EASTONTECH EW Series User manual

EW-ECO SERIES OPERATION MANUAL
1
Edition No.: 2020 Rev 1
WENZHOU EAST WORLD IMPORT&EXPORT CO., LTD.
(CE, ISO9001)
EW Series Full-automatic Computer
Wire Stripping Machine
Operation Manual
(FOR EW-Eco series)
Website: www.ew-wirestripping.com
Email:[e-mail]
Tel/Fax:[phone]

EW-ECO SERIES OPERATION MANUAL
2
Scope of Application
EW- Series Full-automatic Computer Wire Stripping Machine made by
our factory is suitable for cutting, head-stripping, tail-stripping and
middle-stripping of single –strand, multi-strand and sheathed wire. The
maximum processing cross-sectional area is 0.1-50mm 2; the maximum
cutting length is 100m, head-stripping 200mm and tail-stripping100mm.
EW-07B is suitable for stripping and twisting super short and thin wires
with shortest wire of 28-30mm; With rollers lifting function during
stripping ,EW-06D is suitable for stripping sheathed wire especially for
sheath wire of long Wire Head and Wire Tail. EW-05B is the best option
to process super thick cable wire of cross-sectional area 35-50mm2.

EW-ECO SERIES OPERATION MANUAL
3
Points for Attention of Safe Operation
First of all, thank you very much for buying our EW Series
Full-automatic Computer Wire Stripping Machine. For safe and correct
operation of this machine, please read this operation manual carefully
before operation.
Ⅰ. Power Adapter: AC 220–250V, 50–60HZ. In order to provide a stable
operating voltage, the user should select and use power voltage stabilizer
so as to prevent this machine from being burned out caused by
over-voltage.
Ⅱ. On operation this machine should be placed on a smooth and stable
surface so as to prevent this machine from falling down and being
damaged.
Ⅲ. Don’t use this machine near an area with stronger electromagnetic
field so as to prevent this machine from being interfered.
Ⅳ. On operation don’t place any objects on this machine, don’t place this
machine near corrosive chemicals, be sure to keep the operating
environment dry, well ventilated and dustless, operating room
temperature: 0–35℃.
Ⅴ. On operation if bad effects of wire stripping or some faults appear,
please read this operation manual for faults and clearances, if you still
cannot solve the problems, please call our technical service telephone to
realize the method of maintenance and repair. For your safety, please
don’t disassemble this machine by yourself for maintenance and repair.
Note: According to the stipulations in the relevant laws and regulations of the
People’s
Republic of China, the power of interpretation for the relevant contents in this
Operation
Manual belongs to our factory. The contents are subject to change without notice.
The
Edition No. of Operation Manual: V3.0

EW-ECO SERIES OPERATION MANUAL
4
Main Structure of Wire Stripping Machine
(Table1-1)
Note: You need to add oils to the oiling hole at the top of the knife
rack regularly so as to keep it well lubricated.
（See Table 1-1）Explanation of the main structure:
1. Wire-inlet Rollers: Assist the knife rack to perform wire head
stripping when it moves forward or back forward the wire.
2. Wire-outlet Rollers: Assist the knife rack to perform wire tail stripping,
wire twisting and wire output.
3. Wire-inlet: Wire is put into the machine through the inlet.
4. Conduit: Wire goes through the conduit while feeding in.
5. Knife Rack Assembly: For wire cutting: head stripping and tail
9.Wire-outlet Roller-gap
Adjustment Rotary Switch
1.Wire-inlet Rollers
7.Wire-outlet Rollers
lifting switch
开关
8.Wire-inlet Roller-gap
Adjustment Rotary Switch
6.Wire-intlet Rollers
lifting switch
2. Wire-outlet
Rollers
5.Knife Rack Assembly
4.Conduit
10.LCD
11.Keyboard
Available for purchase

EW-ECO SERIES OPERATION MANUAL
5
stripping.
Wire-intlet Rollers lifting switch: Press the switch button to lift the inlet
rollers and let the wire be feeding in to knife cut-off position; Press the
button again to put down the rollers and press to the wire . The tightness
of the pressing can be adjusted by the roller gap.(Note: Normally during
stripping , it is needed to press the lifting button again as the wire will be
needed to pressed down. If the tightness between the roller and wire is not
enough, you may need to adjust the roller gap till it works.)
6. Wire-outlet Rollers lifting switch: Press the button to lift the out-let
rollers and press again to put down the rollers and press to the wire.The
tightness of the pressing can be adjusted by the roller gap.
7. Wire-inlet Roller-gap Adjustment Rotary Switch: Turn the switch
with larger digits to increase the gap and vice versa. (Note: the rotary
switch should be adjusted after air cylinder lifting roller because of the
air cylinder pulling power.
8. Wire-outlet Roller-gap Adjustment Rotary Switch: Turn the switch
with larger digits to increase the gap and vice versa.
10. Liquid Crystal Displayer( LCD): Display wire stripping related
parameter.
11. Keyboard: Input parameter, start and stop the machine.
12.Air filter

