Duo-Therm 595 Series QUICK COOL Manual

1
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
USA
SERVICEOFFICE
DometicCorp.
509 So. Poplar St.
LaGrange, IN 46761
260-463-4858
CANADA
DometicDist.
866 Langs Dr.
Cambridge,Ontario
CANADAN3H 2N7
519-653-4390
For Service Center
Assistance Call:
800-544-4881
INSTALLATION & OPERATING
INSTRUCTIONS
RECORDTHISUNITINFORMATIONFORFUTUREREFERENCE:
ModelNumber
SerialNumber
Date Purchased
600 Series PENGUIN
579SeriesBRISKAIR
590 Series QUICK COOL
595 Series QUICK COOL
Roof Top Air Conditioner
USED WITH
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.
MODELS
REVISION
FormNo.3104994.1366/03
(Replaces3104994.128)
(French3108174.040)
©2003DometicCorporation
LaGrange,IN 46761
C
U
S
57908.321
57908.331
57908.521
57912.321
57912.531
57912.621
57912.622
57912.631
57915.331
57915.336
57915.421
57915.422
57915.426
57915.521
57915.522
57915.526
57915.531
57915.536
57915.621
57915.622
57915.626
57915.631
57915.731
59016.521
59016.526
59016.621
59016.626
59516.331
59516.501
59516.506
59516.531
59516.336
59516.536
59516.601
59516.603
59516.606
59516.631
59528.601
59529.531
Important:
Instructions must stay with unit.
Owner read carefully.
Part No. 3104998 Relay Kit
WITH REMOTE BI-METAL THERMOSTAT
DUCTED
This manual must be read and un-
derstoodbeforeinstallation,adjust-
ment,service,ormaintenanceisper-
formed. This unit must be installed
by a qualified service technician.
Modification of this product can be
extremely hazardous and could re-
sult in personal injury or property
damage.
Lireetcomprendrecemanuelavantde
procéderàl'installation,àdesréglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toutemodificationdecetappareilpeut
être extrêmement dangereuse et
entraînerdesblessuresoudommages
matériels.
WARNING
!
AVERTISSEMENT
!
59529.601
59529.631
59530.531
59530.532
59530.536
59530.601
59530.631
59530.632
600312.321
600312.421
600315.321
600315.326
600315.421

2
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
1.GENERAL INFORMATION
A. This air conditioner is designed for:
1. Installationonarecreationalvehicleatthetimethe
vehicleismanufactured.
2. Mountingontheroofofarecreationalvehicle.
3. Connection to an air distribution system located in
theceiling/roofcavityoftherecreationalvehicle.
4. Roofconstructionwithrafters/joistsonminimumof
16 inch centers.
5. Minimum of 2.00 inches and maximum of 5.50
inches distance between roof to ceiling of recre-
ational vehicle. Alternate installation methods will
allow for roofs more than 5.50 inches thick.
B. Theabilityoftheairconditionertomaintainthedesired
insidetemperaturedependsontheheatgainoftheRV.
Somepreventativemeasurestakenbytheoccupantsof
the RV can reduce the heat gain and improve the
performance of the air conditioner/heat pump. During
extremely high outdoor temperatures, the heat gain of
thevehicle may be reduced by:
1. Parking the RV in a shaded area
2. Usingwindowshades(blindsand/orcurtains)
3. Keepingwindowsanddoorsshutor minimizing
usage
4. Avoidingtheuseofheatproducingappliances
OperationonHighFan/Coolingmodewillgiveoptimum
ormaximum efficiencyin highhumidity or highoutside
temperature.
Starting the air conditioner early in the morning and
giving it a "head start" on the expected high outdoor
ambient will greatly improve its ability to maintain the
desiredindoortemperature.
For a more permanent solution to a high heat gain,
accessorieslikeA&Eoutdoorpatioandwindowawnings
willreduceheatgainbyremovingthedirectexposureto
the sun. They also add a nice area to enjoy company
duringthecooloftheevening.
C. Condensation
Note: The manufacturer of this air conditioner will not be
responsiblefordamagecausedbycondensedmoistureon
ceilings or other surfaces. Air contains moisture and this
moisture tends to condense on cold surfaces. When air
enters the RV, condensed moisture may appear on the
ceiling, windows, metal parts, etc. The air conditioner
removesthismoisturefromtheairduringnormaloperation.
Keepingdoorsandwindowsclosedwhenthisairconditioner/
heatpumpisinoperationwillminimizecondensedmoisture
oncold surfaces.
SAFETY INSTRUCTIONS
This manual has safety information and instruc-
tionsto help users eliminate orreduce the risk of
accidentsand injuries.
RECOGNIZE SAFETY INFORMATION
Thisisthesafety-alert symbol.Whenyou seethis
symbolin this manual, be alerttothepotentialfor
personalinjury.
Follow recommended precautions and safe op-
eratinginstructions.
UNDERSTAND SIGNAL WORDS
Asignalword , WARNING ORCAUTION isused
withthesafety-alertsymbol.Theygivethelevelof
riskfor potentialinjury.
indicates a potentially hazard-
oussituationwhich, if not avoided, could result in
deathor seriousinjury.
indicates a potentially hazard-
ous situation which, if not avoided may result in
minoror moderate injury.
used without the safety alert
symbol indicates, a potentially hazardous situa-
tion which, if not avoided may result in property
damage.
Readandfollowallsafety informationandinstruc-
tions.
!
WARNING
!
CAUTION
CAUTION
!

