Duo-Therm 595 Series QUICK COOL User manual

1
ANALOG DUCTED INSTALLATION INSTRUCTIONS
USA
SERVICEOFFICE
TheDometicCorp.
509 So. Poplar St.
LaGrange, IN 46761
260-463-4858
CANADA
DometicDist.
866 Langs Dr.
Cambridge,Ontario
CANADAN3H2N7
519-653-4390
For Service Center
Assistance Call:
800-544-4881
INSTALLATION
INSTRUCTIONS
RECORDTHISUNITINFORMATIONFORFUTUREREFERENCE:
ModelNumber
SerialNumber
Date Purchased
MODELS
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.
REVISION
FormNo.3107163.101 6/03
(Replaces3107163.093)
(French3108062.071)
©2003DometicCorporation
LaGrange,IN 46761
600 Series PENGUIN
579 Series BRISK AIR
590 Series QUICK COOL
591 Series HEAT PUMP
595 Series QUICK COOL
Roof Top Air Conditioner/Heat Pump
USED WITH
Part No. 3107541 and 3107546
Analog Relay Kit
WITH REMOTE ANALOG THERMOSTAT
DUCTED
C
U
S
This manual must be read and un-
derstoodbeforeinstallation,adjust-
ment,service,ormaintenanceisper-
formed. This unit must be installed
by a qualified service technician.
Modification of this product can be
extremely hazardous and could re-
sult in personal injury or property
damage.
Lireetcomprendrecemanuelavantde
procéderàl'installation,àdesréglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toutemodificationdecetappareilpeut
être extrêmement dangereuse et
entraînerdesblessuresoudommages
matériels.
57908.321
57908.521
57912.321
57912.531
57912.621
57912.622
57912.631
57915.331
57915.336
57915.421
57915.422
57915.426
57915.521
57915.522
57915.526
57915.531
57915.536
57915.621
57915.622
57915.626
57915.631
57915.731
59016.521
59016.621
59516.331
59516.336
59516.501
59516.531
59516.536
59516.601
59516.603
59516.606
59516.631
59528.601
59529.531
59529.601
59529.631
59530.531
59530.532
59530.536
WARNING
!
AVERTISSEMENT
!
59530.601
59530.631
59530.632
600312.321
600312.421
600315.321
600315.326
600315.421
Important:Theseinstructions
must stay with unit.
Owner read carefully.

2
ANALOG DUCTED INSTALLATION INSTRUCTIONS
1. GENERAL INFORMATION
A. Productfeaturesorspecificationsasdescribedorillus-
trated are subject to change without notice.
B. This air conditioner is designed for:
1. Installationonarecreationalvehicleduringthetime
thevehicleismanufactured.
2. Mountingontheroofofarecreationalvehicle.
3. Connection to an air distribution system located in
theceiling/roofcavityoftherecreationalvehicle.
4. Roofconstructionwithrafters/joistsonminimumof
16 inch centers.
5. Minimum of 2.00" and maximum of 5.50" distance
betweenrooftoceilingofrecreationalvehicle.Alter-
nate installation methods will allow for roofs more
than 5.50" thick.
C. Theabilityoftheairconditionertomaintainthedesired
insidetemperaturedependsontheheatgainoftheRV.
Somepreventativemeasurestakenbytheoccupantsof
the RV can reduce the heat gain and improve the
performanceoftheairconditioner.Duringextremelyhigh
outdoortemperatures,theheatgainofthevehiclemay
bereducedby:
1. Parking the RV in a shaded area
2. Usingwindowshades(blindsand/orcurtains)
3. Keeping windows and doors shut or minimizing
usage
4. Avoidingtheuseofheatproducingappliances.
Operation on High Fan/Cooling mode will give optimum or
maximum efficiency in high humidity or high outside tem-
peratures.
Startingtheairconditionerearlyinthemorningandgivingit
a "head start" on the expected high outdoor ambient will
greatly improve its ability to maintain the desired indoor
temperature.
Foramorepermanent solution to highheatgain,accesso-
rieslikeA&Eoutdoorpatioandwindowawningswillreduce
heat gain by removing the direct sun. They also add a nice
areatoenjoycompanyduring the cool of the evening.
D. Condensation
Note:Themanufacturer of thisairconditionerwill not be
responsiblefordamagecausedbycondensedmoistureon
ceilings or other surfaces. Air contains moisture and this
moisture tends to condense on cold surfaces. When air
enters the RV, condensed moisture may appear on the
ceiling, windows, metal parts, etc. The air conditioner re-
movesthismoisturefromtheairduringnormaloperation.
Keepingdoorsandwindowsclosedwhenthisairconditioner
is in operation will minimize condensed moisture on cold
surfaces.
SAFETY INSTRUCTIONS
This manual has safety information and instruc-
tionsto helpusers eliminateor reducethe riskof
accidentsandinjuries.
RECOGNIZE SAFETY INFORMATION
Thisisthesafety-alertsymbol.Whenyouseethis
symbolinthis manual, bealerttothe potential for
personalinjury.
Follow recommended precautions and safe op-
eratinginstructions.
UNDERSTAND SIGNAL WORDS
Asignal word ,WARNING OR CAUTION isused
withthesafety-alertsymbol. They givethelevelof
riskforpotentialinjury.
indicatesa potentially hazard-
oussituationwhich, if notavoided,could result in
deathorseriousinjury.
indicates a potentially hazard-
ous situation which, if not avoided may result in
minorormoderateinjury.
used without the safety alert
symbol indicates, a potentially hazardous situa-
tion which, if not avoided may result in property
damage.
Readandfollow allsafetyinformationandinstruc-
tions.
!
WARNING
!
CAUTION
CAUTION
!

