elco TRIGON L PLUS User manual

1
TRIGON L PLUS
www.elco.net 9G.51.29.00 / 07.20
Operating Manual
authorized technicians only
Betriebsanleitung
für die autorisierte Fachkraft
Istruzioni d’uso (Italian market)
solo per tecnici autorizzati
Istruzioni d’uso (Swiss market)
per il tecnico autorizzato
Notice d’exploitation
techniciens autorisés uniquement
Gebruiksaanwijzing (Belgium market)
voor de erkende vakman
Installationsvejledning
kun for autoriserede teknikere

2
Table of contents
Safety regulations General regulations .................................................... 3
Intended use .............................................................. 3
Standards and regulations ......................................... 3
Product description Functional description - TRIGON L PLUS ................. 4-5
Hydraulic circuit diagram ............................................ 6
Technical data / ERP data .......................................... 7
Dimensions................................................................. 8-9
Delivery scope Standard version / Accessories.................................. 10
Cascade ..................................................................... 11
Cascade exampless ................................................... 12-14
Cascade accessories ................................................. 15-16
Installation Boiler transport ........................................................... 18
Installation / Connections ........................................... 18
Hydraulics Circulation pumps..................................... 19
  Cascadeoorstandinginline .................................... 20
  Cascadeoorstandingback-to-back ......................... 21
  Connectingtheboiler ................................................. 22
Cascade accessories ................................................. 23
  Singleboilerexternal................................................. 24
  Singleboilerback-pack ............................................. 24
  Dimensionsheaders,lowlossheadersandbends.... 25
Water and hydraulic system ....................................... 26
Heating water quality.................................................. 26
System water additives .............................................. 27
DHW quality ............................................................... 28
Expansion vessel ....................................................... 28
Gas line ...................................................................... 29
Condensate connection.............................................. 30
Hot water supply......................................................... 31
  Air-/uegasducts..................................................... 32-35
  Collectiveuegasoutlet ............................................ 36-37
Electrical connection .................................................. 38-41
Multi function .............................................................. 42-44
Temperature sensors.................................................. 45
External controls......................................................... 46
eBus2 controls............................................................ 47
Wiring diagram ........................................................... 48-49
Boiler setting Boiler setting............................................................... 51
Operation Description of display ................................................. 52
  Descriptionofdisplayandkeyboard .......................... 53
Structure of the User Menu ........................................ 54
Change the settings (expert level).............................. 55
Parameter listing ........................................................ 56-71
Detail parameter description ....................................... 72
Function Thermoregulation......................................... 73
Time programs Heating .............................................. 74
Automatic summer / winter changeover ..................... 75
Commissioning Change the language on the screen .......................... 76
Change the time and date.......................................... 77
Parameter adaption to the heating system................. 78-79
Weather compensation............................................... 80
Inspection ................................................................... 81
Flue gas analysis........................................................ 82-84
Full load (Step 1/3) ..................................................... 82
Low load (Step 2/3) .................................................... 83
Adjustment on the gas valve (Step 3/3) ..................... 84
Maintenance Decommissioning and maintenance works ................ 85
Inspection and maintenance interval.......................... 85
Maintenance details ................................................... 86-90
Maintenance warning ................................................ 90
` Inspection overview.................................................... 91
Maintenance overview................................................ 92
 Errors Errorcodesandfaultnding ...................................... 93-95
Reset a Fault code ..................................................... 96
View Error code History ............................................. 97
Disposal and recycling ............................................... 98
Appendix Sensor resistance ...................................................... 99
Standard schemes ..................................................... 100-103
Declaration of conformity ................................................................................... 104
Version:
from sv 1.0
01-2020