3
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC INSTALLED MINIMUM NO. CAPACITY RATING RATED LOAD LOCKED RATEDLOAD LOCKED SPEED STATIC R-22 (OZ) WIRESIZE* PROTECTION WEIGHT GENERATOR
(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN ***USER (POUNDS) SIZE** COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS
57908.321 7,180 6.9 36.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 75 2.5KW /4.0KW 57908.331 7,180 6.9 36.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 75 2.5KW/4.0 KW 57908.521 7,100 6.6 34.0 2.5 5.8 325/250 0.55/0.90 17.0 20Amp 75 2.5KW /4.0KW 57912.321 11,000 9.5 53.0 2.5 5.8 325/250 0.55/0.90 15.5 20Amp 94 2.5KW/4.0 KW 57912.531 11,000 8.0 53.0 2.5 5.8 325/250 0.55/0.90 18.5 20Amp 94 2.5KW/4.0 KW 57912.621 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 2.5KW/ 4.0KW 57912.622 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 18.0 20Amp 94 2.5KW/4.0 KW 57912.631 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 18.0 20Amp 94 2.5KW/4.0 KW 57915.331 13,500 11.4 58.0 2.5 5.8 325/250 0.55/ 0.90 15.5 20Amp 100 3.5KW/5.0 KW 57915.336 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 100 3.5KW/5.0KW 57915.421 13,500 11.5 50.0 2.5 5.8 325/250 0.55/0.90 13.5 20Amp 100 3.5KW/5.0KW 57915.422 13,500 11.5 50.0 2.5 5.8 325/250 0.55/0.90 14.5 20Amp 100 3.5KW/5.0KW 57915.426 13,500 11.5 50.0 2.5 5.8 325/250 0.55/0.90 13.5 20Amp 100 3.5KW/5.0KW 57915.521 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0KW 57915.522 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.526 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0KW 57915.531 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.536 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.621 13,500 11.0 54.4 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0 KW 57915.622 13,500 11.0 54.4 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0 KW 57915.626 13,500 11.0 54.4 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0 KW 57915.631 13,500 11.0 54.4 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0 KW 57915.731 13,500 11.3 56.0 2.5 5.8 325/250 0.55/0.90 15.0 20Amp 94 3.5KW/5.0 KW 59016.521 15,000 12.9 71.0 2.5 6.0 350/250 0.40/1.10 26.5 20Amp 101 3.5KW/5.0KW 59016.526 15,000 12.9 71.0 2.5 6.0 350/250 0.40/1.10 26.5 20Amp 101 3.5KW/5.0KW 59016.621 15,000 12.9 77.0 2.5 6.0 350/250 0.40/1.10 26.5 20Amp 101 3.5KW/5.0KW 59516.331 15,000 11.5 50.0 2.5 5.8 325/250 0.40/1.10 29.0 20Amp 94 3.5KW/5.0 KW 59516.336 15,000 12.7 60.0 2.0 5.6 325/250 0.40/1.10 29.0 20Amp 94 3.5KW/5.0KW 59516.501 15,000 11.5 50.0 2.5 5.8 325/250 0.40/1.10 31.0 20Amp 94 3.5KW/5.0 KW 59516.506 15,000 12.9 71.0 2.5 6.0 325/250 0.40/1.10 31.0 20Amp 102 3.5KW/5.0KW 59516.531 15,000 11.5 50.0 2.5 5.8 325/250 0.40/1.10 26.5 20Amp 94 3.5KW/5.0 KW 59516.536 15,000 11.5 50.0 2.5 5.8 325/250 0.40/1.10 29 20Amp 94 3.5KW/ 5.0 KW 59516.601 15,000 12.9 77.0 2.5 6.0 350/250 0.40/1.10 31.0 20Amp 102 3.5KW/5.0KW 59516.603 15,000 12.3 77.0 2.0 5.6 325/250 0.40/1.10 29.5 20Amp 102 3.5KW/5.0KW 59516.606 15,000 12.9 71.0 2.0 6.0 325/250 0.40/1.10 31.0 20Amp 102 3.5KW/5.0KW
SPECIFICATIONS
115VAC, 60HZ.,1PH.
12AWG Copper upto24’
* Forwire lengths over 24ft. consult the National Electric Code forproper sizing. ** DometicCorporation givesGENERAL guidelinesfor generator requirements.These guidelinescome from experiencespeople havehadin actualapplications
Whensizing the generator,the totalpower usageof your recreational vehicle mustbe considered. Keepin mind generatorslose powerat high altitudesand fromlack ofmaintenance.
*** CIRCUITPROTECTION:Time DelayFuseor HACRCircuitBreakers Required.