3
ANALOG DUCTED INSTALLATION INSTRUCTIONS
MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM NO. CAPACITY RATING RATEDLOAD LOCKED RATEDLOAD LOCKED SPEED STATIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERATOR
(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN ***USER (POUNDS) SIZE** COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS
57908.321 7,180 6.9 36.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 75 2.5KW /4.0KW 57908.521 7,100 6.6 34.0 2.5 5.8 325/250 0.55/0.90 17.0 20Amp 75 2.5KW /4.0KW 57912.321 11,000 9.5 53.0 2.5 5.8 325/250 0.55/0.90 15.5 20Amp 94 2.5KW/4.0KW 57912.531 11,000 8.0 53.0 2.5 5.8 325/250 0.55/0.90 18.5 20Amp 94 2.5KW/4.0KW 57912.621 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 2.5KW/ 4.0KW 57912.622 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 18.0 20Amp 94 2.5KW/4.0KW 57912.631 11,000 8.5 48.3 2.5 5.8 325/250 0.55/0.90 18.0 20Amp 94 2.5KW/4.0KW 57915.331 13,500 11.4 58.0 2.5 5.8 325/ 250 0.55/ 0.90 15.5 20Amp 100 3.5KW/5.0 KW 57915.336 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 100 3.5KW/ 5.0KW 57915.421 13,500 11.5 50.0 2.5 5.8 325/ 250 0.55/ 0.90 13.5 20Amp 100 3.5KW/5.0 KW 57915.422 13,500 11.5 50.0 2.5 5.8 325/ 250 0.55/ 0.90 14.5 20Amp 100 3.5KW/5.0 KW 57915.426 13,500 11.5 50.0 2.5 5.8 325/ 250 0.55/ 0.90 13.5 20Amp 100 3.5KW/5.0 KW 57915.521 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0KW 57915.522 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.526 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.0 20Amp 94 3.5KW/5.0KW 57915.531 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.536 13,500 12.1 59.0 2.5 5.8 325/250 0.55/0.90 16.5 20Amp 94 3.5KW/5.0KW 57915.621 13,500 11.0 54.4 2.5 5.8 325/ 250 0.55/ 0.90 16.0 20Amp 94 3.5KW/ 5.0KW 57915.622 13,500 11.0 54.4 2.5 5.8 325/ 250 0.55/ 0.90 16.5 20Amp 94 3.5KW/ 5.0KW 57915.626 13,500 11.0 54.4 2.5 5.8 325/ 250 0.55/ 0.90 16.0 20Amp 94 3.5KW/ 5.0KW 57915.631 13,500 11.0 54.4 2.5 5.8 325/ 250 0.55/ 0.90 16.5 20Amp 94 3.5KW/ 5.0KW 57915.731 13,500 11.3 56.0 2.5 5.8 325/ 250 0.55/ 0.90 15.0 20Amp 94 3.5KW/ 5.0KW 59016.521 15,000 12.9 71.0 2.5 6.0 350/250 0.40/1.10 26.5 20Amp 101 3.5KW/ 5.0KW 59016.621 15,000 12.9 77.0 2.5 6.0 350/250 0.40/1.10 26.5 20Amp 101 3.5KW/ 5.0KW 59516.331 15,000 11.5 50.0 2.5 5.8 325/ 250 0.40/ 1.10 29.0 20Amp 94 3.5KW/ 5.0KW 59516.336 15,000 12.7 60.0 2.0 5.6 325/250 0.40/1.10 29.0 20Amp 94 3.5KW/5.0KW 59516.501 15,000 11.5 50.0 2.5 5.8 325/ 250 0.40/ 1.10 31.0 20Amp 94 3.5KW/ 5.0KW 59516.531 15,000 11.5 50.0 2.5 5.8 325/ 250 0.40/ 1.10 26.5 20Amp 94 3.5KW/ 5.0KW 59516.536 15,000 11.5 50.0 2.5 5.8 325/ 250 0.40/ 1.10 29 20Amp 94 3.5KW/5.0 KW 59516.601 15,000 12.9 77.0 2.5 6.0 350/250 0.40/1.10 31.0 20Amp 102 3.5KW/ 5.0KW 59516.603 15,000 12.3 77.0 2.0 5.6 325/250 0.40/1.10 29.5 20Amp 102 3.5KW/ 5.0KW 59516.606 15,000 12.9 71.0 2.0 6.0 325/250 0.40/1.10 31.0 20Amp 102 3.5KW/ 5.0KW
SPECIFICATIONS
115VAC, 60HZ.,1PH. 12AWG
Copper upto24’
* Forwire lengths over 24ft.consult the National ElectricCode for proper sizing. ** DometicCorporationgivesGENERAL guidelines for generator requirements. Theseguidelinescomefromexperiencespeoplehavehad in actual applications
Whensizing the generator, thetotalpowerusageofyour recreational vehicle must be considered. Keepinmindgenerators lose power at high altitudesand fromlackofmaintenance.
*** CIRCUITPROTECTION:TimeDelay Fuse orHACRCircuitBreakers Required.

