Drip Drop ADA-2000-E User manual

DripDrop AB ● Pipers Väg 2C ● SE-170 73 Solna, Sweden
Tel: [phone] ● Fax: [phone]
www.dripdrop.se ● [email protected]
INSTALLATION MANUAL
Version: 0809-UK
ADA-2000-E

Page 1(14)
TABLE OF CONTENTS
ADA-2000-E.........................................................................................................................0
1 DESCRIPTION ADA-2000-W .................................................................................2
2 DIMENSIONS AND MOUNTING ..........................................................................3
3 I/O-SIGNALS.............................................................................................................4
4 ELECTRICAL CONNECTIONS ............................................................................5
4.1 P OWER SUPPLY 24 V DC.....................................................................................5
4.2 I/O- SIGNALS DESCRIPTION ..................................................................................6
4.3 I/O- SIGNAL CONNECTIONS ..................................................................................7
4.4 D IGITAL INPUTS AND COUNTERS .........................................................................8
4.5 D IGITAL OUTPUTS ...............................................................................................8
4.6 A NALOGUE INPUTS ..............................................................................................9
4.7 S IGNAL INTERFACE PC2000-W AND ADA2000-E............................................11
5 TECHNICAL SPECIFICATION ADA-2000-W ..................................................12
6 ELECTROMAGNETIC COMPATIBILITY (EMC)...........................................12
7 ACCESSORIES AND PART NUMBERS.............................................................13
8 PACKING CONTENTS..........................................................................................14
Page 14(14)
8Packing contents
On delivery the packing box of the ADA2000E comes with the following
items:
1(one) I/O unit ADA-2000-E
1(one) 1,5 meter long 26 wires flat band cable CSD26/1,5m
1(one) 1,5 meter long 20 wires flat band cable CSD20/1,5m
1(one) 1,5 meter long 14 wires screened cable including
ground connection CSA14E/1,5 m

Page 13(14)
7Accessories and part numbers
Description Part number Comments
CPU unit PC-2000-W 20101-03-101
I/O unit ADA-2000-E 20101-03-110
Band cable screened CSA14E/1,5 m 20101-03-120
Band cable flat CSD20/1,5 m 20101-03-130
Band cable flat CSD26/1,5 m 20101-03-140
Level sensor SP-25 (0-1m Wg) 40101-06-103 4-20mA
Level sensor SP-25 (0-4m Wg) 40101-06-102 4-20mA
Level sensor SP-25 (0-5m Wg) 40101-06-106 4-20mA
Level sensor SP-25 (0-10m Wg) 40101-06-108 4-20mA
Current transformer E83-2050 (0-50A) 40101-54-104 4-20mA
Page 2(14)
1Description ADA-2000-W
The ADA-2000-W is the I/O-board for the pump control PC-2000-W.
All I/O-signals are connected via the ADA-2000-E, and the signal interface
between the ADA-2000 and the PC-2000 is made through 3 separate band cables.
All inputs (digital and analogue) are 24 VDC signals. The digital outputs are
potential free relay contacts where the relay supply is also 24 VDC and the relay
contacts are max. 250VAC at 6A.
1. Digital outputs max 250 V / 6A 8. Ground connection ( flat cable )
2. Power supply 24 VDC 9. Analogue outputs (4-20 mA / 0-10 V)
3. Ground connection 10. Analogue inputs (0/4-20 mA)
4. Digital counter inputs 24 VDC 11. Signal ground ( - 24 VDC)
5. Digital inputs (1 – 10) 24 VDC 12. Flat cable connectors
6.Digital inputs status LED´s 13. Digital output status LED´s
7. Digital inputs (11 - 20) 24 VDC
1
2
8
3 4 5
6
7
9
1
10
11
12
13