4
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
59516.631 15,00 12.3 77.0 2.0 5.6 325/250 0.40/1.10 29.5 20Amp 102 3.5KW/ 5.0KW
59528.601 N/A 6.0 45.6 2.0 5.6 325/250 0.41/1.10 16.5 15Amp 92 3.5KW/ 5.0 KW
59529.531 N/A 6.9 49.0 2.0 5.6 325/250 0.40/1.10 18.5 15Amp 94 3.5KW/ 5.0 KW
59530.601 N/A 8.0 48.3 2.0 5.6 325/250 0.40/1.10 19.0 15Amp 94 3.5KW/ 5.0 KW
59530.631 N/A 8.0 48.3 2.0 5.6 325/250 0.40/1.10 19.0 15Amp 94 3.5KW/ 5.0 KW
59530.531 N/A 7.8 53.0 2.0 5.6 325/250 0.40/1.10 19.0 15Amp 94 3.5KW/ 5.0 KW
59530.532 N/A 8.0 53.0 2.5 5.8 325/250 0.40/1.10 18.5 15Amp 94 3.5KW/ 5.0 KW
59530.536 N/A 7.8 53.0 2.0 5.6 325/250 0.40/1.10 19.0 15Amp 94 3.5KW/ 5.0 KW
59530.601 N/A 8.0 48.3 2.0 5.6 335/250 0.40/ 1.10 19.0 15Amp 93 3.5KW/ 5.0KW
59530.631 N/A 8.0 48.3 2.0 5.6 335/250 0.40/1.10 19.0 15Amp 94 3.5KW/ 5.0 KW
59530.632 N/A 8.5 48.3 2.5 5.8 325/250 0.40/1.10 18.0 15Amp 94 2.5KW/ 4.0 KW
600312.321 11,000 9.5 53.0 3.1 8.8 335/250 0.12/0.65 16.5 20Amp 95 2.5KW/4.0 KW
600312.421 11,000 10.7 50.0 3.1 8.8 335/250 0.12/0.65 16.0 20Amp 101 2.5KW/4.0KW
600315.321 13,500 12.4 60.0 3.1 8.8 335/250 0.12/0.65 15.5 20Amp 96 3.5KW/5.0 KW
600315.326 13,500 12.4 60.0 3.1 8.8 335/250 0.12/0.65 17.0 20Amp 102 3.5KW/5.0KW
600305.421 13,500 11.5 50.0 3.1 8.8 335/250 0.12/0.65 15.5 20Amp 96 3.5KW/5.0 KW
MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC INSTALLED MINIMUM
NO. CAPACITY RATING RATEDLOAD LOCKED RATED LOAD LOCKED SPEED STATIC R-22 (OZ) WIRESIZE* PROTECTION WEIGHT GENERATOR
(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN ***USER (POUNDS) SIZE**
COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS
SPECIFICATIONS
* Forwire lengths over 24ft. consult the National Electric Code forproper sizing.
** DometicCorporation givesGENERAL guidelinesfor generator requirements.These guidelinescome from experiencespeople havehadin actualapplications
Whensizing the generator,the totalpower usageof your recreational vehicle mustbe considered. Keepin mind generatorslose powerat high altitudesand
fromlack ofmaintenance.
*** CIRCUITPROTECTION:Time DelayFuseor HACRCircuitBreakers Required.
12AWG
Copper
upto24’
115VAC,
60HZ.,1PH.

5
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
2. PRECAUTIONS
A. ReadInstallationandOperatinginstructionscarefully
beforeattemptingtostartyourairconditioner/heat
pumpinstallation.
B. TheDometicCorporationwillnotbeliable forany
damagesorinjuryincurredduetofailureinfollowing
these instructions.
C. Installation must comply with the National Electrical
Codeand any Stateor Local Codesor regulations.
D. DO NOT add any devices or accessories to this air
conditioner except those specifically authorized by
Dometic.
E. Thisequipmentmustbeservicedbyqualifiedperson-
nel and some states require these people to be
licensed.
3. CHOOSING LOCATION FOR THE
AIR CONDITIONER
Thisair conditioner is specifically designedfor installation
ontheroofofarecreationalvehicle(RV).
A. For One Unit Installation:
Theairconditioner/heatpumpshouldbemountedslightly
forwardofcenter(fronttoback)andcenteredfromside
to side.
B. For Two Unit Installations:
Install oneairconditioner/heatpumpone-thirdandone
airconditionertwo-thirdsfromfrontofRVandcentered
from side to side.
5-1/4”
18"
7-5/8”
14-7/8”
7-5/8”
KEEP THIS AREA FREE OF OBSTRUCTIONS
REAR
OF
UNIT
REAR
OF
UNIT
14-1/4" x 14-1/4”
(±1/8) OPENING
14-1/4" x 14-1/4”
(±1/8) OPENING
FIG. 1 AIR CONDITIONER DIMENSIONS (On Top of Vehicle)
579, 590, 591 & 595 SERIES 600 SERIES
Itispreferredthattheairconditioner/heatpumpbeinstalled
onarelativelyflatandlevelroofsectionmeasuredwiththe
RVparkedonalevelsurface;however,
1. Up to an 8° slant to either side or front-to-back is
acceptableon600Series Air Conditioners.
2. Up to a 15° slant to either side or front-to-back is
acceptable on 579, 590, 591 or 595 Series Air
conditioners.
AFTERLOCATIONHASBEENSELECTED:
a.Check for obstructions in the area where air
conditioner/heat pump will be installed. See
FIG. 1.
b.The roof must be designed to support 130
pounds whentheRVisinmotion.Normally200
poundstaticloaddesignwillmeetthisrequire-
ment.
It is the responsibility of the installer of this
air conditioner system to ensure structural
integrity of the RV roof. Never create a low
spot on the roof where water will collect. Wa-
ter standing around the air conditioner may
leak into the interior causing damage to the
product and the RV.
Improper installation may damage equip-
ment, could endanger life, cause serious
injury and/or property damage.
WARNING
!
CAUTION
!

