EBR 1190 SX User manual

seat
1

IMPORTANT NOTICE!
Safety Definitions
Statements in this manual preceded by the following words
are of special significance:
^
WARNING
WARNING indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
^
CAUTION
CAUTION indicates a potentially dangerous situation which, if
not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE Refers to important information and is placed in
Italic type font. Please take special notice of these items.
EBR MOTORCYCLES ARE FOR ON-ROAD USE ONLY This
motorcycle is not equipped with a spark arrestor and is
configured only to be ridden on the road. Off-road usage in
certain areas could be illegal. Please obey local laws and
regulations.
2

3

YOUR OWNER'S MANUAL
Dear new EBR Owner, Welcome to the American sport motorcycle: EBR! Your motorcycle is the result of years of racing and design
knowledge of a dedicated team of sport motorcycling enthusiasts who are also highly trained engineers and technicians. Careful
consideration has been given to the form and function of your bike, to bring you an unparalleled riding experience. The unique
styling, first rate handling, and exciting community delivered to you by EBR will redefine the way you think about motorcycle riding.
Please read through this manual carefully and thoroughly, and consider the NOTES emphasized by the EBR Staff. Take care of
yourself and your EBR motorcycle in all the ways detailed in this manual, and the thrill of the road will stretch before you. Our goal is
to delight you with your EBR ownership and riding experience, and to offer you the bike that can bring you an adventure unlike any
other. Best of roads ahead to you, Erik Buell.
Your Owner's Manual contains instructions for the safe operation and minor maintenance required to keep your EBR motorcycle at
peak performance. More serious repairs are covered in detail in a separate EBR Service Video. Such major repairs require the
attention of a skilled technician and the use of special tools and equipment. Your EBR dealer has the facilities, experience and
genuine EBR parts necessary to properly render this valuable service. It is recommended that any emission system maintenance be
performed by an authorized EBR dealer. Your EBR motorcycle conforms to all applicable U.S. Federal Motor Vehicle Safety Standards
and U.S. Environmental Protection Agency regulations effective on the date of manufacture. When enjoying your EBR motorcycle, be
sure to ride safely, defensively and within the limits of the law. Ride with your headlamp on to increase your visibility, always wear a
helmet, and make sure you have on proper eyewear and protective clothing. Never ride while under the influence of alcohol or drugs.
© 2014 Erik Buell Racing LLC
4

CUSTOMER SERVICE ASSISTANCE
The majority of all sales or service issues will be resolved at the dealership. However if an issue arises that your dealer cannot
resolve, please follow the procedure below. Discuss your problem with the appropriate personnel at the dealership in the Sales,
Service or Parts area. If that proves unsuccessful, speak to the owner of the dealership or the general manager. If you cannot
resolve the issue with the dealership, you can contact the EBR Customer Service Department by calling 262-642-1627, emailing
[e-mail] or writing to:
Attention: EBR Customer Service Department EBR LLC.
2799 Buell Drive
East Troy, WI 53120 USA
For efficient service and support, please have the following information available to give to the Customer Service Representative:
•Your name, address and phone number.
•Motorcycle V.I.N. (Vehicle Identification Number) found on the vehicle registration or stamped on the steering head and on
a label located on the motorcycle itself.
•Name and location of the dealership.
•Current mileage.
•Clear description of issue.
5

Personal Information
PERSONAL INFORMATION
DEALER INFORMATION
Name Name
Address Address
Telephone Telephone
Email Sale Contact
Vehicle ID Number Parts Contact
Ignition Key Number
Purchase Date
This owner’s manual illustrates and describes features that are standard or are available as extra cost options. Therefore, some of
the equipment options shown in this publication may not be on your motorcycle. EBR reserves the right to change specifications,
equipment or designs at any time without notice and without incurring obligation.
6