4
ANALOG DUCTED INSTALLATION INSTRUCTIONS
59528.601 N/A 6.0 45.6 2.0 5.6 325/ 250 0.41/ 1.10 16.5 15Amp 92 3.5KW/5.0KW
59529.531 N/A 6.9 49.0 2.0 5.6 325/250 0.40/1.10 18.5 15Amp 94 3.5KW/5.0KW
59530.531 N/A 7.8 53.0 2.0 5.6 325/250 0.40/1.10 19.0 15Amp 94 3.5KW/5.0KW
59530.532 N/A 8.0 53.0 2.5 5.8 325/250 0.40/1.10 18.5 15Amp 94 3.5KW/5.0KW
59530.536 N/A 7.8 53.0 2.0 5.6 325/ 250 0.40/ 1.10 19.0 15Amp 94 3.5KW/5.0KW
59530.601 N/A 8.0 48.3 2.0 5.6 335/250 0.40 /1.10 19.0 15Amp 93 3.5KW/ 5.0KW
59530.631 N/A 8.0 48.3 2.0 5.6 335/250 0.40/1.10 19.0 15Amp 94 3.5KW/5.0KW
59530.632 N/A 8.5 48.3 2.5 5.8 325/250 0.40/1.10 18.0 15Amp 94 2.5KW/4.0KW
600312.321 11,000 9.5 53.0 3.1 8.8 335/250 0.12/0.65 16.5 20Amp 95 2.5KW/4.0KW
600312.421 11,000 10.7 50.0 3.1 8.8 335/250 0.12/0.65 16.0 20Amp 101 2.5 KW/4.0KW
600315.321 13,500 12.4 60.0 3.1 8.8 335/250 0.12/0.65 15.5 20Amp 96 3.5KW/5.0KW
600315.326 13,500 12.4 60.0 3.1 8.8 335/250 0.12/0.65 17.0 20Amp 102 3.5 KW/5.0KW
600315.421 13,500 11.5 50.0 3.1 8.8 335/250 0.12/0.65 15.5 20Amp 96 3.5 KW/5.0KW
MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM
NO. CAPACITY RATING RATEDLOAD LOCKED RATEDLOAD LOCKED SPEED STATIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERATOR
(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN ***USER (POUNDS) SIZE**
COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS
SPECIFICATIONS
* Forwire lenghts over 24ft.consult the National ElectricCode for proper sizing.
** DometicCorporationgivesGENERAL guidelines for generator requirements. Theseguidelinescomefromexperiencespeoplehavehad in actual applications
Whensizing the generator, thetotalpowerusageofyour recreational vehicle must be considered. Keepinmindgenerators lose power at high altitudesand
fromlackofmaintenance.
*** CIRCUITPROTECTION:TimeDelay Fuse orHACRCircuitBreakers Required.
12AWG
Copper
upto24’
115VAC,
60HZ.,1PH.

5
ANALOG DUCTED INSTALLATION INSTRUCTIONS
2. PRECAUTIONS
A. ReadInstallationandOperatinginstructionscarefully
beforeattemptingtostartyourairconditioner/heat
pumpinstallation.
B. DometicCorporation will not be liable forany dam-
agesorinjury incurred duetofailureinfollowing these
instructions.
C. Installation must comply with the National Electrical
Codeand any State or LocalCodesor regulations.
D. DO NOT add any devices or accessories to this air
conditioner/heatpumpexceptthose specifically
authorizedby Dometic.
E. Thisequipmentmustbeservicedbyqualifiedperson-
nel and some states require these people to be
licensed.
3. CHOOSING LOCATION FOR THE
AIR CONDITIONER/HEAT PUMP
Thisairconditioner/heat pumpisspecificallydesigned for
installationontheroofofarecreationalvehicle(RV).
A. For One Unit Installation:
Theairconditioner/heatpumpshouldbemountedslightly
forwardofcenter(fronttoback)andcenteredfromside
to side.
B. For Two Unit Installations:
Install oneairconditioner/heatpumpone-thirdandone
airconditioner/heatpumptwo-thirdsfromfrontofRVand
centered from side to side.
Improper installation may damage equip-
ment, could endanger life, cause serious
injury and/or property damage.
Itispreferredthattheairconditioner/heatpumpbeinstalled
onarelativelyflatandlevelroofsectionmeasuredwiththe
RVparkedonalevelsurface;however,
1. Up to an 8° slant to either side or front-to-back is
acceptable on 600 Series Air Conditioners/heat
pump.
2. Up to a 15° slant to either side or front-to-back is
acceptable on 579, 590, 591 or 595 Series Air
conditioners/heatpump.
AFTERLOCATIONHASBEENSELECTED:
a.Check for obstructions in the area where air
conditioner/heat pump will be installed. See
FIG. 1.
b.The roof must be designed to support 130
pounds whentheRVisinmotion.Normally200
poundstaticloaddesignwillmeet thisrequire-
ment.
It is the responsibility of the installer of this
air conditioner/heat pump system to ensure
structural integrity of the RV roof. Never cre-
ate a low spot on the roof where water will
collect. Water standing around the air con-
ditioner/heat pump may leak into the interior
causing damage to the product and the RV.
5-1/4”
18"
7-5/8”
14-7/8”
7-5/8”
KEEP THIS AREA FREE OF OBSTRUCTIONS
REAR
OF
UNIT
REAR
OF
UNIT
14-1/4" x 14-1/4”
(±1/8) OPENING
14-1/4" x 14-1/4”
(±1/8) OPENING
FIG. 1 AIR CONDITIONER/HEAT PUMP DIMENSIONS (On Top of
Vehicle) 579, 590, 591 & 595 SERIES 600 SERIES
WARNING
!
CAUTION

6
ANALOG DUCTED INSTALLATION INSTRUCTIONS
Return Air Cover Model 3105007.XXX 3308120.XXX
3105935.XXX GenesisAir Filtration System
Roof Cavity Depth 2.0 In. Min. - 5-1/2 In. Max. 2.0 In. Min. - 5-1/2 In. Max.
Duct Cross Sectional Area 21.0 Sq. In. Min. 32.0 Sq. In. Min.
Duct Size
Depth 1-1/2 In. Min. - 2-1/2 In. Max. 2.0 In. Min. - 2-1/2 In. Max.
Width 7.0 In. Min. - 10.0 In. Max. 8.0 In. Min. - 10.0 In. Max.
Total Duct Length 15.0 Ft. Min. - 40.0 Ft. Max. 15.0 Ft. Min. - 40.0 Ft. Max.
Duct Length (short run) 1/3 Total Duct Length 1/3 Total Duct Length
Register Requirements
Number Required Per Run 4 Min. 4 Min.
Register Free Air Area 14.0 Sq. In. 14.0 Sq. In.
Distance From Duct End 5.0 In. Min. - 8.0 In. Max. 5.0 In. Min. - 8.0 In. Max.
Distance From Elbow 15.0In. 15.0In.
Total System StaticAir Pressure 0.55 - 0.90 In. W.C. 579 Series 0.55 - 0.90 In. W.C. 579 Series
Blower at High Speed, 0.40 - 1.10 In. W.C. 590, 591, 595 Series 0.40 - 1.10 In. W.C. 590, 591, 595 Series
Filter & Grill In Place 0.12 - 0.65 In. W.C. 600 Series 0.12 - 0.65 In. W.C. 600 Series
Note: Duct sizes listed are inside dimensions.
4. AIR DISTRIBUTION SYSTEM
SIZING & DESIGN
TheInstallerofthisairconditioner/heatpumpsystemmustdesigntheairdistributionsystemfortheirparticularapplication.Several
requirements for this system MUST be met for the air conditioner/heat pump to operate properly. These requirements are as
follows:
A. TheductmaterialmustmeetorexceedanyagencyorRVIAStandardthatmaybeinexistenceatthetimetheRVisproduced.
B. Alldischargeairductsmustbeproperlyinsulatedtopreventcondensationfromformingontheirsurfacesoradjacentsurfaces
duringoperation oftheairconditioner/heatpump.ThisinsulationmustbeR-7minimum.
C. Ductsandtheirjointsmustbesealedtopreventcondensationfromformingonadjacentsurfacesduringoperationoftheair
conditioner/heatpump.
D. Returnairopeningsmusthave 40 square inchesminimumfreeareaincludingthefilter.
E. Returnairtotheairconditioner/heatpumpmustbefilteredtopreventdirtaccumulationonairconditioner/heatpumpcooling
surface.
AIR DISTRIBUTION
DUCT SIZING & DESIGN CHART
It is the responsibility of the installer to in-
sure the ductwork will not collapse or bend
during and after the installation. Dometic
Corporation will not be liable for roof struc-
tural or ceiling damage due to improperly in-
sulated, sealed or collapsed ductwork.
CAUTION