6
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
4. AIR DISTRIBUTION SYSTEM
SIZING & DESIGN
The Installer of this air conditioner system must design the air distribution system for their particular application. Several
requirementsfor this system MUST be metfor theair conditioner tooperate properly.These requirements are as follows:
A. TheductmaterialmustmeetorexceedanyagencyorRVIAStandardthatmaybeinexistenceatthetimetheRVisproduced.
B. Alldischargeairductsmustbeproperlyinsulatedtopreventcondensationfromformingontheirsurfacesoradjacentsurfaces
duringoperation of the airconditioner. This insulationmust be R-7 minimum.
C. Ductsandtheirjointsmustbesealedtopreventcondensationfromformingonadjacentsurfacesduringoperationoftheair
conditioner.
D. Returnairopeningsmusthave40square inchesminimumfreeareaincludingthefilter.
E. Returnairto theair conditioner must be filteredto preventdirt accumulationon airconditioner coolingsurface.
AIR DISTRIBUTION
DUCT SIZING & DESIGN CHART
Return Air Cover Model 3105007.XXX **3308120.XXX
3105935.XXX GenesisAir Filtration System
Roof Cavity Depth 2.0 In. Min. - 5-1/2 In. Max. 2.0 In. Min. - 5-1/2 In. Max.
Duct Cross Sectional Area 21.0 Sq. In. Min. 32.0 Sq. In. Min.
Duct Size
Depth 1-1/2 In. Min. - 2-1/2 In. Max. 2.0 In. Min. - 2-1/2 In. Max.
Width 7.0 In. Min. - 10.0 In. Max. 8.0 In. Min. - 10.0 In. Max.
Total Duct Length 15.0 Ft. Min. - 40.0 Ft. Max. 15.0 Ft. Min. - 40.0 Ft. Max.
Duct Length (short run) 1/3 Total Duct Length 1/3 Total Duct Length
Register Requirements
Number Required Per Run 4 Min. 4 Min.
Register Free Air Area 14.0 Sq. In. 14.0 Sq. In.
Distance From Duct End 5.0 In. Min. - 8.0 In. Max. 5.0 In. Min. - 8.0 In. Max.
Distance From Elbow 15.0In. 15.0 In.
Duct Static 0.55 - 0.90 In. W.C. 579 Series 0.55 - 0.90 In. W.C. 579 Series
Blower at High Speed, 0.40 - 1.10 In. W.C. 590, 591, 595 Series 0.40 - 1.10 In. W.C. 590, 591, 595 Series
Filter & Grill In Place 0.12 - 0.65 In. W.C. 0.12 - 0.65 In. W.C.
Note: Duct sizes listed are inside dimensions.
** 12VDCPower supplyis required.
It is the responsibility of the installer of in-
sure the ductwork will not collapse or bend
during and after the installation. Dometic
Corporation will not be liable for roof struc-
tural or ceiling damage due to improperly
insulated, sealed or collapsed ductwork.
CAUTION

7
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
5. AIR DISTRIBUTION SYSTEM INSTALLATION
A. DometicCorporationrecommendsthebasicconfigurationshownonpage8,forinstallingthisairconditionersystem.Wehave
foundby testing ,that this configurationworks best inmost applications ofthis air conditioner.It is theresponsibility of the
Installerof thissystem toreview eachRV floorplan anddetermine thefollowing:
1. Duct size
2. Duct layout
3 Registersize
4. Registerlocation
5. Thermostatlocation
TheseitemsmustbedeterminedinconjunctionwiththeAirDistributionSystemandSizingandDesignRequirementslisted
in the chart on page 6.
Important: Alternate configurations and methods may be used which still allow the air conditioner to operate
properly;however,thesealternateconfigurations and methodsmustbeapprovedbytheDometic Corporation in
writing.ThefollowinginstructionsarebasedupontheuseofDometic3105007.XXXReturnAirKits,3105935.XXX
Quick Cool Kits, or 3308120.XXX Genesis Air Filtration System (3308120.XXX Genesis Air Filtration System
indicator light requires 12VDC power from the vehicle). The 3104998.XXX control kit has the mounting bolts
supplied for use with these kits.
B. ROOFANDCEILINGOPENINGPREPARATION
1. A 14-1/4" x 14-1/4" (±1/8") opening must be cut through the roof and ceiling of the RV. This opening must be located
betweentheroofreinforcingmembers.
2. Mark a 14-1/4" x 14-1/4" (±1/8") square on the roof and carefully cut the opening.
3. Using the roof opening as a guide, cut the matching hole in the ceiling.
4. Theopeningcreatedmustbeframedtoprovideadequatesupportandpreventairfrombeingdrawnfromtheroofcavity.
Lumber 3/4" or more in thickness must be used. Remember to provide an entrance hole for power supply wiring and
thermostatcable.
5. The 14-1/4" x 14-1/4" (±1/8") opening is part of the return air system of the air conditioner and must be finished in
accordancewith NFPAStandard 501CSection 2.7.
6. Route a copper 12 AWG, with ground, 115VAC supply line from the fuse or circuit breaker box to the roof opening.
a. This supply line must be located in the front portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. ThepowersupplyMUSTbeonaseparateTimeDelayFuseorHACRCircuitBreaker(20ampfor 579,590,591,59516
and600seriesand 15amp for59528,59529 and59530).
c. Make sure atleast 15"of supply wireextends intothe roofopening.This ensureseasy connectionatthe junction
box.
Note:ifusingthe3308120.XXXreturnaircover.Routea 18-22AWG.fused12VDCpowersupplyleadfromthe
converteror battery to the roofopening. Makesure 15" ofwire extendsinto the opening.
d. Wiring must comply with all National, State and Local Wiring Codes.
e. Use a steel sleeve and a grommet or equivalent methods to protect the wire where it passes into the opening.
7. SeeSection 6. Thermostat & Cable Installation
There may be electrical wiring between the
roof and the ceiling. Disconnect 115 volt AC
power cord and the positive (+) 12 volt DC
terminal at the supply battery. Failure to fol-
low this instruction may create a shock haz-
ard causing death or severe personal injury.
WARNING
!

