Dremel WorkStation 220 Assembly instructions

IMPORTANT IMPORTANT IMPORTANTE
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Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
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220
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FIG. 1
1
2
3
4
5
7
8
96
8
6A
6B
FIG. 2
9A
9
10
11
FIG. 3
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7B
7
9
FIG. 4 FIG. 5
1C
5
11A
1B
FIG. 6
1C
1
9
12
7
1
6
8A
FIG. 7
FIG. 8
abc
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1C
1A
4
3
1B
2
FIG. 9
400
800
398
100
200
275
285
300
395
3000
4000
4200
4300
8100
8200
8220
FIG. 10
S
S
S
9C 9C 9C
9D
FIG. 11
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FIG. 12
S
FIG. 13
FIG. 14
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FIG. 15
FIG. 16
WN
WA
HD
SP
CB
8
FIG. 18
FIG. 17
FIG. 19
11
77
12
9D
9E
9E
10
HB
2
3
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Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Safety Symbols
The definitions below describe the level of severity for each signal word. Please read the manual
and pay attention to these symbols.
!
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. bey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
CAUTI N, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, will result in minor or moderate injury.
Safety Rules for Dremel Workstation
Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjustments
or changing accessories. Accidental starting
of the power tool is a cause of some
accidents.
roperly assemble the workstation before
mounting the power tool. Proper assembly
is important to prevent risk of collapse.
Securely fasten the power tool to the
workstation before use. Power tool shifting
in the workstation can cause loss of control.
lace the workstation on a solid, flat and
level surface. When the workstation can shift
or rock, the power tool or workpiece cannot be
steadily and safely controlled.
Securely fasten workstation to a stable
platform or workbench. During operation
unstable platforms or workbenches may shift
or tip causing loss of control and injury.
Know how to shut off the power tool!
Position the power tool so that switch is
readily accessible to quickly shut off in an
emergency.
Route the cord away from the bit or cutting
area. Cutting into live electrical wires may
result in a shock, burn or electrocution.
Wear eye protection and dust mask. Use
only in well-ventilated area. Using personal
safety devices and working in safe
environment reduces risk of injury.
Do not wear gloves, necktie or loose
clothing during operation of the power
tool. Tie back long hair or use a hair net.
Clothing or hair can become caught in the
spinning bit and injury may occur.
Match the appropriate bit and its speed to
your application. Do not use bits that have
a cutting diameter that exceed the capacity
of the power tool. The workstation is
intended primarily for light duty use on wood.
verloading the power tool can lead to
personal injury or power tool failure.
Never use dull or damaged bits. Sharp bits
must be handled with care. Damaged bits
can snap during use. Dull bits require more
force to push the workpiece, possibly causing
the bit to break.
Always make sure the workpiece is free
from nails and other foreign objects.
Cutting into a nail will damage the bit and can
cause the workpiece to jump causing loss of
control.
This workstation was designed for drilling,
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sanding, brushing, polishing or grinding
applications, other applications may present
hazards that cannot be adequately guarded.
Never start the power tool when the bit is
engaged in the material. The bit cutting
edge may grab the material causing loss of
control of the workpiece.
Do not reach in the area of the spinning
bit. The proximity of the spinning bit to your
hand may not always be obvious. Workpiece
could shift or your hand could slip during
operation.
After changing the bits or making any
adjustments, make sure the collet nut and
any other adjustment devices are securely
tightened. Loose adjustment device can
unexpectedly shift, causing loss of control,
loose rotating components will be violently
thrown.
Never touch the bit during or immediately
after the use. Contact with a spinning bit will
cause injury and after use the bit is too hot to
be touched by bare hands.
Do not leave a running power tool
unattended, turn power off. nly when
power tool comes to a complete stop it is safe
to remove workpiece and clean the stand.
Before operation, clamp workpiece or
brace against base column. Never hold a
small workpiece in one hand and bring the
drill down. Clamping the workpiece allows
you to use both hands to control the
workstation. Securing workpiece will prevent
it from spinning or climbing during drilling
operation.
Use a “V” block for supporting round
stock such as tubes or rods when drilling.
