DY 4 Systems SCP-122 Parts list manual

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DY 4 Systems Inc.
333 Palladium Drive
Kanata, Ontario, Canada
K2V 1A6
[phone]
SCP/DCP-122
3U COMPACTPCI
SINGLE BOARD COMPUTER
GETTING STARTED MANUAL
812628
1
October 2003
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SCP/DCP-122 GETTING STARTED MANUAL DY4 SYSTEMS INC.
II 812628 VERSION 1OCTOBER 2003
VERSION HISTORY
COPYRIGHT NOTICE
The information in this document is subject to change without notice and should not be
construed as a commitment by Dy 4 Systems Inc. While reasonable precautions have been
taken, Dy 4 Systems Inc. assumes no responsibility for any errors that may appear in this
document.
No part of this document may be copied or reproduced without the prior written consent of
Dy 4 Systems Inc.
The proprietary information contained in this document must not be disclosed to others for
any purpose, nor used for manufacturing purposes, without written permission of Dy 4
Systems Inc. The acceptance of this document will be construed as an acceptance of the
foregoing condition.
Copyright © 2003, Dy 4 Systems Inc. All rights reserved.
TRADEMARKS
Flash is a trademark of Seeq Technology.
All other brand and product names are trademarks or registered trademarks of their
respective owners.
Version By Date Description
1 JP October 2003 New document release.
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DY4 SYSTEMS INC.
812628 REVISION 1OCTOBER 2003 III
TABLE OF CONTENTS
1. Product Overview ....................................................................................................... 1-1
Introducing the SCP/DCP-122 ................................................................................................1-1
Features List ..................................................................................................................1-2
PMC Expansion ............................................................................................................... 1-2
Physical Characteristics .........................................................................................................1-4
Weight Limits ................................................................................................................. 1-5
Dimensions .................................................................................................................... 1-5
Mating Connectors .......................................................................................................... 1-5
Electrical Characteristics........................................................................................................1-6
Power Requirements........................................................................................................1-6
Voltage Requirements...................................................................................................... 1-6
Overview of Supplied Firmware .............................................................................................. 1-7
Foundation Firmware ....................................................................................................... 1-7
Board Support Packages, Drivers ...................................................................................... 1-7
2. Pre-Installation Tasks................................................................................................. 2-1
Introduction.........................................................................................................................2-1
Unpacking the Card ..............................................................................................................2-1
Configuring Jumpers .............................................................................................................2-2
Boot Flash Write Protect Jumper .......................................................................................2-4
Application Flash Write Protect Jumper............................................................................... 2-5
PABS Flash Write Protect Jumper ...................................................................................... 2-6
Boot From PABS Memory .................................................................................................2-7
Watchdog Timer Behaviour...............................................................................................2-8
Execution Sequence Control Jumper .................................................................................. 2-9
Backup FPGA Boot PROM Jumper (Reserved) .................................................................... 2-10
3. Installing PMC Modules on the SCP/DCP-122.......................................................... 3-1
Before You Begin..................................................................................................................3-1
Installation Procedure ...........................................................................................................3-2
Unpack and Configure the Card.........................................................................................3-2
Install the PMC Module on the SCP/DCP-122....................................................................... 3-2
4. Hardware Installation.................................................................................................. 4-1
Introduction.........................................................................................................................4-1
Inserting the Card in a Chassis ............................................................................................... 4-2
Before You Begin... ......................................................................................................... 4-2
About Card Insertion Force...............................................................................................4-2
Choosing a Slot Location .................................................................................................. 4-2
Connecting a Terminal ..........................................................................................................4-3
BPK-122-000 Transition Module ........................................................................................ 4-3
Controlling the Boot Sequence ............................................................................................. 4-15
Foundation Firmware Used During Power-Up..................................................................... 4-15
Initiating the Power-Up Sequence ......................................................................................... 4-16
Power-Up..................................................................................................................... 4-16
Initial LED Activity......................................................................................................... 4-16
Displaying the Initial Screen Message.................................................................................... 4-16
Troubleshooting .................................................................................................................4-17
Verify Insertion in Chassis .............................................................................................. 4-17
Status LED Stays Red .................................................................................................... 4-17
Sign-on Message Garbled............................................................................................... 4-21
The Next Step .............................................................................................................. 4-21
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DY4 SYSTEMS INC.