8
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
Register Required
C. AIRDISTRIBUTIONDUCTINSTALLATION
1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet:
a. RV’srequirements
b. SystemrequirementslistedinSection4onpage6ofthisManual.TerminatethestartoftheDuctatthebackedge
of the 14-1/4" x 14-1/4" (±1/8") opening previously cut. See FIG. 2, 3, & 4.
FRAME
14-1/4" (±1/8”)
OPENING
AC POWER
SUPPLY WIRE
DUCT
FRAME DUCT
ROOF
INSULATION
DUCT CEILING
DUCT
14-1/4" (±1/8”)
OPENING
INSULATION
SIDE VIEW
(TOWARD BACK OF RV)
TOP VIEW
(BACK OF RV)
FRAME
4 CONDUCTOR
THERMOSTAT CABLE
FIG. 2
FIG. 3
FIG. 4
Duct Size And Requirements For 3105007.XXX And 3105935.XXX Return Air Cover
Duct Size And Requirements For 33308120.XXX Genesis Air Filtration System
Total Outlet Air Area
Minimum 21.0 Sq. In.
Total Outlet Air Area
Minimum 32.0 Sq. In.
Register Required
Register Required
Register Required
Register Required
Register Required Register Required
Register Required
Roof
Rafters
Roof
Rafters
Note: Duct Size is Inside Dimensions
Note: Duct Size is Inside Dimensions
Short Duct Run Minimum
1/3 Total Duct Length
Short Duct Run Minimum
1/3 Total Duct Length
Ducts Min. Max.
Depth 1-1/2” 2-1/2”
Width 7.0” 10.0”
Total Length 15.0’ 40.0’
Ducts Min. Max.
Depth 2.0” 2-1/2”
Width 8.0” 10.0”
Total Length 15.0’ 40.0’
Registers
8 Min.-- 12 Max.
(PerUnit)
14 Sq. In. FreeArea
PerRegister
14-1/4" x 14-1/4" (±1/8")
RoofOpening
14-1/4"x14-1/4" (±1/8")
RoofOpening
Registers
8 Min.-- 12 Max.
(PerUnit)
14 Sq. In. FreeArea
PerRegister

9
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
6. THERMOSTAT & CABLE INSTALLATION
A. LOCATION
TheproperlocationofthethermostatisveryimportanttoensurethatiswillprovideacomfortableRVtemperature.Observe
thefollowinggeneralruleswhenselectingalocation.
1. Locatethethermostat54"abovethefloor.
2. Install thermostat on a partition, NEVER on an outside wall.
3. NEVER expose it to direct heat from lamps, sun or other heat producing items.
4. Avoidlocationsclosetodoorsthatleadoutside,windowsoradjoiningoutsidewallsordirectly undercabinetsoroverhangs
whichlimitairmovement.
5. Avoid locations close to supply registers and the air from them.
6. NEVER locate thermostat in a room that is warmer or cooler than the rest of the coach - such as the kitchen.
7. Themajorlivingarea is normallyagood location.
B. CABLEINSTALLATION
1. A four-conductor cable, 18 to 22 AWG is to be used for low voltage connections.
2. Choose the shortest, direct route from the 14-1/4" x 14-1/4" (±1/8") opening to the thermostat location selected.
3. Consider where screws, nails or staples might contact the cable.
4. Leaveapproximately6" ofcableextending throughthe wall forconnection tothethermostat.
5. Leaveapproximately15" ofcable extendinginto the14-1/4" x14-1/4" (±1/8")opening forconnection atunit.
6. If system is to control a gas furnace: Route a 18 gauge wires from the furnace to wall thermostat.
7. PLACING THE AIR CONDITIONER ON THE ROOF
A. Removetheairconditionerfromthecartonanddiscardcarton.Theunitmountingboltsandliteratureareinseparateplastic
bag. Be sure to place this information in the RV.
B. Place the air conditioner on the roof.
FIG. 5
Please Recycle
All Cardboard
FIG. 6
Front
C. Liftand placethe unit over the preparedopening usingthe gasketon unit asa guide.The roofgasket onthe bottom ofthe
base pan goes toward the front of the RV. Sliding the unit on the roof will damage the roof gasket. See FIG. 6.
D. Place 3104998 Relay Kit and Return Air Cover Kit, inside the RV. These cartons contain mounting hardware for the air
conditioner andwillbeusedinsidetheRV.Thiscompletestheoutsidework.Minoradjustmentscanbedonefromtheinside
oftheRV if required.
This unit weighs approximately 100 pounds.
To prevent back injury, use a mechanical
hoist to place air Conditioner/heat pump on
roof.
CAUTION
!
Do not slide the unit. This may damage the
neoprenegasketattachedtothebottomand
create a leaky installation.
CAUTION