Page 3(14)
2Dimensions and mounting
The I/O device ADA-2000 is mounted on a standard 35 mm DIN-rail in the bottom
of the control cabinet. Its dimensions are 160 mm wide by 83 mm high and
mounted on the 35 mm DIN rail the total depth is 51 mm. The ADA-2000 and its
connecting cables are placed as far away from the pump power cable as possible
and never in the same cable trays as the power cables.
ADA-2000-E PC-2000-W
Figure 2.1 shows an example of a standard DripDrop electrical panel for 2
pumps where the ADA-2000-W is mounted on a 35 mm DIN rail at the
bottom of the control cabinet. In the front door the operator panel PC-2000 is
mounted.
Page 12(14)
5Tec nical specification ADA-2000-W
Power supply 24 VDC ( 19,2 -30 VDC)
Power consumption 0.15 A
Mounting DIN 35 mm Rail
Dimensions 160 x 83 x 51 mm (W x H x D)
Temp. range (operation) -5 to +55 degrees °C
Enclosure IP 30
Digital outputs (relays) (16) output relays 24 VDC supply
potential free contacts max load 250 VAC / 6 Amp
Digital inputs (20) at + 24 VDC
Opto isolated at 500 V(1 min)
Type 1 CEI 61131-2
Digital counters (2) at + 24 VDC
Opto isolated at 500 V(1 min)
Max frequency 500 Hz
Analogue inputs (7) 0/4-20 mA at + 24 VDC
Max impedance 100 ohm
Analogue output (1) 4-20 mA at 24 VDC
Load max. 500 ohm
Analogue output (1) 0-10 V
Min Load 1000 ohm
6Electromagnetic compatibility (EMC)
Electromagnetic compatibility (EMC)
Description Standard Class Level Remarks Test
res.
Network frequency magnetic field
CEI 61000-4-8 30A/m A
Immunity to radiated RF--fields CEI 61000-4-3 3 10V/m 26MHz-1GHz A
±8kV Air discharge C
Electrostatic discharge immunity CEI 61000-4-2 4 ±4kV Cont.
discharge C
Radiated emission SR EN 52022:2004 A 26MHz-1GHz A

Page 11(14)
4.7 Signal interface PC2000-W and ADA2000-E
As an interface for all signals from the PC-2000-W unit and the control cabinet, a
separate I/O unit is used, the ADA-2000-E I/O board. The interconnection, of all
input and output signals between the PC-2000-W and the ADA-2000-E are made
with three band cables.
-Flat band cable CSD20/1,5 m connects connector terminal K2 on ADA-2000-E
to K8 on PC-2000-W, for digital out signals 12 to 16 and digital in 11 to 20.
-Flat band cable CSD26/1,5 m connects connector terminal K1 on ADA-2000-E to
K9 on PC-2000-W, for digital out 1 to 11 and digital in 1 to 10, counters 1 and 2.
-Screened band cable CSA14E/1,5 m connects connector terminal K3 on ADA-
2000-E to K10 on PC-2000-W and its corresponding ground cable connects to the
ground terminals on the ADA-2000-E as well as the PC-2000-W, for signals
AI 1-7 and AO 1-2.
Figure 4.6 illustrates how
the three band cables are
connected between the
PC-2000-W and the
ADA-2000-E units. The
screened analogue cable
has a separate ground
cable that provides the
ground connection to the
PC-2000-W panel
mounted unit.
Page 4(14)
3I/O-signals
I/O No. Type Signal Notes
AI 1 Level signal (Pressure signal) 4-20 mA
AI 2 Flow signal 4-20 mA
AI 3 P1 Motor current / Running confirm. 4-20 mA
AI 4 P2 Motor current / Running confirm. 4-20 mA
AI 5 P3 Motor current / Running confirm. 4-20 mA
AI 6 P4 Motor current / Running confirm. 4-20 mA
AI 7 Attendance alarm / Intruder alarm 4-20 mA
DI 1 Low level switch NO mostly NC
DI 2 High level switch NO
DI 3 Overflow switch NO
DI 4 P1 Not in auto (M-0-A) NO mostly NC
DI 5 P1 Motor protection NO
DI 6 P1 Thermo protection NO mostly NC
DI 7 Internal alarm 1, External block. P1 NO
DI 8 P2 Not in auto (M-0-A) NO mostly NC
DI 9 P2 Motor protection NO
DI 10 P2 Thermo protection NO mostly NC
DI 11 Internal alarm 2, External block. P2 NO
DI 12 P3 Not in auto (M-0-A) NO mostly NC
DI 13 P3 Motor protection NO
DI 14 P3 Thermo protection NO mostly NC
DI 15 Internal alarm 3, External block. P3 NO
DI 16 P4 Not in auto (M-0-A) NO mostly NC
DI 17 P4 Motor protection NO
DI 18 P4 Thermo protection NO mostly NC
DI 19 Internal alarm 4, External block. P4 NO
DI 20 Block all pumps / Phase failure NO
CI 1 Flow meter / Rain meter (Pulses) --
CI 2 Energy meter / Flow meter (Pulses) --
AO 1 Analogue out (4-20 mA) 4-20 mA Mirror of AI 1- 7
AO 2 Analogue out ( 0-10 V) 0-10V Mirror of AI 1- 7
ADA-2000 - Plintanslutning
DO 1 ND1 C1 P1 Start/ Stop NO
DO 2 ND2 C2 P1 Reset Motor Prot, NO
DO 3 ND3 C3 P2 Start/Stop NO
DO 4 ND4 C4 P2 Reset Motor Prot,
NO
DO 5 ND5 C5 P3 Start/Stop NO
DO 6 ND6 C6 P3 Reset Motor Prot, NO
DO 7 ND7 C7 P4 Start/Stop NO
DO 8 ND8 C8 P4 Reset Motor Prot,
NO
DO 9 ND9 C9 Agitator/ Flushing NO
DO 10 ND10 C10
Not used NO
DO 11 ND11 C11
Attendance alarm NO For alarm horn –Alarm is sent.
DO 12 ND12 C12
Alarm (not ackn.) NC
DO 13 ND13 C13
Alarm (active) NC
DO 14 ND14 C14
Not used NO
DO 15 ND15 C15
Not used NO
DO 16 ND16 C16
Modem reset NC Interrupts the power to GSM-modem.