7
ANALOG DUCTED INSTALLATION INSTRUCTIONS
5. AIR DISTRIBUTION SYSTEM INSTALLATION
A. TheDometicCorporationrecommendsthebasicconfigurationshownonpage8,forinstallingthisairconditioner/heatpump
system.Wehavefoundbytesting,thatthisconfigurationworksbestinmostapplicationsofthisairconditioner/heatpump
system. It is the responsibility of the Installer of this system to review each RV floor plan and determine the following:
1. Duct size
2. Duct layout
3 Registersize
4. Registerlocation
5. Thermostatlocation
TheseitemsmustbedeterminedinconjunctionwiththeAirDistributionSystemandSizingandDesignRequirementslisted
in the chart on page 6.
Important: Alternate configurations and methods may be used which still allow the air conditioner/heat pump
to operate properly; however, these alternate configurations and methods must be approved by the Dometic
Corporationinwriting.ThefollowinginstructionsarebasedupontheuseofDometicReturnAirKits3105007.XXX,
3105935.XXX, orGenesisAirFiltrationSystem3308120.XXX.The3107541.XXXand3107546.XXX hasthemounting
bolts supplied for use with these kits.
B. ROOFANDCEILINGOPENINGPREPARATION
1. A 14-1/4" x 14-1/4" (±1/8") opening must be cut through the roof and ceiling of the RV. This opening must be located
betweentheroofreinforcingmembers.
There may be electrical wiring between the
roof and the ceiling. Disconnect 115 volt AC
power cord and the positive (+) 12 volt DC
terminal at the supply battery. Failure to fol-
low this instruction may create a shock haz-
ard causing death or severe personal injury.
2. Mark a 14-1/4" x 14-1/4" (±1/8") square on the roof and carefully cut the opening.
3. Using the roof opening as a guide, cut the matching hole in the ceiling.
4. Theopeningcreatedmustbeframedtoprovideadequatesupportandpreventairfrombeingdrawnfromtheroofcavity.
Lumber 3/4" or more in thickness must be used. Remember to provide an entrance hole for power supply wiring and
thermostatcable.
5. The14-1/4"x14-1/4"(±1/8")openingispartofthereturnairsystemoftheairconditioner/heatpumpandmustbefinished
in accordance with NFPA Standard 501C Section 2.7.
6. Routeacopper12AWG(max.length24'),withground,supplylinefromthefuseorcircuitbreakerboxtotheroofopening.
a. This supply line must be located in the front portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. ThepowersupplyMUSTbeonaseparateTimeDelayFuseorHACRCircuitBreaker(20ampfor579,590,591,59516
and600series and15ampfor59529and59530.
c. Make sureatleast15"ofsupplywireextendsinto the roof opening. This ensureseasyconnectionatthejunction
box.
d. Wiring must comply with all National, State and Local Wiring Codes.
e. Use a steel sleeve and a grommet or equivalent methods to protect the wire where it passes into the opening.
7. RouteaDEDICATED12VDCsupplyline(18–22AWG)fromtheRV'sconverterorbatterytotheroofopening.SeeSection
6. Thermostat & Cable Installation, B. Cable Installation.
a. This supply line must be located in the front portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. Make sure that at least 15" of supply wire extends into the roof opening.
WARNING
!

8
ANALOG DUCTED INSTALLATION INSTRUCTIONS
Register Required
C. AIRDISTRIBUTIONDUCTINSTALLATION
1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet:
a. RV’srequirements
b. SystemrequirementslistedinSection4onpage6ofthisManual.TerminatethestartoftheDuctatthebackedge
of the 14-1/4" x 14-1/4" (±1/8") opening previously cut. See FIG. 2, 3, & 4.
FIG. 3
FIG. 4
Duct Size And Requirements For 3105007.XXX And 3105935.XXX Return Air Cover
Duct Size And Requirements For 33308120.XXX Genesis Air Filtration System
Total Outlet Air Area
Minimum 21.0 Sq. In.
Total Outlet Air Area
Minimum 32.0 Sq. In.
Register Required
Register Required
Register Required
Register Required
Register Required Register Required
Register Required
Roof
Rafters
Roof
Rafters
Note: Duct Size is Inside Dimensions
Note: Duct Size is Inside Dimensions
Short Duct Run Minimum
1/3 Total Duct Length
Short Duct Run Minimum
1/3 Total Duct Length
Ducts Min. Max.
Depth 1-1/2” 2-1/2”
Width 7.0” 10.0”
Total Length 15.0’ 40.0’
Ducts Min. Max.
Depth 2.0” 2-1/2”
Width 8.0” 10.0”
Total Length 15.0’ 40.0’
Registers
8 Min.-- 12 Max.
(PerUnit)
14Sq. In FreeArea
PerRegister
14-1/4"x14-1/4" (±1/8")
RoofOpening
14-1/4"x14-1/4" (±1/8")
RoofOpening
Registers
8 Min.-- 12 Max.
(PerUnit)
14Sq. In FreeArea
PerRegister
FRAME
14-1/4" (±1/8”)
OPENING
AC POWER
SUPPLY WIRE
DUCT
FRAME DUCT
ROOF
INSULATION
DUCT CEILING
DUCT
14-1/4" (±1/8”)
OPENING
INSULATION
SIDE VIEW
(TOWARD BACK OF RV)
TOP VIEW
(BACK OF RV)
LOW VOLTAGE WIRES:
12VDC
Furnace
Load Shed
Sensors
FRAME
CCC, CONTROL CABLE(S)
or 7-Wire Analog Cable
FIG. 2