10
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
8. INSTALLATION OF COLD CONTROL
A. Removeparts package, controlbox, andthermostat fromthe3104998.XXX KitCarton.
B. Freeze Control Installation 579, 590, 591, & 595 Series BriskAir Models (See Fig. 7.)
1. Snapfreeze controlinto place onreturn bend locatedat left side of evaporatorcoil as follows:
a. Locate“D” shapednotch inflange ofevaporator coil.
b. Placethehorseshoe end ofthefreeze controlthroughthisnotch andsnapontothe coilreturnbend. When positioned
correctly, control wires will be 900 to direction of coil fin surface.
c.Remove installationnotice hang tagfrom freezecontrol.
C. Freeze Control installation on 600 Series Penguin Models (See Fig. 8.)
1. Snapfreeze controlinto place onreturn bend locatedat rightside of evaporatorcoil as follows:
a. Locate“D” shapednotch inflange ofevaporator coil.
b. Placethehorseshoe end ofthefreeze controlthroughthisnotch andsnapontothe coilreturnbend. When positioned
correctly, control wires will be 900 to direction of coil fin surface.
c.Remove installationnotice hang tagfrom freezecontrol.
FIG. 8
FIG. 7 Brisk Air Model Series
579, 590, 591, & 595
Coil
Return
Bend Remove
Hang Tag
Freeze Control
With Wires To Left Side
Penguin Model Series 600
Coil
Return
Bend
Remove
Hang Tag
Freeze Control
With Wires To Right Side

11
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
9. WIRING OF CONTROL SYSTEM
A. Positionthe controlbox (standing up) with the6 pinconnector tothe curb side of thevehicle andthe serviceaccess facing
therear ofthe vehicle.
B. CONNECTION OF 115 VOLTAC SUPPLY
1. Routethe previously runAC power supply line through the Romex Connector and into relay control junction box.
2. Reach up into the return air opening of the air conditioner and pull the unit electrical cord down for later installation.
3. Connect the white to white; black to black; and green to green or bare copper wire using appropriate sized twist wire
connectors. Tape the twist wire connectors to the supply wiring to assure they do not vibrate off.
4. Tighten screws on Romex connector being careful not to pinch and cut into the insulation on power supply leads.
5. Push excess wires into junction box. Install junction box cover, with model number/serial number facing out onto the
relay control box with #8 x 3/8” blunt point Phillips head screw provided.
Note: ModelNumber /Serial Number label mustface out.
C CONNECTLOW VOLTAGE WIRES
Note: If3308120.XXX return aircover is beinginstalled. Position the12VDC supply wiresout of theway to beconnected
afterthe decorativecover isinstalled.
1. Connect red wirefrom controlbox to thethermostat "RC" terminal.
2. Connect the control box orange wire to the thermostat "G" terminal.
3. Connect the control box yellow wire to the thermostat “Y” Terminal.
4. Connect the control box blue wire to the thermostat “H” terminal.
Note: The provided thermostat is a "heat/cool thermostat". These instructions cover only the cooling connections
required.Ifconnection offurnace is required,follow theinstructionsprovided withthefurnace. Normallythe furnacewill
connect to the "RH" and "W" terminals on the thermostat.
Note: See FIG. 9 for thermostat connection points.
D. Plugunit electrical cordinto themating connector onthe relay control box. Theseconnectors are polarizedand will easily
snaptogether. Donot force.
FIG. 9
RH
H
WYGRC
ThermostatConnections
RedWire(ControlBox)-"RC"(Thermostat)
OrangeWire(ControlBox)-"G"(Thermostat)
YellowWire(ControlBox)-"Y" (Thermostat)
BlueWire(ControlBox)-"H"(Thermostat)
Red(FurnaceifPresent)-"RH"(Thermostat)
White(FurnaceifPresent)-"W"(Thermostat)
Disconnect 115 volt AC. Failure to follow
theseinstructionscould createashock haz-
ard causing death or severe personal injury.
WARNING
!
This product is equipped with a 3-wire
(grounded) system for protection against
shock hazard. Make sure that the appliance
is wired into a properly grounded 115 voltAC
circuit and the polarity is correct. Failure to
do so could result in death, personal injury
or damage to the equipment.
WARNING
!