Round material such as dowel rods, pipes or
tubing have a tendency to roll while being cut,
and may cause the bit to "bite" or the
workpiece to jump toward you.
You must set and lock drill press assembly
in the desired position and depth of cut
when performing operations other than
drilling. Bring the workpiece to the power
tool and allow for sufficient space between
your hand and the spinning bit. Contact
with the spinning bit will cause injury.
If the side of any rotating accessory is used to
perform the work, for example a sanding
drum, the workpiece must be positioned on
the side of the accessory that rotates against
the feed direction of the workpiece. Placing
the workpiece on the side of the accessory
where the feed direction and accessory
rotation are same may cause the workpiece to
be pulled by the rotating accessory and lead
to loss of control during operation.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain workstation. Check for misalignment
or binding of moving parts, breakage of
parts and any other condition that may
affect the workstation’s operation. If
damaged, have the workstation repaired
before use. Many accidents are caused by
poorly maintained workstation.
Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Use only grinding wheels, sanding
disks/drums and drill bits when using the
power tool in the workstation. Any other
accessory will cause injury to the user.
THINK SAFETY! Safety is a combination of
operator C MM N SENSE and
ALERTNESS at all times when the tool is
being used.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects and other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
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Assembly
Identify the loose parts in the package based
on Fig. 1 and the list below
1- Tube assembly
2- Hanger wire
3- Cord holder
4- Crow’s nest
5- Clamp wrench
6- Base hex bolt and nut
7- Height adjustment lever with square nut
8- Base
9- Drill press assembly
- Flip the base 8upside down. Attach the hex
bolt 6B and nut 6A to the base as shown
(Fig. 2). Do not tighten just yet.
- Grab the drill press assembly 9. Loosen the
large angle lock knob 11 and small lock
knob 10. Rotate the angle adjustment
assembly 9A ninety degrees clockwise (Fig.
3).
- Using index finger, insert the square nut 7B
inside the drill press assembly 9and screw
in the height adjustment lever 7as shown
(Fig. 4). Do not tighten just yet.
- Pull plastic caps off of the tube assembly 1.
The easiest way to it is by “scraping” the
caps off using wrench 5(Fig. 5). nce the
caps are off, avoid shaking the tube
assembly as the extension tube might slide
out.
- Pull the extension tube 1B about 2 - 3
inches through the top end (with plastic ring
1C). Lock the extension tube in place by
rotating the tubes in opposite directions as
shown (Fig. 5). This will prevent the
extension tube from sliding out.
- Slide the tube assembly into the drill press 9
as shown (Fig. 6). Make sure the plastic ring
1C of the tube assembly and the drill press
lever 12 are both pointing UP.
- Secure the drill press assembly 9on the
outer tube 1by tightening (clockwise) the
height adjustment lever 7(Fig. 6).
- Insert the bottom end of the tube assembly
1(without plastic ring 1C) into the base
column 8A and secure it in place by
tightening the base bolt 6with 17mm
wrench or an adjustable wrench (not
included). See Fig. 7.
- With small holes pointing up, install the
crow’s nest 4on the top end (with plastic
ring 1C) of the outer tube 1A (Fig. 9).
- Insert the cord holder 3into the extension
tube 1B (Fig. 9).
- Insert the hanger wire 2into the cord holder
3. Make sure the rubber cap is on the longer
end tip of the hanger wire (Fig. 9).
Mounting on workbench
Base 8has to be securely mounted to
workbench.
ermanent attachment to workbench
using wood screws
All four mounting holes on the base should be
secured to workbench using 5/16" countersunk
wood screws (not included). See Fig. 8 a.
- Locate and mark where the base is to be
mounted.
- Drill four pilot holes in workbench.
- Place the base on the workbench, aligning
holes in base with pilot holes drilled in
workbench.
- Drive four screws to secure the base.
ermanent attachment to workbench
using bolts
All four mounting holes should be bolted
securely using 5/16" bolts, lock washers and
hex nuts (not included). See Fig. 8 b.
- Locate and mark where the base is to be
mounted.
