Ehle CE2200 User manual

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ENGLISH
Operating manual
CE2200 camera elevation
and Proteus CRP300 Crawler

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Operating manual - CE2200 camera elevation
ENGLISH
CE2200 camera elevation
and Proteus CRP300 crawler

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Operating manual - CE2200 camera elevation
ENGLISH
Content
Chapter Page
1. Denition 4
2. Safety instructions 4
2.1. General information 4
2.2. Basic safety information 4
2.3. Safe operation of the device 4
3. Intended use 5
4. Scope of delivery 5
5. Technical description 5
6. Device and components 5
7. Preparing the assembly - retrotting with xing plates 6
8. Installing the CE2200 camera elevation 7
9. Installing the camera probe and additional lamps 8
10. Operating the CE2200 camera elevation / hazards 9
11. Selecting the correct wheelset 10
12. Maintenance and cleaning 10
13. Repair workshop 10
14. Specications 10
15. Troubleshooting 10
Read and observe the operating and safety instructions before using the camera.
This publication replaces all older versions. This publication may not be reproduced or electronically edited, copied or distributed in
any way, in whole or in part, without our written permission. Subject to technical modications. All rights reserved. Trade names are
used without guaranteeing their free use and follow in general their manufacturers' spelling. The trade names used are registered
trademarks and have to be treated as such. Subject to design changes in order to continually improve the product as well as form
and color changes. Scope of delivery may differ from product images. This document has been compiled with due diligence. Ne-
vertheless, we assume no liability for errors or omissions. © EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH

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Operating manual - CE2200 camera elevation
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1. Denition
The following symbols are used in this ope-
rating manual:
Caution!
Safety information: May lead to
injuries or damage if not observed.
Warning!
Safety information that indicates
dangers caused by electrical cur-
rents or voltages: May lead to in-
juries or damage if not observed
and can affect the operation of
the device.
Note
Additional information about the
operation of the device.
2. Safety instructions
2.1. General Information
Caution!
We assume no liability for damage caused by:
• Device damages caused by mechanical im-
pact and overvoltage,
• Device modifications made without our ex-
pressed permission,
• Non-intended use of the device not specified
in this manual.
Warning!
Observe the following basic safety rules. If you
use electrical devices, observe the safety rules
related to:
• Electrical shock
• Risk of fire
• Danger of explosion
• Risk of injuries
2.2. Basic Safety Information
• The power supply of the carriage may genera-
te dangerous, high voltages. Thus, the system
can only be switched on if all components of
the system are connected. For that reason,
the power supply is not accessible and the
system switches off immediately if connec-
tions are disconnected and /or the system
gets damaged.
• There are no components inside the system
which can be serviced by the user. Never open
any component of the system.
• Ensure that all connection cables are in proper
condition and cannot be pinched or damaged.
If you spot a damaged cable, disconnect the
power supply immediately.
• Only qualified persons are allowed to repair
this device. Improper repairs may lead to seri-
ous hazards. If your device needs to be repai-
red, please contact Ehle-HD or an authorized
service centre.
2.3. Safe Operation of the Devices
• Warning – risk of fatal injury due to electric
shock! Never touch exposed wires with bare
hands.
• Warning – risk of explosion!
The system is not certified to operate in pipes
containing explosive substances, e. g. gas or
solvents.
• Before you use cable and plug, check that they
are dry and free of grease.
• Always disconnect the power supply when
servicing the device.
• Be careful when you prepare the system.
Don't place the carriage too close to the se-
wer manhole. The carriage may drop into the
manhole when you test the carriage operati-
on. A person inside the manhole may be hurt
severely this way.
• Always disconnect the mains supply before you
start cleaning and maintenance operations.
• Always switch off the device after use.