12
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
10. INSTALLATION OF AIR CONDITIONER
Installing unit with 3105007.XXX or 3105935.XXX
ReturnAir Cover.
A. INSTALLATION OF CEILING TEMPLATE
1. Checkgasket alignmentof theair conditionerover
theroof opening andadjust if necessary. Unitmay
bemoved from belowby slightlylifting and sliding.
See FIG. 11A.
2. Removereturn aircover andceiling templatefrom
the3105007.XXXor3105935.XXXkitcarton.
3. Locate 1/4 “ unit mounting bolts in the parts pack-
age.
4. Hold the ceiling template up to the 14-1/4" x 14-1/
4" (±1/8") opening. Be sure the large plate faces
the rear of the RV.
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued on page 12, column A.
4 Wire Thermostat
Cable
Center Unit From Below
AC Power
Supply
Gasket
Pull Conduit Down
FIG. 11A
FIG.
10A Divider Plate
Ceiling Template
Return Air
Cover
Return Air
Grill
Installing unit with 3308120.XXX Genesis Air Filtra-
tion System.
Note: A12VDC power source isrequired forthis installa-
tion. See Section 5. B. Paragraph 6
A. INSTALLATION OF FOAM DIVIDER
1. Locatethe foam dividerand insertit corner to cor-
ner in the 14-1/4" x 14-1/4" (±1/8") opening with
the adhesive tape up (Do not remove paper to ex-
pose adhesive). The foam divider should be level
with the ceiling (±1/4"). Tear off the excess at the
pre-cutperforations individer. SeeFIG.10B.
2. Peel the paper off ofthe foamdivider and stickit in
placeonthe centerofthe rear edgeofthe returnair
opening on the ceiling template See FIG. 11B.
B. INSTALL CEILING TEMPLATE
1. Positionthe electricalcontrol boxtowards the front
of the opening with all of the system control wires
connectedtothe controlbox.Placethe ceilingtem-
plateup tothereturn airopening inthe ceiling.See
FIG. 12B.
FIG. 11B Foam Divider
Adhesive
Peel Off Paper - Center Divider - Stick To
Rear Flange On Ceiling Template
FIG. 10B
Upside
Down
Foam
Divider
Base Pan
Ceiling
Place Foam Divider in
(14-1/4" x 14-1/4" (±1/8")
CeilingOpeningagainst
Base Pan Bottom
Do Not Peel Tape Off
Adhesive
FoamDividerCeiling
Level (±1/4")Tear Off
Excess
Installing unit with 3308120.XXX Genesis Air Filtration
System, continued on page 13, column B.
FIG. 12B
Vehicle
Front
Control
Box
Base
Pan
Wires Connected To
Control Box

13
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued from page 12, column
A. 5. Start each mounting bolt through the ceiling tem-
plateandupinto the unitbasepanby hand. Evenly
tighten mounting bolts to compress gasket to
1/2" this will be a torque of 40 - 50 inch pounds.
See FIG. 12A.
6. Install wood screw in each end of the ceiling tem-
plate. This insures a tight fit of the return air cover
to ceiling. See FIG. 12A
B. INSTALLATION OF DIVIDER PLATE
1. Measure the ceiling to roof thickness:
a. Ifdistanceis 2.0” -3-3/4”,removeperforated tab
fromdividerplate.
b. Ifdistance is3-3/4” - 5-1/2”,remove no tabs.
2. Removethe backing paperfrom doublesided tape
located on ceiling template. See FIG. 13A.
FIG. 12A To Front of RV
Screw
Finger
Tight
Tighten To
40 - 50 In. Lbs.
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued on page 14, column A.
FIG. 13A Peel Off
Backing Paper
FIG. 13B Brisk Air Models Mount
Control Box On Front
Flange
Ceiling
Template
Control
Box
FIG. 14B
Control Box
Penguin Models Mount
Control Box On Top of
Ceiling Template
Ceiling Template
FIG.15B UseAluminumFoil TapeTo Sealthe
Foam Divider To The Sides of 14-1/4"
x 14-1/4" (±1/8") Ceiling Opening
Make Sure To Seal
BehindFlange
Route wires
through Slot
CatchFlangeIn Groove Of
Return Air Cover
Installing unit with 3308120.XXX Genesis Air Filtration
System, continued from page 12, column B.
2. Install relay box on ceiling template depending on
the model use FIG. 13B for Brisk Air unit and Fig.
14Bfor Penguinunits.
3. Start each mounting bolt through the ceiling
templateandupintotheunitbasepanby hand.
Evenlytighten mounting bolts tocompress
gasket to 1/2" this will be a torque of 40 -
50 inch pounds.
4. Use Aluminum foil tape (not supplied) to seal
theends ofthe foam dividerto thesides of the
opening.Makesure theareabehindthe flange
ontheceilingtemplateissealed. See FIG.15B.
If bolts are left loose there may not be ad-
equateroofsealorifovertightened,damage
may occur to the air conditioner base or
ceiling template. Tighten to specifications
listed in this manual.
CAUTION
If bolts are left loose there may not be ad-
equateroofsealorifovertightened,damage
may occur to the air conditioner base or
ceiling template. Tighten to specifications
listed in this manual.
CAUTION