Contents
Safety Definitions ..............................2
CUSTOMER SERVICE ASSISTANCE .......5
SAFE OPERATING RULES: ................. 12
GVWR / GAWR ........................................................ 16
RULES OF THE ROAD ............................................... 18
ACCESSORIES AND CARGO....................................... 19
IDENTIFICATION .............................25
VEHICLE IDENTIFICATION NUMBER: EBR 1190 RX/SX
MODELS ................................................................ 25
Table 1. EBR V.I.N. Breakdown: 2014 Models ............... 25
LABELS: EBR MODELS .............................................. 26
SPECIFICATIONS .............................27
ENGINE ................................................................. 27
Drivetrain............................................................... 28
Cooling System ....................................................... 28
Liquid Capacities ..................................................... 28
Sprocket teeth ........................................................ 29
Transmission Gear Ratios.......................................... 29
Tires ..................................................................... 30
Bulb Chart.............................................................. 30
Dimensions ............................................................ 30
Weights ................................................................. 31
TIRE ..............................................31
GASOLINE BLENDS ..........................31
FUEL..............................................32
Octane Ratings ................................33
CATALYTIC CONVERTERS ..................33
OPERATION ....................................33
GENERAL ............................................................... 33
CONTROLS AND INDICATORS.................................. 33
IGNITION/HEADLAMP KEY SWITCH ..........................33
Turning Motorcycle On/Off ......................................34
Parking the Motorcycle............................................35
Locking Steering Head ............................................ 35
Engine OFF/RUN Switch ..........................................36
Throttle Control Grip...............................................36
Clutch Hand Lever.................................................. 38
7

Horn Switch .......................................................... 38
Headlamp High/Low Beam Switch ............................ 38
Passing Lamp Switch .............................................. 38
Turn Signal Switch ................................................. 38
INSTRUMENT CLUSTER............................................. 39
Tachometer...........................................................40
Speedometer.........................................................40
Odometer.............................................................. 41
Warning Lights and Messages ..................................41
SELECTING FUNCTIONS..........................................43
GEAR SHIFT LEVER .................................................. 49
ADJUSTING SHIFTER TOE PEG.................................51
ADJUSTING HANDLE BAR LEVERS ............................51
BRAKES ................................................................. 52
ADJUSTING REAR BRAKE TOE PEG ........................... 53
ADJUSTING FRONT BRAKE LEVER ............................53
FUEL FILLER CAP..................................................... 53
REMOVAL .............................................................. 54
INSTALLATION.......................................................54
FUEL FILL LEVEL .................................................... 54
STEERING HEAD LOCK ............................................. 55
SIDESTAND............................................................ 55
REAR VIEW MIRRORS............................................... 55
RIDER SEAT ........................................................... 56
Rider Seat Removal................................................ 56
Passenger Seat Removal/Fuse Access ......................... 57
OPERATING RECOMMENDATIONS.......58
General ................................................................. 59
Operating on a dynamometer .................................. 59
BREAK-IN RULES..................................................... 60
The First 620 Miles (1000 Km) .................................60
PRE-RIDING CHECK LIST .......................................... 61
SIDESTAND INTERLOCK ........................................... 63
STARTING THE ENGINE ............................................ 63
STOPPING THE ENGINE ............................................ 65
SHIFTING GEARS .................................................... 65
Getting Started......................................................65
Upshift (Acceleration) .............................................66
Downshift (Deceleration)......................................... 67
Traction Control ...................................................... 68
Suggested Traction Control Levels............................ 71
SUSPENSION ADJUSTMENTS ..................................... 71
SUSPENSION DEFINITIONS.....................................72
SUGGESTED SUSPENSION SETTINGS....................... 73
FINE TUNING SUSPENSION ....................................... 78
Changes in Load ....................................................78
Ride Quality Enhancement ...................................... 78
Enhanced Steering Quickness ..................................79
Chassis Control/Handling Enhancement ....................79
MAINTENANCE AND LUBRICATION .....80
SAFE OPERATING MAINTENANCE ............................... 80
8