- Drill four 5/16" diameter holes through work-
bench.
- Place the base on the workbench, aligning
holes in base with holes drilled in
workbench. Install bolts, lock washers and
hex nuts.
Temporary Mounting Using Clamps
“C” clamps (not included) can be used to
temporary mount the base to a workbench or
For illustrations refer to pages 2 - 6
Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
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Operation
WORKSTATION IS DESIGNED FOR USE
ONLY WITH DREMEL ROTARY TOOL
MODELS 100, 200, 275, 285, 300, 395, 398,
400, 800, 3000, 4000, 8100, 8200, 8220, 4200
and 4300.
Your Dremel Workstation 220 will convert
rotary tools to a drill press for drilling, to a tool
holder for sanding or polishing, or to a flex
shaft tool stand. Workstation is for use
with only one tool at
time. Do not hang a tool on hanger assembly
when another tool is mounted in the press.
The Crow’s Nest tool storage (Fig. 12) will
hold the following tools:
• Drill bit set (Model 628 or 631)
• Rotary tool wrench
• Mounting wrench
• Bits with shank size less than or equal to 1/8"
• Rotary tool collets
(Models 480, 481, 482, 483)
Drill ress
Instructions
NOTE: The drill bits are held in the tool by a
collet system or Dremel 3-jaw chuck. The bit
may be installed before or after the rotary tool
is installed in the drill press.
1. Insert and secure the drill bit into Dremel
rotary tool. See your rotary tool manual for
detailed instructions (Fig. 13).
2. The Depth Stop is used when you wish to
drill holes to a measured depth. A scale on
the press housing is provided for your
convenience.
Set the depth stop adjustment to the
desired depth and tighten depth stop lock
knob 9D (Fig. 16). Four set screws 9E are
also provided on the depth gauge and left
side of the housing assembly (See Fig.
16). These screws allow for micro
adjustments to the action of the drill press.
Use small flathead screwdriver to tighten or
loosen the movement of the press. Be
carefull not to overtighten set screws.
3. The small Angle Lock knob 10 and large
Angle Lock knob 11 are used to secure the
tool either vertically or at a 90° angle. Tool
may be used at a 15°, 30°, 45°, 60°, 75° or
90° angle for off axis drilling applications
(Fig. 16).
Loosen the large and small knobs and
rotate the tool, then securely tighten both
angle lock knobs.
4. The Height Adjustment Lever 7is used to
secure the press on the tube at the proper
height (Fig. 16).
Loosen the lever and move the press/tool
assembly to the desired position, then
tighten the height adjustment lever.
5. Mark the hole locations on the workpiece
For illustrations refer to pages 2 - 6
Disconnect the plug from the power source and/or the battery pack
from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
table top. Using the corner of the workbench
is the most secure since at least 3 clamps
can be used. See Fig. 8 c.
Rotary tool installation
To install rotary tool
- Remove nose cap from rotary tool.
- Insert the rotary tool into drill press unit 9
and secure it in place by tightening the
clamp nut 9C with clamp wrench 5 (Fig. 10).
NOTE: Model 398 mounts with shaft lock S
to the back and cord to the right. Models
400 and 800 mount with shaft lock Sto the
right.
NOTE: When clamping rotary tool in holder,
make sure tool is seated properly and vent
openings are not covered.
- Insert power cord into the cord clips 9D (Fig.
11). This will keep power cord away from
the work area.
NOTE: Make sure there is sufficient slack to
keep the cord from being pulled tight when
the full stroke of the drill press is conducted.
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and center punch at these locations.
Center punching will prevent walking of the
drill point and ensure proper hole location.
The benefits of center punching are less
drill breakage and better hole size
tolerance (Fig. 18).
6. Secure the workpiece to the base before
drilling. This will keep the workpiece from
climbing the drill bit or spinning. This will
result in s safer experience and better
quality work. Hold down clamps (not
included) are very good for holding
workpieces, or use a small utility vise for
holding the workpiece when drilling (Fig.
18).