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Operating manual - CE2200 camera elevation
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5. Technical description
The CE2200 camera elevation is connected to
the carriage with the lifter holder and the additio-
nal lamps connections. All features of the camera
and the additional lamps are now available at a
raised position but remain unchanged. In additi-
on, we recommend to use a third additional lamp
without retraction camera to ensure sufficient
illumination. Please keep in mind that the retrac-
tion camera operation is only available at the top
connection of the three additional lamp connec-
tions. The mechanical attachment is made by
the additional fixing plates to be installed at the
carriage. On top of these, the camera elevation
is bolted to the carriage for the time of use. If you
use the camera elevation, you cannot and should
not use the lifter installed. Adjust the correct ca-
mera height with the eccentric spanners at the
sides and at the front.
3. Intended use
The CE2200 camera elevation extends the ap-
plication of the CRP300 Proteus carriage pro-
duced by the MiniCam company. Combined
with a pan/roto camera, it allows the inspection
of large pipes with diameters between ND 1200
and ND 2200 mm.
Caution!
Do not connect nor use damaged equipment
or devices.
1. Holder for camera probe and
additional lamps
2. Holders of additional
lamps - elevation
3. Camera holder - elevation
4. Connection to the carriage
5. Eccentric spanners
6. Lamp connection cable
7. Base plate to be installed at the carriage
8. Additional lamp flanges of the
camera elevation
9. Camera holder - carriage
10. Additional lamp holders - carriage
11. Li f te r
12. Lowering frame
13.Holder axes of the lowering frame
14. Fixing plates
6. Device view and components
1
2
3
5
7
4
8
9
10
11
12
camera elevationcrawler CRP300
13
14
6
4. Scope of delivery
Complete set including:
• CE2200 camera elevation
• Fixing plates 2x
• Fastener sets
• Case with holder
Controls:

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Operating manual - CE2200 camera elevation
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A
B
C
A
B
C
G
F
D
E
7. Preparing the assembly - retrotting the xing plates
To use the camera elevation, replace the CRP300
carriage original holders of the lowering frame
with the fixing plates supplied.
Removing the lowering frames
• Remove the snap rings (A) of the
holder axes (B) by means of a pair of snap ring pliers.
• Press the holder axes (B) out and
remove the lowering frame (C).
Remove the original holders.
• Remove the fasteners (D) and
• Remove the original holders (E).
1 2
Installing the fixing plates
• Use the fasteners (G) supplied to install the fixing plates (F)
included in the delivery.
Re-installing the lowering frame
• Put the lowering frame (C) into to hole and
press in the holder axes (B).
• Fix the holder axes using the
snap rings (A) and a pair of snap ring pliers.
3 4
Ensure to use the holes pattern as specified
in the figure.

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Operating manual - CE2200 camera elevation
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A1
A2
A
B
C
D
E F G
H
I
J
J
K
L
L
8. Installing the CE2200 camera elevation
The carriage lifter may be
adjusted by hand to the correct
connector height.
Installing the camera elevation
• First, deinstall the camera head and
the additional lamps, if not yet done.
CRP300 Carriage
• Push the base plate (A) of the camera
elevation into the recess of the fixing
plates (B) (see Fig. A2)
• Further, adjust the lifter of the
carriage (C) to the connector height
of the camera elevation.
• Push the camera elevation to the
camera holder of the carriage to
connect and lock them together
(see Fig. A1 - check the correct position of
the cover ring.)
1
A1
A2
Locking the camera cover
• Turn the cover ring (D) clockwise to the stop,
to reach position (E) in the figure and to open
the cover completely.
• Insert the connector (G) of the camera elevation
into the socket.
• Turn the cover ring (D) counter-clockwise
to the stop.
• Tighten the fastener (F) with a 3 mm Allen wrench.
2
Installing the camera elevation on the carriage
• Bolt the base plate (H) with the fasteners (I) supplied
on the carriage.
3
Installing additional lamp flanges
• Put the additional lamp flanges (J) in the
additional lamp holders (K) of the carriage.
• Bolt them with the fasteners and the spring
washers (L) supplied.
4
WARNING:
Ensure that the carriage is switched off
before you install the flanges.