BREAK-IN MAINTENANCE.......................................... 80
INITIAL SERVICE CHECK........................................... 81
SERVICE INTERVALS AND PERFORMANCE.................... 82
ENGINE LUBRICATION.............................................. 82
CHECKING OIL LEVEL............................................... 83
Oil Level Cold Check ............................................... 84
Oil Level Hot Check ................................................ 85
ENGINE OIL CHANGE ............................................... 86
WINTER LUBRICATION ............................................. 90
FUEL FILTER ........................................................... 90
CHAIN DRIVE.......................................................... 90
CHASSIS LUBRICATION............................................ 92
FRONT FORK OIL..................................................... 93
AIR FILTER............................................................. 93
COOLANT LEVEL...................................................... 95
Coolant Type ......................................................... 95
Checking and Adding Coolant in Expansion Tank ........95
STORAGE............................................................... 96
Placing Motorcycle in Storage .................................. 97
CLEANING YOUR EBR ............................................... 97
WINDSHIELD MAINTENANCE ..................................... 98
BODY PANEL CARE .................................................. 98
Washing................................................................ 99
Polishing ............................................................... 99
Minor Scratch Removal ........................................... 99
Major Scratch Removal ...........................................99
WHEEL CARE ........................................................ 100
FRAME AND SWINGARM CARE ................................. 100
HYDRAULIC CLUTCH .............................................. 100
General............................................................... 100
Checking Fluid Level............................................. 100
BRAKES ............................................................... 102
TIRES.................................................................. 104
TIRE REPLACEMENT ............................................. 105
SHOCK ABSORBER ................................................ 107
SPARK PLUGS/COILS ............................................. 107
IGNITION TIMING.................................................. 107
IDLE SPEED.......................................................... 107
WHEEL BEARINGS ................................................. 107
VOLTAGE REGULATOR ............................................ 108
BATTERY.............................................................. 108
GENERAL ............................................................ 108
HEADLAMP ........................................................... 112
HEADLAMP ALIGNMENT ........................................ 113
HEADLAMP ADJUSTMENT ...................................... 116
TROUBLESHOOTING....................... 118
GENERAL ............................................................. 118
ENGINE ............................................................... 118
Starter Does not Operate or Does Not Turn Engine Over.
......................................................................... 118
Engine Turns Over But Does Not Start or Starts Hard.
......................................................................... 119
Starts But Runs Irregularly or Misses...................... 119
9

A Spark Plug Fouls Repeatedly............................... 120
Pre-Ignition or Detonation (Knocks or Pings) ........... 120
Overheats ........................................................... 120
Excessive Vibration .............................................. 120
Poor Fuel Economy............................................... 120
LUBRICATION SYSTEM ........................................... 121
ELECTRICAL SYSTEM.............................................. 121
Alternator Does Not Charge................................... 121
Alternator Charge Rate is Below Normal.................. 121
TRANSMISSION .................................................... 121
Transmission Shifts Hard ...................................... 121
Transmission Jumps Out of Gear ............................ 121
Clutch Slips ......................................................... 121
Clutch Drags or Does Not Release .......................... 121
Clutch Chatters.................................................... 121
BRAKES ............................................................... 121
Brakes Do Not Hold .............................................. 122
COOLING SYSTEM ................................................. 122
Overheats ........................................................... 122
WARRANTY AND MAINTENANCE ....... 122
KEEPING IT ALL EBR .............................................. 123
CALIFORNIA EVAPORATIVE EMISSION CONTROL ........ 124
EPA NOISE REGULATIONS IN THE UNITED STATES ..... 124
TAMPERING WITH NOISE CONTROL SYSTEM
PROHIBITED........................................................ 124
AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE ACTS LISTED BELOW............. 124
WARRANTY AND SERVICE INFORMATION .................. 124
REPORTING SAFETY DEFECTS IN THE
UNITED STATES ............................ 125
NHTSA Statement.................................................. 125
OWNER TRANSFER IDENTIFICATION
FORM........................................... 125
LIMITED WARRANTY 2014 EBR 1190
RX/SX MOTORCYCLE ...................... 127
DURATION ........................................................... 127
OWNER’S OBLIGATIONS ......................................... 128
EXCLUSIONS ........................................................ 128
OTHER LIMITATIONS ............................................. 129
IMPORTANT: READ CAREFULLY ................................ 129
2014 EBR NOISE CONTROL SYSTEM LIMITED WARRANTY
.......................................................................... 130
Other Rights ......................................................... 131
Recommendations for Required Maintenance .............. 131
EMISSION CONTROL SYSTEM
SUPPLEMENTAL WARRANTY............. 131
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YOUR WARRANTY RIGHTS AND OBLIGATIONS............ 132
MANUFACTURER’S EMISSION CONTROL SYSTEM
SUPPLEMENTAL WARRANTY COVERAGE..................... 132
OWNER’S EMISSION CONTROL SYSTEM SUPPLEMENTAL
WARRANTY RESPONSIBILITIES................................ 133
ERIK BUELL RACING, LLC - LIMITED
WARRANTY ON EMISSION CONTROL
SYSTEM ....................................... 133
REGULAR SERVICE INTERVALS ........ 137
TIRE REGISTRATION FORM ............. 142
11