7. Loosen the Height Adjustment Lock lever 7
1/2 turn and move the press on the tube
until drill bit tip is near the workpiece. (A
maximum of 1/4" between drill bit tip and
workpiece is recommended.) Retighten
lock lever.
8. Grasp the Press Handle 12 and pull down
to drill hole. Helpful hints
When drilling round pieces, use a “V” block or
vise. To drill a hole in the center of a round
piece, a center punch mark is necessary (Fig.
17). Use center punch to make center punch
mark (not included).
Avoid force feeding to such an extent that the
motor speed is noticeably reduced. Also, feed
carefully when approaching point of
breakthrough. This will avoid making ragged
breakthrough edges.
For accurate drilling, lower the tool to a
location where the end of the drill bit is within
1/4" of the workpiece before advancing the
handle for feeding the drill. Using minimum
stroke and center punching at the location to
be drilled will ensure accurate drilling.
Tool Holder
Instructions
NOTE: The drill bits are held in the tool by a
collet system or Dremel 3-jaw chuck. The bit
may be installed before or after the rotary tool
is installed in the drill press.
1. Insert and secure the drill bit into Dremel
rotary tool. See your rotary tool manual for
detailed instructions
2. The small Angle Lock knob 10 and large
Angle Lock knob 11 are used to secure the
tool either vertically or at a 90° angle. Tool
may be used at a 15°, 30°, 45°, 60°, 75° or
90° angle for sanding, polishing or wire
wheel application (Fig. 16).
Loosen the large and small knobs and
rotate the tool, then securely tighten both
angle lock knobs.
3. The Height Adjustment Lever 7is used to
secure the press on the tube at the proper
height (Fig. 16).
Loosen the lever and move the press/tool
assembly to the desired position, then
tighten the height adjustment lever.
Flex Shaft tool stand
Instructions
Workstation is for use
with only one tool at
time. Do not hang a tool on hanger assembly
when another tool is mounted in the press.
1. Swing the hanger bail HB away from the
rotary tool body (Fig. 15).
2. Hang the tool hanger bail on the hanger
wire 2 (Fig. 15).
3. Tuck the power cord into the cord holder
3(Fig. 15).
Making optional hold down clamps
for your Work Station 220
Hold down clamps can be fabricated out of
wood, steel or aluminum, depending on your
application (Fig. 19).
1. Cut or saw material to desired length, width
and height.
2. Drill a hole using a 5/16" or 21/64" drill bit
in the desired location, through the hold
down clamp HD.
3. Mount the hold down clamps HD using a
5/16"-18 x 1-1/2" or 2" length carriage bolts
CB with matching washers WA and wing
nuts WB.
4. Mount to base by sliding the head of the
carriage bolt CB up through the bottom of
the base 8with the washers and wing nuts
on top.
When using hold down clamps HD on
workpieces larger than 1/4" in thickness,
always use a spacer block S to support the
back side of the clamp. For the best support,
the spacer block should be cut about 1/8"
shorter in height than the workpiece.
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Your Dremel product is warranted against defective material or workmanship for a period of one year from
date of purchase. In the event of a failure of a product to conform to this written warranty, please take the
following action:
1. DO NOT return your product to the place of purchase.
2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with:
A. A copy of your dated proof of purchase (please keep a copy for yourself).
B. A written statement about the nature of the problem.
C. Your name, address and phone number to:
We recommend that the package be insured against loss or in transit damage for which we cannot be
responsible.
This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING
FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORI ED REPAIRS OR ALTERATIONS,
UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR
WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If
Dremel inspection shows that the problem was caused by problems with material or workman ship within the
limitations of the warranty, Dremel will repair or replace the product free of charge and return product
prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period,
if they can be made, will be charged at regular factory prices.
DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH
EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED
FROM THIS LIMITED WARRANTY.
This warranty gives you specific legal rights and you may also have other rights which vary from state to
state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for
any incidental or consequential damages due to any such alleged defect. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not
apply to you.
For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.
Exportado por: © Robert Bosch Tool Corporation Mt. Prospect, IL 60056 -2230, E.U.A.
Dremel®Limited Warranty
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