EW-ECO SERIES OPERATION MANUAL
6
Fast operation example
1.Strip and cut 35mm2 copper wire of 7 strands, total length 150mm,
head stripping 20mm, tail stripping 20mm: set up as follows:
2. Strip and cut 50 mm2 copper wire of 19 strands, total length 150mm,
head stripping 20mm, tail stripping 20mm, change the parameter in above
picture: knife value from 435 to 500; knife retreat from 85 to 90.
The above parameters are for reference only and specific set-up will still
depend on processing wire.
Note: The small of the knife value is , the deeper of the cutting is; the
thicker of the wire is, the larger of the knife retreat value should be. The
following table is the reference parameter data for the set-up of knife
value and knife retreat value:

EW-ECO SERIES OPERATION MANUAL
7
Operating instructions
Drawing of control panel
The system interface is composed of 23 keys and a 192 ×64 dot
matrix LCD display, the following will be introduced to each key
function
：In the standby mode, each short press once, machine performs a
single-step, cyclic; even following the press more than about 0.5
seconds, the machine will automatically run a loop; the button in
the machine control effect is very big;
：In the standby mode, press this button, the machine begins to
work;
：In the working statue, press this button, the machine will finish
the work after shutdown;
：In the standby mode, press this button, the machine will perform

EW-ECO SERIES OPERATION MANUAL
8
a reset action; in the working state, press this button, the
machine to shut down, after the implementation of the reset
action;
：In a data input state press this key, enter the number 0; in the
standby state press this button, the machine will enter the
stripping parameter setup state;
：In a data input state press this key, enter the number 1; in the
standby state press this button, the machine will enter the speed
parameter setup state;
：In a data input state press this key, enter the number 2; in the
standby state press this button, the machine will enter the
twisting parameter setup state;
：In a data input state press this key, enter the number 3; in the
standby state press this button, the machine will according to the
current function into setting picture corresponding to the
function;
：In a data input state press this key, enter the number 4; in the
standby state press this button, volume 0;
：In a data input state press this key, enter the number 5; in the

EW-ECO SERIES OPERATION MANUAL
9
standby state press this key, the count of 0;
：In a data input state press this key, enter the number 6; in the
standby state press this button, switch machine working mode;
：In a data input state press this key, enter the number 7; in the
standby state press this button, switch machine working mode;
：In a data input state press this key, enter the number 8; in the
standby state press this button, the machin will enter the output
settings;
：In a data input state press this key, enter the number 9; in the
standby state press this button, the machin will enter the
function setting picture;
：In a data input state press this key, removal of the input data; in
the standby state press this key, total output and the number of
full clear 0;
：In the standby state press this button, the machine will enter the
program settings;
：In the parameter settings by pressing the key, set parameters most
low plus 1; in a parameter setting state press this button, the
knife value plue 1;

EW-ECO SERIES OPERATION MANUAL
10
：In the parameter settings by pressing the key, set parameters most
low plus 1; in a parameter setting state press this button, the
knife value minus 1;
：In the parameter settings by pressing the key, the modified data to
give up, the last data into modified object;
：In the parameter settings by pressing the key, the modified data to
give up, the next data into modified object;
：In the parameter set state press this key, the modified data will be
saved and written to the EEPROM, and the nedxt data into
modified object;
：In the parameter set state press this key, exit parameter setup state;
the function setting screen, segmental stripping setting screen,
system setup screen. Press this key, return to work picture;
：On the standby screen, press the key, enter the system
arrangement of the picture, need to enter the password before
entering, in a setting screen, function; multistage peeling setting
picture picture, system settings, you press the key, enter the
parameter setup state;

EW-ECO SERIES OPERATION MANUAL
11
Work screen
Once the machine is powered on, the screen display boot screen,
about three seconds will display this picture; the machine begins to run,
in the picture on the screen; otherwise, the machine could not start;
Stripping parameter setting: The machine when in standby mode, press
; front length parameter begin to flicker, at this time can directly
enter the number, if the input error, press clear input digital input
again; then press preservation, and a paremeter flicker, until the
front end length, front half stripping, total length, rear half stripping end
length, cutter, knife back all the input completion value; The small of the
knife value is , the deeper of the cutting is; the thicker of the wire is,