3
Safety regulations
General regulations
Intended use
Standards and regulations
General regulations
This document contains important
information with regard to safety and
reliabilityoftheinstallation,itscom-
missioning and the operation of the
TRIGON LPLUSboiler.Alldescribed
activitiesmustbecarriedoutexclusive-
lybyauthorizedtechnicians.
OnlyOEMpartsoftheboilermanufac-
turermaybeused;incontrarycases,
our warranty and guarantee provisions
are excluded.
Intended use
The TRIGON L PLUS is a condensing
andmodulatinggasboiler,oor
standing and is delivered with a
pre-mixburner.Themaximumtarget
temperatureoftheboileris90°C.
Standards and regulations
Allapplicablestandards(bothEuropean
andnational)mustbeobservedduring
the installation and operation of the
TRIGONLPLUSboiler,including:
- Localbuildingregulations,with
regard to the installation of heating
facilities and waste gas exhaust
systems;
- Regulationsaboutaconnectionto
theelectricalutilitynetwork(mains);
- Regulationsofthelocalgasutility;
- Standards and regulations
concerning safety facilities for
heatingsystems;
- Additional local laws/regulations,
whichareapplicabletothe
installation and operation of heating
systems.
- See the chapter “Commissioning”,
forthoseregulationsapplicable
to heating water and warm water
quality.
The TRIGON L PLUS boiler is
CE-certied and conforms to the
following European directives and
standards:
- 92 / 42 / EEC
 E󰀩ciencyofhotwaterheating
systems
- 2016 / 426 / EU
Gas appliance regulation
- 2014 / 35 / EU
Low voltage directive
- 2014 / 30 / EU
EMC directive
- EN 15502-1
 Requirementsforgas-redsystems
– Part 1: General requirements and
tests
- EN 15502-2
 Requirementsforgas-redsystems
– Part 2-1: Type C such as B2, B3
andB5withnominalcaloricdebit
=< 1000 kW
- EN 55014-1 (2011) EMC –
Requirements for household
appliances, electrical tools and
similar equipment – Part 1:
Emissions
- EN 55014-2 (2008) EMC –
Requirements for household
appliances, electrical tools and
similar equipment – Part 2: Safety -
product family standard
- EN 61000-3-2 (2013)
Electromagneticcompatibility
(EMC) - Part 3-2: Framework
conditions - framework conditions
forcurrentuctuations(current
drain 16 A per phase)
- EN 61000-3-3 (2014)
Electromagneticcompatibility
(EMC) - Part 3-3: Framework
conditionsforvoltageuctuations,
voltagelossandickerinpublic
low-voltage networks, for equipment
with a nominal 16 A current per
phase,whicharenotsubjecttoany
special connection regulations.
- EN 60335-1 (2011) Household
and similar electrical equipment
- Safety - Part 1: General
requirements
- EN 60335-2-102 (2006/A1-2010)
Household and similar electrical
equipment - Safety - Part 1:
Special requirements for gas, oil
andsolidfuel-redequipmentwith
electrical connections
It is necessary that the currently valid
local normatives will be observed.
UK:
British Standards
- BS 5440 - BS 6644 - BS 6891 -
BS 7074 - BS 8552 -
BS EN 60335 Pt1 - BS EN 12828
IGEM Documents
- IGE/UP/1&1A - IGE/UP/2 -
IGE/UP/10
UK Regulation
- Clean Air Act 1993
- IEE Regulations
- Building Regulations
- Gas Safety (Installation & Use) Reg.
Other Guidance
- ICOM - BSRIA Documents
BG29/2012
- BG50/2013 - CIBSE Guides
(B1, C, F)
- HSE - INDG 436
Germany:
- RAL - UZ 61 / DIN 4702-8
- EnEV - Energieeinsparverordnung
- TRGI (DVGW G600) - Technical
Guideline for gas installations
- ATV DVWK-A251 - Condensate
drain in sewage system
- TRF - Technical Guideline for
propane gas
- DVGW
Switzerland:
- SVGW
- Regulations of the cantonal
authorities(egrebrigade
regulations)
- GebäudeKlimaSchweiz
- EKAS - Form, 1942: Guidelines
propane gas, Part 2
- BAFU-FederalO󰀩ceforthe
Environment
- SWKI - Swiss Association of
Building Technology Engineers
Austria:
- ÖNORM H 5152
- ÖNORM M 7443 Part 1, 3, 5, 7
- ÖNORM M 7457
- ÖNORM H 5195-1
- ÖVGW - Guideline G1, G2, G41, G4
- die örtlichen Bauordnungen und
 Vorschriftensindzubeachten
Incorrect operation can cause
damage to the boiler and system
components and has the potential
to introduce hazards. Only persons
with appropriate knowledge and
qualications, should be allowed to
make adjustments to the boiler and
associated equipment.
The equipment may not be
used by children, by persons
with a hindrance of bodily,
mental or sensory capacities,
or which insu󰀩cient experience
and knowhow, unless they are
supervised or have received
corresponding instructions.
It must be ensured that children
cannot play with the equipment.

4
Product description
TRIGON L PLUS
12
6
5
3
2
18
16
1717
8
1
6
5
18
21
24
11
15
1314
20 1910
9
4
T1a
APS
T1T1a
T2
T1
T2
22
23
77
P1
4
3
9
LVHV
RA
C
G
2626
27