812628 VERSION 1OCTOBER 2003 V
LIST OF FIGURES
Figure 1.1: DCP-122 .............................................................................................................1-1
Figure 1.2: SCP/DCP-122 Functional Block Diagram .................................................................. 1-3
Figure 1.3: SCP-122 Component Side View.............................................................................. 1-4
Figure 1.4: SCP-122 Solder Side View ..................................................................................... 1-4
Figure 2.1: SCP/DCP-122 Jumper Locations ............................................................................. 2-3
Figure 2.2: Boot Flash Write Protect Jumper ............................................................................ 2-4
Figure 2.3: Application Flash Write Protect Jumper.................................................................... 2-5
Figure 2.4: PABS Flash Write Protect Jumper ........................................................................... 2-6
Figure 2.5: Boot From PABS Memory Jumper ........................................................................... 2-7
Figure 2.6: Watchdog Timer Power-up Jumper ......................................................................... 2-8
Figure 2.7: Execution Sequence Control Jumper ....................................................................... 2-9
Figure 2.8: FPGA Boot PROM Select ...................................................................................... 2-10
Figure 3.1: Installing a PMC Module on a DCP-122 ....................................................................3-3
Figure 4.1: SCP-122 Terminal Connection via (BPK-122-000) Transition Module ........................... 4-3
Figure 4.2: Digital I/O via the Transition Module ....................................................................... 4-5
Figure 4.3: EIA-422 Channel 3 and Channel 4 Header Pins......................................................... 4-7
Figure 4.4: Using the CBL-SBC-P0-000 with the Transition Module .............................................. 4-8
Figure 4.5: CBL-700-001 Used in Conjunction with BPK-122-000 ................................................ 4-9
Figure 4.6: Sample Diagnostics Results Table (DRT) ............................................................... 4-17
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DY4 SYSTEMS INC.
812628 VERSION 1OCTOBER 2003 VII
LIST OF TABLES
Table 1.1: Maximum CCA Mass .............................................................................................1-5
Table 1.2: Dimensions of the SCP/DCP-122 ............................................................................ 1-5
Table 1.3: SCP/DCP-122 Board Current Requirements.............................................................. 1-6
Table 2.1: Jumper Settings Summary .................................................................................... 2-2
Table 2.2: Boot Flash Write Protect Jumper ............................................................................ 2-4
Table 2.3: Application Flash Write Protect Jumper.................................................................... 2-5
Table 2.4: PABS Flash Write Protect Jumper ...........................................................................2-6
Table 2.5: Enable Booting from PABS Memory......................................................................... 2-7
Table 2.6: Watchdog Timer Power-up Behaviour ..................................................................... 2-8
Table 2.7: User Link Configuration.........................................................................................2-9
Table 2.8: Backup FPGA Boot PROM Select ........................................................................... 2-10
Table 4.1: Serial Channel 1 RS-232 Connector (BPK-122-000 J3) Pinout..................................... 4-4
Table 4.2: Serial Channel 2 RS-232 Connector (BPK-122-000 J6) Pinout..................................... 4-4
Table 4.3: USB Connector (BPK-122-000 J4) Pinout................................................................. 4-4
Table 4.4: Ethernet Connector (BPK-122-000 J5) Pinout...........................................................4-5
Table 4.5: DIO Header Pinout ............................................................................................... 4-6
Table 4.6: EIA-422 Channel 3 Pinout .....................................................................................4-7
Table 4.7: EIA-422 Channel 4 Pinout .....................................................................................4-7
Table 4.8: Transition Module P0 Row A Signal Mapping .......................................................... 4-10
Table 4.9: Transition Module P0 Row B Signal Mapping .......................................................... 4-11
Table 4.10: Transition Module P0 Row C Signal Mapping .......................................................... 4-12
Table 4.11: Transition Module P0 Row D Signal Mapping .......................................................... 4-13
Table 4.12: Transition Module P0 Row E Signal Mapping........................................................... 4-14
Table 4.13: Foundation Firmware Execution Sequence ............................................................. 4-15
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DY4 SYSTEMS INC.