14
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued from page 13, column A.
3. Place divider plate up to bottom of air conditioner
basepanfirmly.Thefoam tape onthe dividerplate
must seal to bottom of base pan. See FIG. 14A.
Note: The adhesive on the insulation is extremely
sticky. Be sure the part is located where desired
beforepressing intoplace.
4. With slight pressure then push the divider plate
against the double sided tape on the ceiling tem-
plate.
5. Locate the 1/8” x 7” x 18” self -adhesive insulation
suppliedwiththe returnairkit. Remove thebacking
paper from the insulation and carefully stick onto
theceiling template divider panel. See FIG. 15A.
a. Excesswidthisintendedtosealthedividerplate
to the sides of the 14-1/4" x 14-1/4" (±1/8")
opening.Thisistohelppreventcoldairdischarge
from circulating into the air conditioner return
airopening.
b. If the insulation is to high, stick excess height
ofinsulation to theair conditionerbase pan.Do
notcover up unitrating plate.
Improper installation and sealing of divider
plate will cause the compressor to quick
cycle on the cold control. This may result in
fuseorcircuitbreakeropeningand/orlackof
cooling.
CAUTION
CAUTION
FIG. 15A
Place Insulation In Position
(Do Not Cover Unit Rating Plate)
FIG. 14A
Push Divider Firmly To Base
Pan And Divider

15
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
11. INSTALLATION OF INSIDE DECORATIVE COVER.
Installing unit with 3105007.XXX or 3105935.XXX
ReturnAir Cover.
A. Locate the relay control box on the ceiling template
with the white 6 connector plug on the right (curb side)
side of RV.
B. Drive two #10 x 3/8” blunt point Phillips head screws
throughthe ceilingtemplate intoholes in control box to
hold it in place.
C. Removethe returnair grill fromthe returnair cover.
D. Place the return air cover up to the ceiling template.
E. Install cover to template with #8 x 3/8” blunt point Phil-
lipsheadscrews provided(6 required).
F. Reinstall filter return air grill into return air cover.Align
tabs with mating notches and snap into place
G. Installtwo holeplugs into screw holes inback ofreturn
aircover.See FIG. 16A.
Installing unit with 3308120.XXX Genesis Air Filtra-
tion System.
A. Install the slider in the return air cover and raise it to
the ceiling template. Route the wires from the return air
cover through the template slot leaving about 3” be-
tween, and position wire here they can be reach after
plastic cover is installed. See FIG. 14B. Place the front
of the return air cover against the ceiling and slide to-
wards the rear. The flange on the ceiling template will
catch in the groove on the return cover. Adjust the posi-
tion (right to left) and install the front two screws. In-
stall the remaining screws.
Note: Number 10 cabinet screw can be used to re-
place the two front screws to hold the plastic cover
flush to the ceiling.
1. Connect together the wires from the 12VDC power
supply and filter indicator.
a. Connect the red wire from the (+12VDC) power
supply and the red wire from the filter indica-
tor light with the red. See figure 13B.
b. Connect the black (-12VDC) power supply and
the black wire from the filter indicator light.
Note: If solar panel is installed see instruc-
tionspackaged with solar panel option.
B. Insert the filter from the right side (looking toward the
RV front) over the wires. Make sure the wires are se-
cured above the filter and will stay out of its way.
C. Place grill on return air cover and snap in place. Decal
is on end over circuit board.
This completes the installation of the air conditioner.
Werecommendthat powerbesuppliedto theaircondi-
tioner/heatpumpand checkforproper operation.Refer
toOperatingManual orUsersGuide for adescriptionof
theair conditioner/heatpump operation.
FIG.16A
Return Air
Cover
Hole
Plugs Return
Air Grill
Micro-ThermFilterSystem
Micro-Therm Filter System
FILTER
RESET
FILTER
RESET
CLEAN
FILTER
CLEAN
FILTER
Return Air
Cover
FIG. 16B
Grill
Foam
Divider Ceiling
Template
Slider Filter
Handle
D. Place slide handle through slots in grill into the slide
posts. Handle will fit in either direction.
This completes the installation of the air conditioner/
heat pump. We recommend that power be supplied to
theair conditioner/heatpump andcheck forproper op-
eration.RefertoOperating ManualorUsersGuide fora
descriptionof theair conditioneroperation.

16
INSTALLATIONINSTRUCTIONSDUCTEDBI-METAL
UNIT FIELD WIRING DIAGRAM
RELAY KIT FIELD WIRING DIAGRAM
USE COPPER CONDUCTORS ONLY
USE COPPER CONDUCTORS ONLY
115 VAC 60 HZ 10
115 VAC 60 HZ 10
CONTROL
FREEZE BLU
LINE SPLICE
LINE SPLICE
FACTORY WIRING
FIELD WIRING
FIELD WIRING
GRN/YEL
BLK
WHT
GRN/YEL
WHT
RED
BLK
RELAY BOARD
LOW
Y
COM
NO AC
WHT
TB8 TB7
BLK
BLK
HI
RC G
H
BLU
ORN
YEL
RED
3104938.018
4
5
6
3
2
FROM A/C
ELEC CONN
ELEC CONN
1
TO T'STAT
6 PIN CONN
6 PIN CONN
6
5
4
3
2
1
COMP STARTER
RUN CAP
RUN CAP
HERM
C
FAN
MOTOR
COMPRESSOR
O.L.
RS
C
PTCR *NOT USED ON
NOT USED ON
SOME MODELS
SOME MODELS
RED
WHT
WHT
WHT
WHT
BRN
GRN/YEL
GRN/YEL
RED
YEL
BLK
3105052.025
BLU
RED
*
START
CAP
*
PASSED
DIELECTRIC