5
Product description
The TRIGON L PLUS is a condensing
andmodulatinggasboilerwithoneor
twopre-mixburners,oorstanding.Itis
characterizedbythefollowingfeatures:
- A large modulation range that
guaranteesalongburnerservice
life,whileminimizingstandby
losses, start-up emissions and
material wear-and-tear.
- Fluegastemperaturebelow80°C
- Alsosuitableforroomsealed
conditions
- Control panel with all operational
elements
- Microprocessor, with multi-
functional display
- Automated ignition, with repetition
and ionization monitoring
- Water pressure monitoring
- Energy-saving pump
- Stainless steel heat exchanger
withsmoothtubecondenser
- Very maintenance-friendly
- Ready for weather-compensated
control (accessory)
- Cascadecontrollerupto8boilers
- Externalcontrols(accessory)by
on/o󰀨,eBusor0-10V
- Modern metal panelling,
stove-enamelled
Functional description
Thecontrolunitmodiestheheating
performance to the current heating
requirements,bychangingthe
default values of the fan rotating
speed.Inthisregard,theboilerow
temperature is continually measured
via a sensor. In case of a deviation
of the actual temperature from the
target temperature, the control unit
reacts immediately and adjusts the
RPMofthefan,andwiththattheboiler
performance via the gas armature.
Adeviationcanbedueto:
- A changed default value of the
boilertemperature,viatheATG
heating control unit
- A change on the outdoor
temperature
- Request for Domestic Hot Water
- Changed heating curve
By means of the integration of the
individual components in a system,
and within the control range of the
equipment,itisensuredthattheboiler
performance always corresponds to the
actual heating requirements.
Delivery scope
Theboiler,whichhasbeenassembled
at the factory and is ready to use,
isdeliveredincardboardpackaging.
The following is contained in the
delivery scope of the TRIGON L PLUS:
- Modulatinghighe󰀩ciency
gas-redboiler,16.5to200kW
- Highe󰀩ciencypump(s)
- Boiler/Cascade controller
Accessories:
- Boilerconnectionttings
- Headersfor2and3boilers
- Low loss headers up to 1600kW
- Plate heat exchanger up to 800kW
- Insulation packs
- Boiler frames for free standing units
- Exhaustpipeconnectionttings
- Control for 3 extra heating zones
- Openbustranslator
For detailed information see the
chapter “delivery scope”.
Legend:
1. heatexchanger1(seetable)
2. heatexchanger2(seetable)
3. ignition electrode
4. detection electrode
5. fan unit
6. venturi
7. gas valve
8. automatic air vent
9. manual air vent
10. main switch 230V
11. boilercontrolunit
12. control unit HMI
13. connection terminal
14. connection terminal cascade
buscommunication
15. connection terminal pc
16. dirt collector
17. circulation pump
18. water no return valve
19. ueconnection
20. air supply
21. collectiveuepipe
22. information plate
23. drainage cap
24. clip 3 zone (optional)
25. air/ueconnectionconcentric
(optional for Thision L Plus
60-70-100-120-140)
26. water pipe connection
1 1/2" (optional)
27. gas pipe connection
1" (optional)
T1 owsensor
T1asecondaryowsensor
T2 return sensor
P1 water pressure sensor
APS Air Pressure Switch
HV high voltage electrical supply
LV low voltage electrical supply
G gas pipe
A owpipeCH
R return pipe CH
C condensate drain pipe
Product description
TRIGON L PLUS
Boiler type Exchanger 1 Exchanger 2
60 iCon XL1 -
70 iCon XL1 -
100 iCon XL2 -
120 iCon XL1 iCon XL1
140 iCon XL1 iCon XL1
170 iCon XL2 iCon XL1
200 iCon XL2 iCon XL2

6
Product description
TRIGON L PLUS hydraulic circuit diagram
Legend:
1 heatexchanger1=burnerA
2 heatexchanger2=burnerB
3 ignition
4 ceramicburner
5 gas valve
6 fan
7 uenon-returnvalve
8 venturi
9 automatic air vent
10 circulation pump
11 control unit HMI
12 burnercontrolunit
13 uegasoutlet
14 air inlet
15 water non return valve
T1 owsensor
T1asecondaryowsensor
T2 return sensor
P1 water pressure sensor
G gas pipe
A owpipeCH
R return pipe CH
C condensate drain pipe
14 13
12
11
15 15
10
7 7
4 4
3 3
9
5 5
10
1 2
6 6
8 8
P1
R A C G
T1a T1a
T2 T2
T1 T1
Burner B
Burner A