9
ANALOG DUCTED INSTALLATION INSTRUCTIONS
6. THERMOSTAT & CABLE INSTALLATION
A. LOCATION
TheproperlocationofthethermostatisveryimportanttoensurethatitwillprovideacomfortableRVtemperature.Observe
thefollowing generalruleswhenselectingalocation.
1. Locatethethermostat54"abovethefloor.
2. Install thermostat on a partition, NEVER on an outside wall.
3. NEVER expose it to direct heat from lamps, sun or other heat producing items.
4. Avoidlocationsclosetodoorsthatleadoutside,windowsoradjoiningoutsidewallsordirectly undercabinetsoroverhangs
whichlimitairmovement.
5. Avoid locations close to supply registers and the air from them.
6. NEVER locate thermostat in a room that is warmer or cooler than the rest of the coach - such as the kitchen.
7. Themajor living areaisnormallya good location.
B. CABLEINSTALLATION
1. A seven-conductor cable, 18 to 22 AWG is to be used for low voltage connections.
2. Choose the shortest, direct route from the 14-1/4" x 14-1/4" (±1/8") opening to the thermostat location selected.
3. Consider where screws, nails or staples might contact the cable.
4. Leaveapproximately6" of cable extending throughthewallforconnectiontothe thermostat.
5. Leaveapproximately15"ofcableextendingintothe14-1/4" x 14-1/4" (±1/8") opening for connection at unit.
6. Ifsystemistocontrolagasfurnace:Routetwo18gaugewiresfromthefurnaceto14-1/4"x14-1/4"(±1/8")openingat
this time. See Section 4. Air Distribution System Installation; A Roof and Ceiling Opening Preparation.
7. PLACING THE AIR CONDITIONER/HEAT PUMP ON THE ROOF
A. Removetheairconditioner/heatpumpfromthecartonanddiscardcarton.Theunitmountingboltsareinseparateplasticbag
with the control kit. Be sure to place this in the RV.
B. Placetheairconditioner/heatpumpontheroof.
FIG. 5
Please Recycle
All Cardboard
FIG. 6
Front
C. Liftandplacetheunitoverthepreparedopeningusingthegasket onunitas aguide.Thegasketendgoestowardthefront
of the RV. Sliding the unit on the roof will damage the roof gasket. See FIG. 6.
D. Place3107541or3107546RelayKitand3105007.XXX,3105935.XXXor3308120.XXXReturnAirCoverKit,insidetheRV.
Thesecartonscontainmountinghardwarefortheairconditioner/heatpumpandwillbeusedinsidetheRV.Thiscompletes
the outside work. Minor adjustments can be done from the inside of the RV if required.
Do not slide the unit. This may damage the
neoprenegasketattachedtothebottomand
create a leaky installation.
CAUTION
This unit weighs approximately 100 pounds.
To prevent back injury, use a mechanical
hoist to place air Conditioner/heat pump on
roof.
CAUTION
!

10
ANALOG DUCTED INSTALLATION INSTRUCTIONS
8. INSTALLATION OF COLD CONTROL
A. Removepartspackage, control boxandthermostatfromthe 3107541.XXX or3107546.XXXControlKitcarton.
B. Freeze Control Installation 579, 590, 591, & 595 Series BriskAir Models (See FIG. 7.)
1. Snapfreezecontrolinto place on return bend locatedatleftside of evaporator coil as follows:
a. Locate“D”shapednotchinflangeofevaporatorcoil.
b. Placethehorseshoe end ofthefreezecontrol through thisnotchandsnaponto thecoilreturnbend.When positioned
correctly, control wires will be 900to direction of coil fin surface.
c.Removeinstallationnotice hang tag from freeze control.
C. Freeze Control installation on 600 Series Penguin Models (See FIG. 8.)
1. Snapfreezecontrolinto place on return bend locatedatrightside of evaporator coil as follows:
a. Locate“D”shapednotchinflangeofevaporatorcoil.
b. Placethehorseshoe end ofthefreezecontrol through thisnotchandsnaponto thecoilreturnbend.When positioned
correctly, control wires will be 900to direction of coil fin surface.
c.Removeinstallationnotice hang tag from freeze control.
FIG. 8
FIG. 7 Brisk Air Model Series
579, 590, 591, & 595
Coil
Return
Bend Remove
Hang Tag
Freeze Control
With Wires To Left Side
Penguin Model Series 600
Coil
Return
Bend
Remove
Hang Tag
Freeze Control
With Wires To Right Side