812628 VERSION 1OCTOBER 2003 IX
PREFACE
PURPOSE
This manual provides an overview of the features and functions of the SCP/DCP-122 Single
Board Computer and explains how to correctly install the card and verify its basic operation.
AUDIENCE
This manual is intended for the reader who has a technical understanding of hardware
engineering fundamentals, and a basic understanding of the CompactPCI architecture.
DOCUMENTATION ROADMAP
The figure below will help you understand what documentation is available for the SCP/DCP-
122 and related products. These documents are delivered in Adobe Acrobat.pdf format on CD-
ROM, or may be obtained via our TechNet web site at http://www.technet.dy4.com/.
Cross Reference
More in-depth technical information about the SCP/DCP-122 hardware is provided in the
SCP/DCP-122 Hardware User’s Manual, document number 812629, which is included in the
documentation package.
Contents:
- information about the specific
hardware configuration of your
particular variant
SCP/DCP-122
Product Release
Notes
8xxxxx
SCP/DCP-201
(PMC Carrier
Card)
User's Manual
811557
Contents:
- product overview
- installation requirements
- PMC module installation
- chassis installation
- connector pin assignments
SCP/DCP-122
Hardware User's
Manual
812629
Contents:
- hardware functional description
- detailed connector pinout info.
- programming interface
description, including registers,
memory maps etc.
SCP/DCP-122
Getting Started
Manual
812628
Contents:
- product overview
- hardware jumper configuration
- unpacking and installation
- cable hook-up and initial
system check-out
SCP/DCP-122 Hardware Documentation
SCP/DCP-122 Software Documentation
SCP/DCP-122
Foundation
Firmware
Release Notes
812xxx
Contents:
- details of the embedded
firmware on the SCP/DCP-122
- firmware updating instructions
- firmware release history
Foundation
Firmware User's
Manual
808006
Contents:
- comprehensive reference
manual for GPM, ES, CSS,
CLD, PBIT, etc.
SCP/DCP-122
Board Support
Package User's
Manual
812xxx
(delivered on
BSP distribution
media)
Contents:
- provides BSP installation
instructions
- provides detailed BSP function
descriptions
SCP/DCP-122
Board Support
Package
Release Notes
812xxx
(delivered on
BSP distribution
media)
Contents:
- summarizes the new features
and bug fixes contained in a
particular BSP release
Contents:
- provide hardware-related
information specific to PMC
modules that may be present
on either your SCP/DCP-122
or SCP/DCP-201.
PMC Module
User's Manuals
8xxxxx
Contents:
- provide software driver-related
information specific to PMC
modules that may be present
on either your SCP/DCP-122
or SCP/DCP-201.
PMC Module
Software User's
Manuals
8xxxxx
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SCP/DCP-122 GETTING STARTED MANUAL DY4 SYSTEMS INC.
X812628 VERSION 1OCTOBER 2003
SCOPE OF THIS MANUAL
This manual contains the following chapters:
Chapter 1 - Product Overview. Provides general information about the features and
functions of the SCP/DCP-122.
Chapter 2 - Pre-Installation Tasks. Discusses tasks that must be performed prior to
installing the SCP/DCP-122 in a chassis. Provides information on jumper configurations,
cabling, and power requirements.
Chapter 3 - Installing PMC Modules on the SCP/DCP-122. Explains how to ensure that
thermal and mechanical requirements for PMC module mounting are met when mounting PMC
modules on the SCP/DCP-122.
Chapter 4 - Hardware Installation. Explains how to install the SCP/DCP-122 in a chassis
and verify that it is operating correctly.
CONVENTIONS USED IN THIS MANUAL
This document and the accompanying documents in the documentation package use various
icon conventions and abbreviations to make the documents clearer and easier to read. These
conventions cover typography for such elements as sample software code and keystrokes,
signal meanings, and graphical elements for important information such as warnings or
cautions.
