drive Guard
5 450443M Bottom Mounting Plate
202283 Flush Mounting Plate (Flush Drive Only)
6 450445 Spacer, Cam Follower
7 802−046 Bearing
202883 Flanged Tensioner Assembly
(Flush Drive Only)
8 902−157 Socket Head Screw, 1/4−28 x 0.75”
9 903−161 Flat Head Screw, 1/4−28 x 0.75”
10 912−084 Square Key, 0.188 x 1.5”
11 920481M Socket Head Screw, M4 x 8 mm
12 950512M Low Head Cap Screw, M5 x 12 mm
13 920625M Socket Head Screw, M6 x 25 mm
14 950625M Low Head Cap Screw, M6 x 25 mm
920616M Socket Head Screw, M6 x 16 mm
(for Brushless DC Motor Only)
15 910840M Button Head Screw, M8-1.25 x 40 mm
16 814-104 Timing Belt, 15mm W x 450 mm L
814-105 Timing Belt, 15mm W x 460 mm L
814-065 Timing Belt, 15mm W x 475 mm L
814-112 Timing Belt, 15mm W x 495 mm L
814-101 Timing Belt, 15mm W x 500 mm L
814-108 Timing Belt, 15mm W x 520 mm L
814-064 Timing Belt, 15mm W x 535 mm L
814-099 Timing Belt, 15mm W x 565 mm L
17 450365MP Driven Pulley, 19 Tooth, 12 mm bore
450366MP Driven Pulley, 22 Tooth, 12 mm bore
450367MP Driven Pulley, 28 Tooth, 12 mm bore
450368MP Driven Pulley, 32 Tooth, 12 mm bore
243325 Driven Pulley, 16 Tooth, 12 mm bore
(Flush Drive Only)
18 450434 Drive Pulley, 22 Tooth, 0.75” bore
450435 Drive Pulley, 28 Tooth, 0.75” bore
450436 Drive Pulley, 32 Tooth, 0.75” bore
450437 Drive Pulley, 44 Tooth, 0.75” bore
450438 Drive Pulley, 48 Tooth, 0.75” bore
450407MP Drive Pulley, 28 Tooth, 22 mm bore
(for Brushless DC Motor Only)
450408MP Drive Pulley, 44 Tooth, 22 mm bore
(for Brushless DC Motor Only)
450409MP Drive Pulley, 60 Tooth, 22 mm bore
(for Brushless DC Motor Only)
19 920608M Socket Head Screw, M6 x 8 mm
20 807-2092 Washer, 6 mm
21 911-120 Washer, (for 50:1 Brushless DC Motor
only)
22 920890M Socket Head Screw, M8 x 90mm
(for 50:1 Brushless DC Motor only)
920875M Socket Head Screw, M8 x 75mm
(for 10:1 Brushless DC Motor only)
Service parts can be obtained through your distributor or directly
from Dorner Mfg. Corp. [phone] or
[e-mail]
Item Part Number Description

851-254 Rev. P 15 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Service Parts
2700 Series Bottom Mount Drive Package
9
16
21
10
20
5
19
11
17
6
7
3
12
1
13
14
8
2
See Gearmotor
part numbers
on page 17.
15
4
22
18
Item Part Number Description
1 202390M Nut Cam Follower
2 208337 Mounting Plate
3 450029M Adapter Plate Assembly
202629 Adapter Plate Assembly (for Brushless DC
Motor Only)
4 450375 Cover Mounting Bracket
5 450376M Drive Guard
6 450445 Spacer, Cam Follower
7 802-046 Bearing
8 807-2092 Washer, 6 mm
9 814-104 Timing Belt, 15mm W x 450 mm L
814-105 Timing Belt, 15mm W x 460 mm L
814-065 Timing Belt, 15mm W x 475 mm L
814-101 Timing Belt, 15mm W x 500 mm L
814-108 Timing Belt, 15mm W x 520 mm L
814-064 Timing Belt, 15mm W x 535 mm L
10 208488 Driven Pulley, 28 Tooth, 15 mm bore
208489 Driven Pulley, 32 Tooth, 15 mm bore
11 450434 Drive Pulley, 22 Tooth, 0.75” bore
450435 Drive Pulley, 28 Tooth, 0.75” bore
450436 Drive Pulley, 32 Tooth, 0.75” bore
450437 Drive Pulley, 44 Tooth, 0.75” bore
450438 Drive Pulley, 48 Tooth, 0.75” bore
450407MP Drive Pulley, 28 Tooth, 22 mm bore
(for Brushless DC Motor Only)
450410MP Drive Pulley, 32 Tooth, 22 mm bore
(for Brushless DC Motor Only)
450408MP Drive Pulley, 44 Tooth, 22 mm bore
(for Brushless DC Motor Only)
12 902-157 Socket Head Screw, 1/4-28 x 0.75"
13 903-161 Flat Head Screw, 1/4-28 x 0.75"
14 912-084 Square Key, 0.188 x 1.5"
15 920481M Flange Socket Head Screw,
M4-0.70 x 8 mm
16 920616M Socket Head Screw, M6-1.00 x 16 mm
17 920625M Socket Head Screw, M6-1.00 x 25 mm
18 920845M Socket Head Screw, M8-1.25 x 45 mm
19 920512M Socket Head Screw, M5-0.80 x 12 mm
20 911-120 Washer (for 50:1 Brushless DC Motor Only)
21 920890M Socket Head Screw, M8-1.25 x 90 mm
(for 50:1 Brushless DC Motor Only)
920875M Socket Head Screw, M8-1.25 x 75 mm
(for 10:1 Brushless DC Motor Only)
22 950625M Low Head Cap Screw, M6 x 25 mm
920616M Socket Head Screw, M6 x 16 mm
(for Brushless DC Motor Only)
Service parts can be obtained through your distributor or directly
from Dorner Mfg. Corp. [phone] or
[e-mail]
Item Part Number Description