11
ANALOG DUCTED INSTALLATION INSTRUCTIONS
9. WIRING OF CONTROL SYSTEM
A. Positionthecontrolbox(standing up) with the 6 pin connector to the curb side ofthevehicleandtheserviceaccessfacing
the rear of the vehicle. See FIG. 9.
B. CONNECTION OF 115 VOLT AC SUPPLY
1. Route the previously runAC power supplylinethroughtheRomexConnector and into relay control junction box. See
FIG. 9.
2. Reachupintothe return air opening of the air conditioner/heat pumpandpullthewireharnessdown and fit the six pin
plug into the matching plug on the control box. See FIG. 9.
3. Inside the control box, connect the white to white; black to black; and green to green or bare copper wire using
appropriate sized twist wire connectors. Tape the twist wire connectors to the supply wiring to assure they do not
vibrateoff.
4. Tighten screws on Romex connector being careful not to pinch and cut into the insulation on power supply leads.
5. Push excess wires into junction box. Install junction box cover, with model number/serial number facing out onto the
relay control box with #8 x 3/8” blunt point Phillips head screw provided.
Note: ModelNumber/Serial Number label must face out.
B. CONNECTION OF LOW VOLTAGE WIRES
1. Connectthepreviouslyrun+12VDCtothered wire labeled +12V protruding from the relay controlbox(Donotconnect
wiresifusing the 3308120.XXX GenesisAir Filtration System ReturnAir Kit ReturnAir Kit).
2. Connectthepreviously run -12VDCtotheblackwire labeled-12Vprotrudingfrom the relaycontrolbox(Do not connect
wiresifusingthe3308120.XXX GenesisAir Filtration System ReturnAir Kit).
3. Connectred/whitewire to the thermostat +7.5terminal.
4. Connecttheunit/controlbox green wire to the thermostat “GND”terminal.
5. Connecttheunit/controlbox yellow wire to the thermostat“COOL”Terminal.
6. Connect the unit/control box tan wire to the thermostat “FAN” terminal.
7. Connect the unit/control box blue wire to the thermostat “HI FAN” terminal.
8. Connecttheunit/control box orange wire to the thermostat “HS/HP”terminal(ifapplicable).
9. Connecttheunit/control box unit white wireto the thermostat “FUR” terminal(ifapplicable).
10. Connectthe unit/controlboxblue/whitewires to the two furnace controlwires(ifapplicable).
Note: See FIG. 9Afor Thermostat connection points.
D. Plugunit electrical cord into thematingconnector on the relay control box.These connectors are polarized and willeasily
snaptogether.Do notforce.
WARNING
!
Disconnect 115 volt AC. Failure to follow
theseinstructionscouldcreateashockhaz-
ardcausing deathor severepersonal injury.
WARNING
!
This product is equipped with a 3-wire
(grounded) system for protection against
shock hazard. Make sure that the appliance
is wired into a properly grounded 115 volt AC
circuit and the polarity is correct. Failure to
do so could result in death, personal injury
or damage to the equipment.
Center Unit From Below
Gasket
FIG. 9
Front Of
Vehicle
FIG. 9A
Connect 6 Pin
Plug Into Control
Box.
Connect AC Power
Leads in Control Box

12
ANALOG DUCTED INSTALLATION INSTRUCTIONS
10. INSTALLATION OF AIR CONDITIONER/HEAT PUMP
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover
A. INSTALLATIONOFCEILING TEMPLATE
1. Checkgasketalignmentoftheairconditioner/heat
pumpovertheroofopeningandadjustifnecessary.
Unit may be moved from below by slightly lifting
and sliding. See FIG. 11A.
2. Removereturnaircoverandceilingtemplatefrom
the3105007.XXXor3105935.XXXkit carton. See
FIG. 10A
3. Locate 1/4 “ unit mounting bolts in the parts pack-
age.
4. Hold the ceiling template up to the 14-1/4" x 14-1/
4" (±1/8") opening. Be sure the large plate faces
the rear of the RV.
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover - continued on page 13, column A.
Center Unit From Below
FIG. 11A
FIG.
10A Divider Plate
Ceiling
Template Return Air
Cover
Return Air
Grill
Installing unit with 3308120.XXX Genesis Air Filtra-
tion System Return Air Kit Return Air Cover
A. INSTALLATION OF FOAM DIVIDER
1. Locatethefoam divider and insert it corner to cor-
ner in the 14-1/4" x 14-1/4" (±1/8") opening with
the adhesive tape up (Do not remove paper to ex-
pose adhesive). The foam divider should be level
with the ceiling (±1/4"). Tear off the excess at the
pre-cutperforationsindivider. See FIG.10B.
Roof
Gasket
FIG. 11B Foam Divider
Adhesive
Peel Off Paper - Center Divider - Stick To
Rear Flange On Ceiling Template
2. Peelthepaperoff of the foam divider and stick it in
placeonthe center oftherearedgeofthe returnair
opening on the ceiling template See. FIG. 11B.
B. INSTALLCEILING TEMPLATE
1. Placetheceilingtemplateupintothereturnairopen-
ing in the ceiling and plug the unit's control cable
into the control box before installing the mounting
bolts.
Installing unit with 3308120.XXX Genesis Air Filtration
System Return Air Kit Return Air Cover - continued on
page 13, column B.
FIG. 10B
Upside
Down
Foam
Divider
Base Pan
Ceiling
Place Foam Divider in
(14-1/4" x 14-1/4" (±1/8")
CeilingOpening against
Base Pan Bottom
Do Not Peel Tape Off
Adhesive
FoamDividerCeiling
Level (±1/4")Tear Off
Excess