Typographic
Conventions
Table 1 lists the typographical conventions used in documents contained in this document and
the associated documentation package.
Signal
Conventions
Table 2 shows symbols which can follow a signal name. For example, the octothorpe (#) is
used with a PCI signal name, such as TRDY#.
TABLE 1: Typographical Conventions
Item Convention Example
Keystrokes Keys are listed as they appear on most keyboards,
surrounded by < > marks. Combinations of key-
strokes appear within a single set of < > brackets.
Type < Ctrl-Alt-C > to return to the previous menu.
Type < Esc > to exit.
File Names File names are set in italics. Open the file named es.h.
Directory Names Directory names show the full directory path. The last
directory in the path does not have a trailing slash
following it.
Go to the c:\windows\temp\backup directory.
Monitor Displays Prompts and other text appearing on monitors is set
in bold monospace type.
% mpp MC68040gnu >
Firmware Code Firmware code, and any information you need to
type in response to a prompt, is set in monospace
type.
% make -f Makefile.MC68040gnu
TABLE 2: Signal Conventions
Symbol Description
[no symbol] The signal is active HIGH (with no indication as to
which bus the signal is connected).
# The signal is active LOW and is connected to the
PCI bus.
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DY4 SYSTEMS INC.
812628 VERSION 1OCTOBER 2003 XI
Abbreviations Table 3 lists the abbreviations used to describe the size of a memory device or a range of
addresses.
Memory
Addresses
Unless otherwise stated, all memory addresses are shown in hexadecimal notation.
Icons The following icons are used throughout this document:
TABLE 3: Abbreviations
Abbreviation Convention
1 Kbyte 1,024 bytes
1 Mbyte 1,024 Kbytes
1 Gbyte 1,024 Mbytes
Cross Reference
Warning
Caution
Note
Tip
Cross references to other documents are used when a subject being discussed is addressed
in depth by another, more authoritative document. Cross references are also used for
document chapters and sections.
The warning icon indicates procedures in the manual that, if not carried out, or if carried out
incorrectly, could cause physical injury, electrical damage to equipment, or a non-
recoverable corruption of data. Warnings include instructions for preventing such damage.
Please observe warning icons and read the accompanying text completely before carrying
out the procedure.
The caution icon indicates non-catastrophic incidents, complex practices, or procedures
which, if not observed, could result in damage to the hardware. Cautions include specific
instructions for avoiding or minimizing these incidents.
The note icon highlights exceptions and special information.
Tips provide extra information on the subject matter. This could include hints about how to
use your current DY 4 card to its maximum potential.
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812628 VERSION 1OCTOBER 2003 1-1
1
PRODUCT OVERVIEW
INTRODUCING THE SCP/DCP-122
Designed for space constrained applications, the SCP/DCP-122 offers the greatest
processing power of any ruggedized 3U cPCI single board computer on the market today.
Based on the IBM 750FX processor, it runs at a clock speed of 800 MHz while executing an
impressive 1856 Dhrystone Millions of Instructions per Second (DMIPS). No other rugged
COTS 3U cPCI single board computer can match the raw processing power of the SCP/DCP-
122.
FIGURE 1.1: DCP-122
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SCP/DCP-122 GETTING STARTED MANUAL DY4 SYSTEMS INC.