Dorner Mfg. Corp. 16 851-254 Rev. P
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Service Parts
Table 5: Pulley Ratio / Timing Belt Number
Figure 21
Figure 21
Motor
(Drive)
Pulley
Teeth
Conveyor
(Driven)
Pulley
Teeth
Pulley
Ratio
Timing Belt
2200 Series 2700 Series
22 32 0.69 814-104 814-105
28 28 1.00 814-104 814-105
28 32 0.88 814-065 814-065
32 22 1.45 814-104 N/A
32 28 1.14 814-065 814-065
44 22 2.00 814-065 N/A
44 28 1.57 814-101 814-101
44 32 1.38 814-108 814-108
48 22 2.18 814-101 N/A
48 28 1.71 814-108 814-108
48 32 1.50 814-108 814-064
60 22 2.73 814-064 N/A
60 28 2.14 814-064 N/A
60 32 1.88 814-099 N/A
Drive Pulley
Driven Pulley

851-254 Rev. P 17 Dorner Mfg. Corp.
2200 & 2700 Series Bottom Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors
Service Parts
Gearmotors
1
Item Part No. Part Description
1 62M180PS411FN Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase
62M180PS411FR Motor, 0.08hp (0.06Kw), 10 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M060PS411FN Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase
62M060PS411FR Motor, 0.17hp (0.13Kw), 29 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M060PS423FN Motor, 0.25hp (0.19Kw), 29 RPM,
230VAC, 60Hz, 3-Phase
62M030PS411FN Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase
62M030PS411FR Motor, 0.17hp (0.13Kw), 58 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M030PS423FN Motor, 0.25hp (0.19Kw), 58 RPM,
230VAC, 60Hz, 3-Phase
62M020PS411FN Motor, 0.17hp (0.13Kw), 86 RPM,
230VAC, 60Hz, 1-Phase
62M020PS411FR Motor, 0.17hp (0.13Kw), 86 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M010PS411FN Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase
62M010PS411FR Motor, 0.17hp (0.13Kw), 173 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M010PS423FN Motor, 0.25hp (0.19Kw), 173 RPM,
230VAC, 60Hz, 3-Phase
62M005PS411FN Motor, 0.17hp (0.13Kw), 345 RPM,
230VAC, 60Hz, 1-Phase
62M005PS411FR Motor, 0.17hp (0.13Kw), 345 RPM,
115VAC, 60Hz, 1-Phase w/reversing
switch
62M180PS423EN Motor, 0.17 hp (0.13 Kw), 2-10 RPM,
230/460 Volts, 10-60 Hz, 3 Phase
62M060PS423EN Motor, 0.17 hp (0.13 Kw), 5-29 RPM,
230/460 Volts, 10-60 Hz, 3 Phase
62M030PS423EN Motor, 0.38 hp (0.280Kw), 10-58 RPM,
230/460 Volts, 10-60 Hz, 3 Phase
62M020PS423EN Motor, 0.38 hp (0.280Kw), 14-86 RPM,
230/460 Volts, 10-60 Hz, 3 Phase
62M010PS423EN Motor, 0.38 hp (0.280Kw), 29-173
RPM, 230/460 Volts, 10-60 Hz, 3
Phase
62M005PS423EN Motor, 0.38 hp (0.280Kw), 58-345
RPM, 230/460 Volts, 10-60 Hz, 3
Phase
62M050PSBDDENB Motor, 0.25 hp (0.19 Kw), 2-60 RPM,
Brushless DC
62M050PSBDDENB Motor, 0.25 hp (0.19 Kw), 3-125 RPM,
Brushless DC
62M010PSBDDENB Motor, 0.25 hp (0.19 Kw), 6-250 RPM,
Brushless DC
62M005PSBDDENB Motor, 0.25 hp (0.19 Kw), 12-500
RPM, Brushless DC
Service parts can be obtained through your distributor or directly
from Dorner Mfg. Corp. [phone] or
[e-mail]

851-254 Rev. P Printed in U.S.A.
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not
be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory
representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number. Include part serial number if available.
A representative will discuss action to be taken on the returned items and provide a Returned Materials Authorization (RMA) number for
reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return
charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return
shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight.
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and
reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if
any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will
gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact Dorner, an authorized sales channel or visit our website: www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.
Product Type
Standard Products Engineered to
order parts
Product Line Conveyors Gearmotors
& Mounting
Packages
Support
Stands
Accessories Spare Parts
(non-belt)
Spare Belts
- Standard
Flat Fabric
Spare Belts -
Cleated &
Spec. Fabric
Spare Belts -
Plastic Chain
All equipment
and parts
1100 Series
30% return fee for all products except:
50% return fee for conveyors with modular belt,
cleated belt or speciality belts
All Electrical items are assigned original manufacturers return policy.
non-returnable case-by-case
2200 Series
3200 Series
Pallet Systems
FlexMove/SmartFlex
GAL Series
All Electrical
7100 Series
50% return fee for all products
7200/7300 Series
AquaGard 7350
Series Version 2
GES Series
AquaGard
7350/7360 Series non-returnable
AquaPruf Series