13
ANALOG DUCTED INSTALLATION INSTRUCTIONS
Installing unit with 3105007.XXX or 3105935.XXX Re-
turn Air Cover - Continued from page 10, column A.
5. Start each mounting bolt through the ceiling tem-
plateandup into the unit base pan by hand.Install
wood screw in each end of the ceiling template.
Thisinsuresatight fit of the return air cover to ceil-
ing. Evenly tighten mounting bolts to compress
gasket to 1/2" this will be a torque of 40 - 50
inch pounds. See FIG. 12A.
B. INSTALLATION OF DIVIDER PLATE
1. Measure the ceiling to roof thickness:
a. Ifdistanceis2.0”-3-3/4”,removeperforated tab
fromdividerplate.
b. Ifdistanceis3-3/4” - 5-1/2”, remove no tabs.
2. Removethebackingpaperfromdouble sided tape
located on ceiling template. See FIG. 13A.
FIG. 12A To Front of RV
Screw
Finger
Tight
Tighten to
compress
gasket to 1/2"
FIG. 13A
If bolts are left loose there may not be ad-
equateroofsealorifovertightened,damage
may occur to the air conditioner/heat pump
base or ceiling template. Tighten to specifi-
cations listed in this manual.
CAUTION
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover - continued on page 14, column A.
Peel Backing Paper Off
Foam Insulation On Divider
Plate
FIG.12B
BriskAirModels Mount
Control Box on Edge To
The Flange on Ceiling
Template
ControlBox
Three
Screws
Vehicle
Front
FIG.13B
Penguin Models Lay
Control Box Flat On Top
Of Ceiling Template
ControlBox
Two
Screws
Vehicle
Front
If bolts are left loose there may not be ad-
equateroofsealorifovertightened,damage
may occur to the air conditioner/heat pump
base or ceiling template. Tighten to specifi-
cations listed in this manual.
CAUTION
Installing unit with 3308120.XXX Genesis Air Filtration
SystemReturn Air KitReturn AirCover- continuedfrom
page 12, column B.
2. Installrelaybox on ceiling template with blunt self-
tapping screws depending on the model see FIG.
12BforBriskAirunitsandFig.13BforPenguinunits.
3. Start each mounting bolt through the ceiling tem-
plateandup intotheunitbase panbyhand.Evenly
tighten mounting bolts to compress gasket to
1/2" this will be a torque of 40 - 50 inch pounds.
Installing unit with 3308120.XXX Genesis Air Filtration
System Return Air Kit Return Air Cover - continued on
page 14, column B.

14
ANALOG DUCTED INSTALLATION INSTRUCTIONS
Installing unit with 3105007.XXX or 3105935.XXX Re-
turn Air Cover - Continued from page 13, column A.
3. Place divider plate up to bottom of air conditioner/
heat pump base pan firmly. The foam tape on the
dividerplatemust seal to bottom of basepan.See
FIG. 14A.
Note: The adhesive on the insulation is extremely
sticky. Be sure the part is located where desired
beforepressingintoplace.
4. With slight pressure then push the divider plate
against the double sided tape on the ceiling tem-
plate.
5. Locate the 1/8” x 7” x 18” self -adhesive insulation
suppliedwiththe return airkit.Removethebacking
paper from the insulation and carefully stick onto
theceiling template divider panel. See FIG. 15A.
a. Excesswidthisintendedtosealthedividerplate
to the sides of the 14-1/4" x 14-1/4" (±1/8")
opening.Thisistohelppreventcoldairdischarge
from circulating into the air conditioner/heat
pumpreturnairopening.
b. If the insulation is too high, stick excess height
of insulation to the air conditioner/heat pump
base pan. Do not cover up unit rating plate.
FIG. 15A
Improper installation and sealing of divider
plate will cause the compressor to quick
cycle on the cold control. This may result in
fuseorcircuitbreakeropeningand/orlackof
cooling.
CAUTION
FIG. 14A
FIG.14B UseAluminum Foil TapeTo Seal the
Foam Divider To The Sides of 14-1/4"
x 14-1/4" (±1/8") Ceiling Opening
Make Sure To Seal
BehindFlange
Route wires
through Slot
CatchFlange In GrooveOf
Return Air Cover
Installing unit with 3308120.XXX Genesis Air Filtration
SystemReturn Air KitReturn AirCover- continuedfrom
page 13, column B.
4. Use Aluminum foil tape (not supplied) to seal the
endsofthe foamdividertothe sidesoftheopening.
Makesurethe area behindtheflangeonthe ceiling
template is sealed. See FIG. 14B.

15
ANALOG DUCTED INSTALLATION INSTRUCTIONS
11. INSTALLATION OF INSIDE DECORATIVE COVER.
Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover
A. Locate the relay control box on the ceiling template
with the white 6 connector plug on the right (curb side)
side of RV.
B. Drive two #10 x 3/8” blunt point Phillips head screws
throughtheceilingtemplateintoholesin control box to
hold it in place.
C. Removethe return air grillfromthereturnaircover.
D. Place the return air cover up to the ceiling template.
E. Install cover to template with #8 x 3/8” pointed Phillips
headscrewsprovided (6required).
F. Reinstall filter return air grill into return air cover.Align
tabs with mating notches and snap into place
G. Install twoholeplugsintoscrewholesinbackofreturn
aircover.SeeFIG. 16A.
Installing unit with 3308120.XXX Genesis Air Filtra-
tion System Return Air Kit Return Air Cover
A. Install the slider in the return air cover and raise it to
the ceiling template. Route the wires from the return air
cover through the template slot leaving about 3” be-
tween, and position wire where they can be reached
after plastic cover is installed. See FIG. 15B. Place the
front of the return air cover against the ceiling and slide
towards the rear. The flange on the ceiling template will
catch in the groove on the return cover. Adjust the posi-
tion (right to left) and install the front two screws. In-
stall the remaining screws.
Note: Number 10 cabinet screw can be used to re-
place the two front screws to hold the plastic cover
flush to the ceiling.
1. Connect together the DC wires (3) black negative
and (3) red positive from the supply, control box and
filter indicator.
B. Insert the filter from the right side (looking toward the
RV front) over the wires. Make sure the wires are se-
cured above the filter and will stay out of its way.
C. Place grill on return air cover and snap in place. Decal
is on end over circuit board.
D. Place slide handle through slots in grill into the slide
posts. Handle will fit in either direction.
This completes the installation of the air conditioner/
heat pump. We recommend that power be supplied to
theairconditioner/heatpumpandcheckforproperop-
eration.Referto OperatingManualorUsersGuide fora
descriptionoftheairconditioner/heatpumpoperation.
FIG.16A
Return Air
Cover
Hole
Plugs Return
Air Grill
Micro-ThermFilterSystem
Micro-Therm Filter System
FILTER
RESET
FILTER
RESET
CLEAN
FILTER
CLEAN
FILTER
Return Air
Cover
FIG.15B
Grill
Foam
Divider Ceiling
Template
Slider Filter
Handle
This completes the installation of the air conditioner/
heat pump. We recommend that power be supplied to
theairconditioner/heatpumpandcheckforproperop-
eration.Referto OperatingManualorUsersGuide fora
descriptionoftheairconditioner/heatpumpoperation.