1-2 812628 VERSION 1OCTOBER 2003
FEATURES LIST
• Based on the IBM PowerPC 750FX processor
– 800+ MHz
– 1856+ DMIPS
– 100 MHz CPU bus speed
– 512 Kbyte of Internal L2 Cache running at core processor speed
•cPCIBus
– System controller and Peripheral controller
– 3.3V or 5V signalling supported
– 33 or 66MHz operation
•PMCExpansionSite
– 64-bit, 33/66 MHz
– Support for 3.3V or +5V PMC’s
– Full 64-bit user I/O
•Memory
– 128 Mbyte or 256 Mbyte of SDRAM with ECC at 100 MHz
– 64 Mbyte non-volatile Flash
– Flash for Permanent Alternate Boot Site (PABS)
– 32 Kbyte nonvolatile RAM
•I/O
– 1 x 10/100BaseT Ethernet port
– 2 x RS-232 Serial port
– 2 x HDLC/SDLC-capable EIA 422 serial channels (2 asynchronous or 1
synchronous)
–1xUSB
– 8 x general purpose DMA controllers
– Up to 16-bit Discrete I/O
PMC EXPANSION
To extend system flexibility and enhance system functionality through expansion, the
SCP/DCP-122 provides a full speed 64-bit 33/66 MHz PMC site directly on the basecard. A
complement of Dy 4 PMC's have been tested and qualified over temperature, shock and
vibration to ensure interoperability in harsh environments, including:
• Trinity 2 - PMC-702 graphics controller
• Trinity 1 - PMC-700 graphics controller
• PMC-643 dual channel, conduction cooled Fibre Channel card
• PMC-601 dual MIL-STD 1553 interface
Expansion can further be enhanced by combining the SCP/DCP-122 with Dy 4's conduction
cooled cPCI PMC carrier card, the SCP/DCP-201.
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DY4 SYSTEMS INC. PRODUCT OVERVIEW
812628 VERSION 1OCTOBER 2003 1-3
Figure 1.2 illustrates the architecture and major components of the SCP/DCP-122.
FIGURE 1.2: SCP/DCP-122 Functional Block Diagram
Cross Reference
Please refer to Chapter 1 of the SCP/DCP-122 Hardware User’s Manual, document number
812629, for a detailed description of each of the functional blocks in the above diagram.
Latch
J2 Conn.
Power
Conversion
CPU-PCI
Bridge
DISCO I
SDRAM + ECC
128/256MB
4 x 16M x 16
Adr
Ctrl
Data
Transformer
termination
32/64 bit
33/66 MHz
5/3.3 Volt
FPGA
BP_5V BP_3.3V
Power
Sequencer
BP_5V
BP_3.3V
BP_VIO
1.4V
1.8V
2.5V
5V
3.3V
VIO
PMC
Conn.
PN1,2,3
J1
Conn.
PMC
Conn.
PN4
termination
10/100
transceiver
RS232
transceiver
422
Xceivers
I/O Mux
Scheme
IBM750FX
512K L2 Cache
800MHz
DH DL Adr Ctrl
CPU I/F
PCI 0
I/F
PCI 1
I/F
SDRAM
I/F
Ethernet
I/F
Serial
I/F
I2C I/F
MPP
I/F
Device I/F
Clocks
Temp
Sensor
Flash
Bank 0
32MBytes
Flash
Bank 1
32MBytes
USB Host
Controller
PABS
32 bit
33/66 MHz
5/3.3 Volt
Non-Muxed I/O
Pins
Muxed
I/O
Pins
100
MHz
25
MHz
66
MHz
6
MHz
Buffer
AD[24:3]
Device Bus AD[31:0] & BADDR[2:0]
DEV_DATA [31:0]
31:0 31:0 15:0
Peripheral Bus [7:0]
NVRAM/
RTC
DUART
MPSC I/F
RS-232
CH2
[63:0]
[12:0]
[31:0] [31:0] [31:0]
10/100BASE-TX ETHERNET
SEEPROM
Device AD [27:4] & Device BADDR[2:0]
Debug Port
40
MHz
COPS I/F
DIO[15:0]
ISP Prom
OTP Prom
Production Test JTAG I/F
RS-232 CH1
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SCP/DCP-122 GETTING STARTED MANUAL DY4 SYSTEMS INC.
1-4 812628 VERSION 1OCTOBER 2003
PHYSICAL CHARACTERISTICS
The following figures will help familiarize you with the location of the major components and
connnectors of the SCP/DCP-122. Although the SCP-122 is used for illustration purposes, the
board layout for the DCP version product is identical.