SAFE OPERATING RULES
:
EBR 1190 MODELS
^
WARNING
Motorcycles operate, steer, handle and brake differently from
other vehicles. Motorcycles are less visible to other drivers,
and offer less crash protection than cars or trucks. Unskilled
or improper use could result in loss of control, death or
serious injury.
-Take a rider training course, and become familiar with the
function and feel of your own motorcycle.
-Read Owner's Manual before riding, adding accessories or
servicing.
-Always wear a helmet, eye protection and protective
clothing.
-Never tow a trailer.
Before operating your new EBR, it is your responsibility to
read and follow the operating and maintenance instructions in
this manual. Follow these basic rules for your personal safety.
Know and respect the Rules of the Road. See RULES OF THE
ROAD. You should also read and know the contents of the
Motorcycle Handbook for your State.
Before starting the engine, check for proper operation of
brake, clutch, shifter and throttle controls. Inspect fuel and oil
supply.
^
WARNING
Do not use aftermarket parts and custom made accessories
which can adversely affect performance and handling.
Removing or altering factory installed parts can adversely
affect performance and could result in death or serious injury.
Use only EBR Approved parts and accessories. Use of certain
“race only” or other manufacturers performance parts will
void your new motorcycle warranty. See an EBR Dealer for
details.
12

^
WARNING
Avoid spills. Slowly remove gasoline filler cap. Do not fill
above bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could result
in death or serious injury.
^
WARNING
Use care when refueling. Pressurized air in fuel tank can force
gasoline to escape through filler tube. Gasoline is extremely
flammable and highly explosive, which could result in death
or serious injury.
When refueling observe the following rules:
•Refuel in a well ventilated area with the engine off.
•Remove filler cap slowly.
•Do not smoke or allow open flames or sparks when
refueling or performing service on the fuel system.
•Do not over fill see figure 29. Gasoline expands as it
warms, allow room for this.
^
WARNING
Do not remove radiator filler cap when engine is hot. The
cooling system is under pressure and hot coolant and steam
can escape, which could cause severe burns. Allow engine to
cool before servicing cooling system.
^
CAUTION
Cooling fans operate automatically, even when the ignition
switch is off. Keep hands away from fan blades. Contact with
a rotating fan blade can result in minor or moderate injury.
^
CAUTION
At operating temperature, the radiator and oil cooler contain
hot fluids. Contact with the radiator or oil cooler can result in
minor or moderate burns.
^
WARNING
Engine exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or
other reproductive harm
13

^
WARNING
Do not run motorcycle in a closed garage or confined area.
Inhaling motorcycle exhaust, which contains poisonous
carbon monoxide gas, could result in death or serious injury.
See OPERATION, Break-in Riding Rules: EBR 1190 RX/SX. A
new motorcycle must be operated according to the break-in
procedure. Operate motorcycle only at moderate speed and
out of traffic until you have become familiar with its operation
and handling characteristics under all conditions.
NOTE
We recommend that you obtain information and formal
training in the correct motorcycle riding technique. In the
United States, the Motorcycle Safety Foundation® offers
beginning and experienced rider safety courses. Call
[phone] for information.
^
WARNING
Travel at speeds appropriate for road and conditions and
never travel faster than posted speed limit. Excessive speed
can cause loss of vehicle control, which could result in death
or serious injury.
Know your limits as a rider. Do not exceed the legal speed
limit or drive too fast for existing conditions. Always reduce
speed when poor driving conditions exist and/or you feel the
driving situation is uncomfortable. High speed increases the
influence of any other condition affecting stability and
increases the possibility of loss of control. The EBR 1190
RX/SX is equipped with passenger accommodations. DO NOT
EXCEED GVWR.
Pay strict attention to road surfaces and wind conditions. Your
motorcycle may be subject to the following upsetting forces:
•Irregular pavement surfaces, such as holes, patches.
•Wind blasts from passing vehicles.
•Oil spills, gravel, etc. on road surface.
•Inappropriate rider control input.
These forces may influence the handling characteristics of
your motorcycle. If this happens, reduce speed and guide the
motorcycle with a relaxed grip to a controlled condition. Do
not brake abruptly or force the handlebar; this may aggravate
an unstable condition.
14