16
ANALOG DUCTED INSTALLATION INSTRUCTIONS
POWER
+
K5
WHITE
BLACK
RELAY BOARD
USE COPPER CONDUCTORS
USE COPPER CONDUCTORS
GRN/YEL
115 VAC 60 Hz 1 O
115 VAC 60 Hz 1 O
PART No. 3107546.008
PART No. 3107546.008
59146
FOR A/C WITH HEATPUMP
FOR A/C WITH HEATPUMP
FOR USE WITH AIR CONDITIONER:
FOR USE WITH AIR CONDITIONER:
YELLOW
LINE SPLICE
LINE SPLICE
FACTORY WIRING
FIELD WIRING
FIELD WIRING
GRY/YEL
LO FAN
LO FAN
FROM A/C
CONNECTION
ELECTRICAL
WHITE
RED
K4
COM
N.O.
COM
N.O.
HI FAN
HI FAN
BLACK
BLUE
BLACK
RED
SUPPLY
T-STAT
YELLOW
WHITE
VIOLET
ORANGE
BLUE SERIAL No.
3107543.021
LAGRANGE, IN 46761
LAGRANGE, IN 46761
509 S. POPLAR ST.
509 S. POPLAR ST.
BLUE/WHITE
BLUE/WHITE
T4 12 VDC
12 VDC
RED
BLACK -
E155095
115VAC, 60Hz, 1PH
115VAC, 60Hz, 1PH
1
2
3
4
5
6
3 AMP FUSE
FURNACE
T3
ONLY
SOLAR/FILTER
INDICATOR
IF USED
IF USED
PASSED
DIELECTRIC
R
POWER
+
FREEZE
FREEZE
K5
WHITE
BLACK
RELAY BOARD
USE COPPER CONDUCTORS ONLY
USE COPPER CONDUCTORS ONLY
GRN/YEL
115VAC60Hz1O
115 VAC 60 Hz 1 O
CONTROL (N.O.)
CONTROL (N.O.)
PART No. 3107541.017
PART N o . 3107541.017
579, 590, 595, 600
579, 590, 595, 600
FOR A/C WITH OPTIONAL HEATSTRIP
FOR A/C WITH OPTIONAL HEATSTRIP
FOR USE WITH AIR CONDITIONER:
FOR USE WITH AIR CONDITIONER:
N/C
LINE SPLICE
LINE SPLICE
FACTORY WIRING
FIELD WIRING
FIELD WIRING
GRY/YEL
LO FAN
LO FAN
FROM A/C
CONNECTION
ELECTRICAL
ELECTRICAL
WHITE
WHITE
RED
K4
COM
N.O.
COM
N.O.
HI FAN
HI FAN
BLACK
BLUE
GREEN
RED/WHT
SUPPLY
T-STAT
YELLOW WHITE
ORANGE
TAN
BLUE
SERIAL No.
T3
3107759.015
3107759.015
LAGRANGE, IN 46761
LAGRANGE, IN 46761
509 S. POPLAR ST.
509 S. POPLAR ST.
BLUE/WHITE
BLUE/WHITE
BLUE/WHITE
BLUE/WHITE
T4
HS
FURNACE
12 VDC
12 VDC
RED
BLACK -
E155095
E155095
115VAC, 60Hz, 1PH
115VAC, 60Hz, 1PH
GRAY
N/C
WHITE
1
2
3
1
2
3
4
5
6
3 AMP FUSE
INDICATOR
SOLAR/FILTER
PASSED
DIELECTRIC
IF USED
IF USED
R
BLUE/WHITE
RED
TAN
BLUE/WHITE
BLACK
BLUE
YELLOW
WHITE
RED/WHT
GREEN
BLUE
BLACK
N/C
RED
WHITE
GRY/YEL
3 AMP FUSE
1
2
3
4
5
6
ELECTRIC
CONNECTION
FROM A/C
T-STAT
FURNACE
12 VDC
12 VDC
POWER
SUPPLY
-
+
E155095
PART No. 3107541.009
PART No. 3107541.009
SERIAL No.
FOR USE WITH AIR CONDITIONER:
FOR USE WITH AIR CONDITIONER:
579, 590, 595, 600
579, 590, 595, 600
WITHOUT HEATSTRIP OPTION
509 S. POPLAR ST.
509 S. POPLAR ST.
LAGRANGE, IN 46761
LAGRANGE, IN 46761
115VAC, 60Hz, 1PH
115VAC, 60Hz, 1PH
T3 T4
RELAY BOARD
K4
N.O.
COM
LO FAN
LO FAN
HI FAN
HI FAN
BLACK
WHITE
GRN/YEL
FIELD WIRING
FIELD WIRING
FACTORY WIRING
LINE SPLICE
LINE SPLICE
115 VAC 60 Hz 1 O
115 VAC 60 Hz 1 O
USE COPPER CONDUCTORS
USE COPPER CONDUCTORS
3107750.014
FREEZE
CONTROL (N.O.)
R
SOLAR/FILTER
INDICATOR
ONLY
PASSED
DIELECTRIC
IF USED
IF USED
12. RELAY KIT FIELD WIRING DIAGRAM
COOLING/FURNACE
COOLING/FURNACE/HEAT STRIP
COOLING/FURNACE/ HEAT PUMP

17
ANALOG DUCTED INSTALLATION INSTRUCTIONS
6 PIN CONN
6 PIN CONN
6
5
4
3
2
1
COMP STARTER
RUN CAP
RUN CAP
HERM
C
FAN
MOTOR
COMPRESSOR
O.L.
RS
C
PTCR *NOT USED ON
NOT USED ON
SOME MODELS
SOME MODELS
RED
WHT
WHT
WHT
WHT
BRN
GRN/YEL
GRN/YEL
RED
YEL
BLK
3105052.025
3105052.025
BLU
RED
*
START
CAP
*
PASSED
DIELECTRIC
UNIT FIELD WIRING DIAGRAM