Page 5(14)
DI
COM EART H
+24V DI COM
_A
+
-
1,3-3
Ah
Batteri 24 VDC
~+
-
Nät spänning
230 VAC
L1
N
Automatsäkring
2A
Matning till PC 2000-W
24 VDC
Anslutning
ADA-2000-E
+-
+
-
4Electrical connections
4.1 Power supply 24 V DC
The power supply to the ADA-2000 is 24 V dc and should be protected by 150mA
fuses, these fuses are dimensioned for the load of the PC-2000-W and ADA-2000-
E only, all additional 24 VDC load requires larger or separate fuses. This is this
same power source that will supply the PC-2000-W (Operator interface and CPU)
If the utility power has problems with transients due to atmospheric discharges etc.
a surge protection device should be installed at the 230 V AC supply line.
If the utility power has problems with unstable supply voltage (over/under voltage)
it is recommended to install a stabilizing device at the 230 V AC supply line.
Power supply 24 VDC
(19,2 – 30 VDC)
Figure 4.1 shows a typical power supply connection to the PC-2000-W and ADA-2000-E
units with battery back-up.
Power supply
230 V AC
Connection
ADA
-
2000
-
E
Battery 24 V
DC
Automatic fuse
2A
Power supply 24 VDC
for PC
-
20
00
-
W
Page 10(14)
Inputs with digital pump running confirmation
If pump current transducers are not used, and pump running confirmation is
required, the analogue inputs AI 3, 4, 5 and 6, are used as “digital” inputs by
connecting a resistance (supplied with the unit) in series with the running
confirmation indicator contact (normally a contactor aux contact).
The analogue GDN terminal has to be connected to the ADA2000 negative 24
VDC supply.
AI7 is used with a resistance connected in series with an alarm switch for personal
alarm or intruder alarm.
Figure 4.6 Analogue input configuration
using digital pump running confirmation
through a resistance connected in series with
the running confirmation indicator contacts in
the control cabinet.