NOTE
New riders should gain experience under various conditions
while riding at moderate speeds.
Operate your motorcycle defensively. Remember, a
motorcycle does not afford the same protection as an
automobile in an accident. One of the most common accident
situations occurs when the driver of the other vehicle fails to
see or recognize a motorcycle and turns left into the
oncoming motorcyclist.
Riding with headlamp high beam switch on during daylight
hours will increase your chances of visibility. Wear a helmet,
clothing, and foot gear suited for motorcycle riding. Bright or
light colors are best for greater visibility in traffic, especially
at night. Avoid loose, flowing garments and scarves.
^
WARNING
Avoid contact with exhaust system and wear protective
clothing that completely covers legs while riding. Exhaust
pipes and mufflers get very hot when engine is running and
remain too hot to touch, even after engine is turned off.
Failure to wear protective clothing could result in burns or
other serious injury.
Do not allow others under any circumstances to operate your
motorcycle unless you know they are experienced, licensed
riders and are familiar with the operation of your particular
motorcycle. Protect your motorcycle against theft. After
parking your motorcycle, lock the steering head and remove
ignition key from switch.
^
WARNING
Perform the service and maintenance operations as indicated
in the regular service interval table. Lack of regular
maintenance at the recommended intervals can affect the
safe operation of your motorcycle, which could result in death
or serious injury.
^
WARNING
Do not operate motorcycle with loose, worn or damaged
steering or suspension systems. Contact an EBR dealer for
repairs. Loose, worn or damaged steering or suspension
components can adversely affect stability and handling, which
could result in death or serious injury.
15

Be sure all equipment required by law is installed and in good
operating condition.
^
WARNING
Use EBR replacement fasteners. Aftermarket fasteners can
adversely affect performance, which could result in death or
serious injury.
See an EBR Parts Manual for proper torque values.
Aftermarket fasteners may not have the specific property
requirements to perform properly.
^
WARNING
Do not tow a disabled motorcycle. Towing can adversely
affect stability and handling, which could result in death or
serious injury.
^
WARNING
Match tires, air valves and caps to the correct wheel rim.
Contact an EBR dealer. Mismatching can result in damage to
the tire bead, allow tire slippage on the rim or cause tire
failure, which could result in death or serious injury. Be sure
tires are properly inflated, balanced and have adequate tread.
Inspect your tires regularly and see an EBR dealer for
replacements. Riding with excessively worn, unbalanced or
under-inflated tires can adversely affect stability and
handling, which could result in death or serious injury.
^
WARNING
Do not exceed the motorcycle's Gross Vehicle Weight Rating
(GVWR) or Gross Axle Weight Rating (GAWR). Exceeding
these weight ratings can affect stability and handling, which
could result in death or serious injury
.
GVWR / GAWR
•GVWR is the sum of the weight of the motorcycle,
accessories, and the maximum weight of the rider, and cargo
that can be safely carried.
•GAWR is the maximum amount of weight that can be
safely carried on each axle.
•The GVWR and GAWR are shown on the United
States information label only, located on the frame steering
head.
16