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Operating instructions - CE2200 Camera Elevation
1
2
2
3
9. Installing the camera probe and additional lamps
Installing the additional lamps
• Insert the additional module
in the provided hole (B) of in the connector PIN (A).
• Tighten the additional module using the fasteners
and washers supplied.
12
As for the top holder of the additional lamp
holders, we recommend the additional ALB300
lamp with retraction camera.
C
D E
F
Locking the camera cover
• Turn the cover ring (C) clockwise to
the stop, to reach position (D) as in Fig.
and the cover is opened completely.
• Insert the connector (F) of the camera probe
into the socket.
• Turn the cover ring (C) counter-clockwise
to the stop.
• Tighten the fastener (E) with a 3 mm Allen wrench.
WARNING!
Ensure that the carriage is switched off
before you install or deinstall the camera
or additional lamps. Press the ALL-STOP
key at the control unit. The red LED next to
the key illuminates, if the carriage is really
switched off.
A
B
Component to be installed
1- ALB300 - additional lamp
with retraction camera
2- ALN300 - additional lamps 2x
3- CAM026 (P&T) or CAM028 (zoom)
ENGLISH

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Operating manual - CE2200 camera elevation
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8 9
10. Operating the CE2200 camera elevation
Hazards:
The telescopic mechanism is a hazard.
Always hold the camera holder with one
hand to avoid any uncontrolled slough of
the camera elevation which may result
in damages and severe injuries of hand
or fingers.
A
B
Adjusting the camera elevation
• Except the automatic carriage lifter operation,
all features are available.
• To adjust the camera elevation, open the
eccentric spanners (A).
• Pull the camera holder to the
height required.
• Fix the telescopic mechanism
using the eccentric spanners (A).
Re-adjusting the eccentric spanners
• If the eccentric spanners stuck,
do not close or do not fix the telescopi
mechanism properly, you have to re-adjust them.
• Open the eccentric spanner (A) and turn
the clamping nut (B) of the eccentric spanner to
adjust its contact pressure.
When you adjusted the correct height, you
should check again the tight contact of the
telescopic mechanism to avoid any uncont-
rolled slough.

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Operating manual - CE2200 camera elevation
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15. Troubleshooting
Failure Troubleshooting
The device does not
operate or does not
operate properly.
- Check the contacts in the
connectors, clean if necessary.
- Check the locks.
- Check connection and spiral
cables for damage.
Telescopic mechanism
stucked.
- Check if eccentric spanners are
fully openend.
- Clean the spaces between the
telescopic plates.
- Check the telescopic plates for
damage and/or distorsion.
Telescopic mechanism
cannot be xed.
- Check and re-adjust the ne
adjustment of the eccentric
spanners, if necessary.
- Check the locking screws of the
eccentric spanners.
Connections - Camera connection (front)
- Lifter connection (rear)
- 2x additional lamp
connections (at the side)
- 1x additional lamp
connection with retraction
camera (top connector)
Top camera position
(pipe centre) in case of
pneumatic wheels
1090 mm
Camera position (pipe
centre) with extended
plate
about 830 mm
Lowest camera
position (pipe centre)
with pneumatic wheels
565 mm
Pack size L x W x H mm 142 x 130 x 476 mm
Weight 5.70 kg
14. Specications12. Maintenance and cleaning
The planned maintenance is to remove conta-
mination from the CE2200 camera elevation, to
check proper operation of the device and to pre-
pare it for storage and later use.
• Clean the gaps between the plates of the de-
vice with water and a mild detergent, if re-
quired. Do not use aggressive cleaners like
industrial or floor cleaners because they may
damage the device.
• Check the connection cable for damages.
• Check and clean the contacts of the connec-
tors, they should be dry and free of grease.
• Check the telescopic plates' tight fit with lo-
cked eccentric spanners. If there is a backlash,
re-adjust the eccentric spanners (see page 9).
Perform maintenance, dry and store the came-
ra elevation at a safe place, best in the original
transport box.
13. Repair workshop
For information about repair shops in your area,
please contact our service hotline:
Tel.: [phone] / 654 20 or
Email us: [email protected]
11. Selecting the correct wheelset size
Caution!
Always use the balloon wheels
when you use the camera elevation.
This prevents the carriage from
tilting to the side inside pipes of
large diameter.

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Operating manual - CE2200 camera elevation
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Notes

12 PB
INFO-LINE
(034292) 65 420
Mo. - Fr. von 7 -17 Uhr
Operating instructions - CE2200 Camera Elevation lStatus 11/16
www.ehle-hd.com
Head Ofce in Gerichshain
EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH
Gewerbestraße 2 | D-04827 Machern OT Gerichshain
+49 (0) 34 292.65 42-0 | [email protected]
Mönchengladbach Ofce
EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH
Langmaar 15 | D-41238 Mönchengladbach
+49 (0) 2 166.9 909-535 | [email protected]