Page 9(14)
AI3 AQ
1(+)
AI1 AI5 AQ
2(+)
AI7
-+
+
-Motstånd 1,2 Mohm
Rele eller kontaktor
kontakt
Ström konverter A/mA
Nivågivare 4-20 mA
+ 24 VDC matning
4.6 Analogue inputs
Inputs with pump current transducers for running confirmation
All analogue devices are supplied with +24VDC, voltage to its positive terminal.
The negative terminal of the device is connected to the corresponding analogue
input terminal on the I/O board (AI 1-7).
The analogue GDN terminal has to be connected to the ADA-2000 negative 24
VDC supply.
AI7 is used with a resistance connected in series with an alarm switch for personal
alarm or intruder alarm.
The figure left shows how to
connect the analogue inputs.
1. Use of a 0/4-20 mA sensor
where the 24 VDC is connected
to the + side of the sensor and
the sensor minus (-) side of the
analogue input.
2. Use of input with digital
function where a resistor is
connected in series to the input.
Resistor 2.2 kohm
Relay or contactor
Power +24VDC
Current transformer
Signal: 4-20 mA
Level sensor
Signal: 4-20 mA
Page 6(14)
4.2 I/O-signals description
Digital outputs- the unit has 16 relay outputs which are galvanic separated to
allow that different voltages can be used. Each relay has an indicating diode which
shows that the relay is activated
Each relay has a maximum load of 6 Amperes. Maximum voltage is 250 VAC or
30 VDC.
Digital pulse inputs – the unit has 2 digital pulse inputs which are supplied with
24 VDC . These are opto isolated up to 500V (l min) and allows a max. frequency
of 500 Hz.
Digital inputs – the unit has 20 digital inputs which are supplied with 24 VDC.
Opto isolated up to 500 V. For digital inputs 11 to 20 to work it is necessary to
connect the DI COM terminal connector to DI COM A terminal connector.
All digital inputs have an indicating diode which shows when the input is
activated.
Analogue inputs – the unit has 7 analogue current inputs, 0 or 4 to 20 mA. Input
1 and 2 are used as normal current inputs, and inputs 3 to 7 can be used as normal
current inputs or for certain functions as digital inputs when a resistor is connected
in series.

Page 7(14)
4.3 I/O-signal connections
¨
RL9 RL10 RL11 RL12 RL13 RL14 RL15 RL16 RL17
RL1 RL2 RL3 RL4 RL5 RL6 RL7 RL8
DI
11 DI 15
DI
13 DI 19
DI
17
DI
14
DI
12 DI 18
DI
16 DI
20
AI3 AQ
1(+)
AI1 AI4 AQ
2(+)
AI5
AI2 AI6GND AI4 AQ
2(-)
AQ
1(-)
DI2DI6 DIn2DI4
DI
10 DI8
DI1DI5 DIn1DI3DI9 DI7
DI
COM
EART
H+24V
DI
COM
_A
ND9 ND
10
C9 C
10 ND
11 ND 12
C
11 C 12 ND 13 ND 14
C
13 C 14 ND 15 ND 16
C
15 C 16 NDRCR
C1C2 ND1ND2C3C4 ND3ND4C5C6 ND5ND6C7C8 ND7ND8
K1
K2
K3
EARTH
Earth
+
-+
-
Level sensor 4-20 mA
Digital puls signal
24 VDC Matning
+-
R1 R2 R3 R4
+ 24 VDC
Matning modem 24 VDC
Page 8(14)
4.4 Digital inputs and counters
All digital input signals are supplied with 24 VDC control voltage.
All digital inputs are opto isolated. All inputs have a corresponding LED showing
the status.
4.5 Digital outputs
The 16 digital outputs are output relays with a maximum load of 250 VAC1 / 6
Amps. The Out put signal is provided by an external supply through the contact of
the output relays. All relays are isolated from each other in order to allow for more
than one voltage in the control circuits. All “common” terminals on the
corresponding control voltage have to be interconnected for each corresponding
control voltage group. All outputs have a corresponding LED showing the status.
On the pump on/off outputs the signal is connected in series with the “pump in
auto” switch.
Output No 16 is used for resetting the GSM modem at pre-set intervals in case that
the modem gets “hung-up”
Figure 4.3 Digital output configuration
Figure 4.4 Digital input and counters configuration.