EW-ECO SERIES OPERATION MANUAL
12
0the larger of the knife retreat value should be; Parameter setting press
flashes forward a paremeter; press after the removal of a
blinking parameters; at any time by withdraw from the set of
parameters, back to the standby state;
Stripping speed settings: The machine when in standby mode press
; cutter speed parameter started flashing at this time can directly
enter the number, if the input error, press clear input digital input
again; Then press preservation, and a parameter flicker, until the
cutting speed, feeding speed, stripping speed, pause time all input to
comlete; Parameter setting; press flashes forward a parameter;
press after the removal of a blinking parameters; at any time by
withdraw from the set of parameters, back to the standby state;
Output settings: The machine when in standby mode press ;
gross parameter set to begin to flicker, at this time can directly enter the
number, if the input error, press clear input digital input again;
Then press preservation, and a parameter flicker, until the set, the

EW-ECO SERIES OPERATION MANUAL
13
total number of all input to comlete; Parameter setting; press
flashes forward a parameter; press after the removal of a
blinking parameters; at any time by withdraw from the set of
parameters, back to the standby state;
Twisted line set: The machine when in standby mode press ;
Front twist mode scintillation, this time press 、switching,
Then press preservation, and a parameter flicker, until the front
twist, twist wire mode input mode is completed, then by previous
methods input torsion line speed, twisting strength; Parameter setting;
press flashes forward a parameter; press after the
removal of a blinking parameters; at any time by withdraw from
the set of parameters, back to the standby state;
Program number set: The machine when in standby mode, press
; program arguments begin to flicker, at this time can directly enter
the number, if the input error, press clear input digital input again;
then press preservation, to standby state;

EW-ECO SERIES OPERATION MANUAL
14
Work mode switch: The machine when in standby mode, press 、
work mode switch;
Work mode explain
This machine is a multifunctional wire cutting machine, a total of 6 kinds
of wire cutting & stripping procedure, following picture description:
Line mode:
The model and the traditional 220 wire cutting machine function,
can be mounted wire twisting device to increase the twisted wire, wire
length as shown, only according to the above method to input a desired
size, at this mode function is not available;

EW-ECO SERIES OPERATION MANUAL
15
The short-term model:
The model machine and long-term is basically the same, only the
machine stripping action is not the same; and no twisting line function; at
this mode function is not available;

EW-ECO SERIES OPERATION MANUAL
16
This mode without twisting line function; press Function
into the following cable function setting picture:
In a parameter setting condition, press 、upwared or

EW-ECO SERIES OPERATION MANUAL
17
downward view 1-12 segment set parameters; press set
parameter, Until all parameters input to complete;
Note: in a multistage model, total is equal to the length of each
wire length and coupled with the front end length, procedures have
been calculated automatically and highight, so set the total length,
the length of the whole no end; end length is the final end of the
length of! Also no need to set up, when the required length is
arranged is completed, a set of 0
Function setting picture
In the standby state, press to enter this screen; in the picture
display, the machina does not start the work, press return to work
picture;

EW-ECO SERIES OPERATION MANUAL
18
Parameter setting: press start settings, until all parameters input
to complete;
System setup screen: Standby state, press to enter this screen;
input password (10010011) to enter this screen; display the picture, the
machine does not start the work, press return to work picture;

EW-ECO SERIES OPERATION MANUAL
19
Parameter setting: press start settings, until all parameters input
to complete;
Stripping set matters needing attention
1、a number of stripping parameter, total length must be greater than the
front end length + back-end length; otherwise the work machine;
2、the use of communication control of the machine, must ensure that the
machine in the display screen work and non parameter etup state;
otherwise, the communication control is invalid;
3、use the appropriate speed operation;
4、in the screen work and non parameter settings, Can be directly press

EW-ECO SERIES OPERATION MANUAL
20
、the cutter set value without stopping;
5、if the four running indicator light flashes, illustrates the setting
parameters, can start the machine;
6、 twisting line setting: the first torsional offset paremeters is designed for
short-term twisting function set, meaning when the machine off your
front, wire feeding after twisting wheel distance; sometimes can be
fitted to the short-term blade after twisting wheel, then the parameter
set small, reach short-term torsion a line function; general line is set to
32, no need to change; short-term according to the blade and the wire
twisting wheel actual distance adjustment; ( can single-step operation
mode to the step, if the wire feeding more than wire twisting wheel,
can reduce the parameter can be increeased, and vice versa;)
Six, Introduction of communication protocol
The machine is equipped with a standard RS485 communication
function, the user can through the host computer ( PLC, PC ) to directly
control the machine; communication hardware specifications for 38400, 8,
1, N
The following is the machine accepts commands in detail
1、the emergency stop command: PC issued three byte hexadecimal
number 16 01, 66, 99; wherein the first 01 is the station number, can
set up a system screen to change, the machine successfully received