FIGURE 1.3: SCP-122 Component Side View
FIGURE 1.4: SCP-122 Solder Side View
GT-64260
Discovery
IBM750FX
J1
J2
SDRAM
SDRAM
PN4PN3
PN2PN1
SDRAM
SDRAM
SDRAM
Flash
Flash
Flash
Flash
Flash
(PABS)
USB
Eth/Phy
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DY4 SYSTEMS INC. PRODUCT OVERVIEW
812628 VERSION 1OCTOBER 2003 1-5
The SCP/DCP-122 board has the following physical characteristics:
WEIGHT LIMITS
The mass of the SCP/DCP-122 board does not exceed the values specified in Table 1.1.
TABLE 1.1: Maximum CCA Mass
DIMENSIONS
The SCP/DCP-122 is built on a CompactPCI-compatible single-height (3U) PWB. Table 1.2
lists the dimensions of the SCP/DCP-122.
TABLE 1.2: Dimensions of the SCP/DCP-122
MATING CONNECTORS
The locations of the connectors on the SCP/DCP-122 are shown in Figure 1.3.
Backplane
Connectors
The SCP/DCP-122 incorporates J1 and J2 connectors as specified in the PICMG compact PCI
specification 2.0, Revision 3.0.
PMC Connectors In order to support the mounting of a single PCI Mezzanine Card (PMC) in accordance with
the IEEE 1386-2001 standard, the SCP/DCP-122 includes the Pn1, Pn2, Pn3 and Pn4
connectors as specified in the standard.
Card Type Weight (grams)
DPMC 150
SPMC 200
Parameter Dimensions
Height 100 mm
Depth 160 mm
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SCP/DCP-122 GETTING STARTED MANUAL DY4 SYSTEMS INC.
1-6 812628 VERSION 1OCTOBER 2003
ELECTRICAL CHARACTERISTICS
POWER REQUIREMENTS
The SCP/DCP-122 maximum and typical power requirements are listed in Table 1.3.
TABLE 1.3: SCP/DCP-122 Board Current Requirements
The power dissipation of the SCP/DCP-122 ranges between 12 watts (typical) and 15 watts
(maximum), as measured on a small sampling of product over a limited operating
temperature range, with no PMC module installed.
VOLTAGE REQUIREMENTS
The SCP/DCP-122 expects the following voltages to be available from the compact PCI
backplane, as specified in the PICMG specification: 5V, 3.3V, +VIO, +12V, and -12V.
Voltage Maximum Current Typical Current
+3.3V (+5%, -3%) 1.1 A 0.9 A
+5V (+5%, -3%) 2.2 A 1.8 A
+12V ±0.6V (± 5%) 0 A Not used by the base card, only routed to the PMC
sites.
-12V ±0.6V (± 5%) 0 A Not used by the base card, only routed to the PMC
sites.
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DY4 SYSTEMS INC. PRODUCT OVERVIEW
812628 VERSION 1OCTOBER 2003 1-7
OVERVIEW OF SUPPLIED FIRMWARE
FOUNDATION FIRMWARE
The SCP/DCP-122 is programmed with the following Foundation Firmware (FFW) modules:
• General Purpose Monitor (GPM): provides comprehensive monitoring and debug func-
tions, which can be accessed from a terminal connected to the SCP/DCP-122 serial
channel 1 interface
• Card Level Diagnostics (CLD): provides diagnostic routines which work with your card’s
Built-In-Test functions
• Card Support Services (CSS): provides a software interface to your card’s hardware
• Execution Sequencer (ES): controls the execution sequence of software during a card’s
boot-up
• Non-Volatile Memory Programmer (NVMP): provides for in-circuit programming of
Flash memory.
BOARD SUPPORT PACKAGES, DRIVERS
Support is provided for the VxWorks operating system. The VxWorks boot loader is pre-
loaded on the SCP/DCP-122 hardware. Refer to the BSP Release Notes and the BSP Software
User’s Manual (delivered on the BSP s/w CD-ROM) for additional information.
Cross Reference
Refer to the FF/W Software User Manual (document number 808006) and the FF/W
Programmer’s Reference (document number 812587) (included in the documentation
package) for additional information.
See also the Dy 4 Troubleshooting Wizard, which is available for your convenience at
http://www.technet.dy4.com/wizard/index.htm (or simply click the FAQ link on the TechNet
home page).
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