^
WARNING
Do not pull a trailer with a motorcycle. Pulling a trailer can
cause tire overload, reduced braking efficiency and adversely
affect stability and handling, which could result in death or
serious injury.
^
WARNING
Regularly inspect shock absorbers and front forks. Replace
leaking, damaged or worn parts that can adversely affect
stability and handling, which could result in death or serious
injury.
^
WARNING
Observe warnings on labels of brake fluid and cleaning
compounds. Failure to follow warnings could result in death or
serious injury.
^
WARNING
Consult an EBR dealer regarding any questions or problems
that occur in the operation of your motorcycle. Failure to do
so can aggravate an initial problem, cause costly repairs,
cause an accident and could result in death or serious injury.
17

RULES OF THE ROAD
EBR recommends that inexperienced riders complete the
beginners Motorcycle Rider Course® sponsored by the
Motorcycle Safety Foundation®.
Important tips about riding are listed below.
•Always sound your horn but do not rely on it to be
your only defense against other riders or drivers of
automobiles and trucks.
•Never try to pass another vehicle going in the same
direction at street intersections, on curves, or when going up
or down a hill.
•When you are at street intersections, give the right-
of-way to vehicles according to local regulations. Do not
assume you have the right-of-way; the other driver may not
know that it is your turn.
•Always use your signals when preparing to pass a
vehicle, change lanes, turn or stop.
•All traffic signs, including those used for the control
of traffic at intersections, should be obeyed promptly.
•SLOW DOWN signs near schools and caution signs at
railroad crossings should always be observed and your actions
governed accordingly.
•When intending to turn, signal at least 100 ft (30 m)
before reaching the turning point. When turning across an
intersection, move over to the centerline of the street (unless
road is oily, icy, wet or under construction).
•Watch for debris such as leaves or loose gravel.
Weather and traffic conditions on the highway dictate
adjusting your speed and driving habits accordingly.
•Never run through a yellow or red traffic light. When
a change is indicated, slow down and wait for the light to
change.
•While turning either right or left, watch for
pedestrians and animals; as well as vehicles.
•Do not leave the curb or parking area without
signaling and being sure that your way is clear to enter
moving traffic.
•Moving lines of traffic have the right-of-way.
•Be sure that your license plate is installed in the
position specified by law and that it is clearly visible at all
18

times. Keeping the plate clean will improve visibility of the
motorcycle to other motorists (especially at night).
^
WARNING
Operating this motorcycle in a reckless manner, including
performing wheelies, stoppies or burnouts, can lead to parts
failure or loss of control, which could result in death or
serious injury.
ACCESSORIES AND CARGO
^
WARNING
Improper loading of cargo or installation of accessories can
affect motorcycle stability and handling, which could result in
death or serious injury.
EBR cannot test and make specific recommendations
regarding every accessory or combination of accessories sold,
the rider must assume responsibility for safe operation of the
motorcycle when installing accessories or carrying additional
weight. Use the following guidelines when equipping a
motorcycle, or carrying cargo.
•Keep cargo weight concentrated close to the
motorcycle and as low as possible to minimize the change in
the motorcycle's center of gravity. Distribute weight evenly on
both sides of the vehicle and do not load bulky items too far
behind the rider, or add weight to the handlebars or front
forks.
•Be sure cargo is secure and will not shift while riding.
Periodically recheck load.
•Accessories that change the operator's riding
position can increase reaction time and adversely affect
handling. Only use such items if they are designed and
approved by EBR, built specifically for your motorcycle and
installed properly. Additional electrical equipment can
overload the motorcycle's electrical system and cause an
unsafe operating condition. Large surfaces, such as fairings,
windshields, backrests and luggage racks, can affect handling.
These items should be designed and approved by EBR
specifically for the motorcycle model and properly installed.
19

^
WARNING
EBR motorcycles are not designed for sidecar use. Sidecar
use with an EBR can adversely affect handling and reduce
braking efficiency, which could result in death or serious
injury.
^
WARNING
Do not use aftermarket parts which can adversely affect
performance and handling. Removing or altering factory
installed parts can adversely affect performance and could
result in death or serious injury.
^
WARNING
Keep tail lamp visible at all times. Do not place objects on
license plate bracket blocking tail lamp visibility. Low visibility
of rider can result in death or serious injury.
20