7
Product description
Technical data
ErP data
Tipe TRIGON L PLUS 60 70 100 120 140 170 200
Permit CE0063CT3449
Category GB: II2H3P
Heat exchanger type iConXL1 iConXL1 iConXL2 iConXL1
iConXL1
iConXL1
iConXL1
iConXL1
iConXL2
iConXL2
iConXL2
Output G20 Full load 80/60°C kW 56,9 65,4 90,2 110,8 130,5 155,5 180,3
40/30°C kW 62,6 72,0 99,0 122,2 142,4 170,9 197,4
Low load 80/60°C kW 14,7 14,6 18,1 14,7 14,6 14,6 18,1
40/30°C kW 16,1 16,1 19,9 16,2 16,0 16,1 19,8
G31 Full load 80/60°C kW 56,9 65,4 90,2 110,8 130,5 155,5 180,3
40/30°C kW 62,6 72,0 99,0 122,2 142,4 170,9 197,4
Low load 80/60°C kW 23,3 23,2 34,3 23,3 23,2 23,2 34,3
40/30°C kW 25,6 25,6 37,7 25,7 25,3 25,5 37,6
Input G20 Full load kW 57,9 66,7 92,3 112,8 133,2 158,8 184,5
Low load kW 14,9 14,9 18,5 14,9 14,9 14,9 18,5
G31 Full load kW 57,9 66,7 92,3 112,8 133,2 158,8 184,5
Low load kW 23,6 23,6 35,0 23,6 23,6 23,6 35,0
Gas consumption G20 Full load m3/h 6,13 7,06 9,77 11,94 14,10 16,80 19,52
Low load m3/h 1,57 1,57 1,95 1,57 1,57 1,57 1,95
G31 Full load m3/h 2,36 2,72 3,76 4,60 5,43 6,47 7,52
Low load m3/h 0,96 0,96 1,43 0,96 0,96 0,96 1,43
Boilere󰀩ciency Full load 80/60°C % 98,2 98,0 97,7 98,2 98,0 97,9 97,7
Full load 40/30°C % 108,1 108,0 107,3 108,3 106,9 107,6 107,0
Low load 80/60°C % 98,5 98,3 97,9 98,5 98,3 98,2 97,9
Low load 40/30°C % 108,5 108,4 107,6 108,7 107,3 107,9 107,3
Gas type Natural gas or Gas propane
CO2natural gas
min./max
Vol. % 8,7 / 9,0
CO2propane gas
min./max
Vol. % 10,2 / 10,8
O2natural gas
min./max
Vol. % 5,3 / 4,8
NOx class 6 6 6 6 6 6 6
Max.uegastemperature 80/60°C 62 61 71 62 61 72 71
Massowofuegas kg/h 104,0 119,8 165,8 202,6 239,3 285,3 331,5
Overpressureatboileroutput
max
Pa 161 156 243 143 200 215 265
Water volume in heating circuit
max
l 9,3 9,3 13,9 16,8 16,8 21,3 25,8
Weight kg 73 73 80 127 127 132 140
Gasowpressure-standard mbar 20
Gasow-pressuremin./max. mbar 17 / 25
Operating pressure of heating unit
min./max
bar 0,7 / 6
Voltage/frequency
min./max
Volt/Hz 230 / 50
Max. power consumption W 145 155 250 260 375 428 430
Power consumption part load W 53 53 53 55 55 51 51
Powerconsumptionstandby W 5 5 5 6,8 6,8 6,8 6,8
Width / depth / height mm 1100/530/595 1100/530/675 1100/690/595 1100/690/675
Gas Coupling R Rp 1 1/4"
Flow / Return Coupling R Rp 2"
Fluegas Outlet Diameter DN 100 100 100 100 100 130 130
Air inlet Internal in mm 100 100 100 100 100 130 130
Condensatetube External in mm 35 35 35 35 35 35 35
Type TRIGON L PLUS 60 70 100 120 140 170 200
ErP data according to 813/2013/EU
Seasonalroom-heatingenergye󰀩ciencyclass A A
Nominal heat output Pn(kW) 57 65 90 111 131 156 180
Seasonalroom-heatingenergye󰀩ciencyclass ηs(%) 93 93 93 93 93 93 93
Annual energy consumption QHE (GJ) 177 202 280 342 404 482 558
Noise output level, inside LWA (dB) 62 65 60 67 70 67 63
Atratedheatoutputandhigh-temperatureregime(80/60°C) P4 (kW) 56,9 65,3 90,2 110,8 130,6 155,6 180,3
At30%ofratedheatoutputandlow-temperatureregime(36/30°C) P1 (kW) 19,0 21,8 30,2 37,0 43,7 52,0 60,4
At rated heat output and high-temperature regime (GCV) η4(%) 88,4 88,2 87,9 88,4 88,2 88,2 87,9
At 30 % of rated heat output and low-temperature regime (GCV) η1(%) 98,4 98,3 98,2 98,4 98,3 98,2 98,2
At full load elmax (kW) 0,126 0,137 0,120 0,314 0,418 0,464 0,450
At part load elmin (kW) 0,081 0,045 0,095 0,066 0,071 0,109 0,099
Instandbymode Psb(kW) 0,005 0,005 0,005 0,007 0,007 0,007 0,007
Standbyheatloss Pstby(kw) 0,086 0,086 0,075 0,079 0,079 0,100 0,141

8
Product description
Dimensions of TRIGON L PLUS single engine
Type TRIGON L PLUS 60-70 100
ABoiler height mm 1100 1100
A1 Boilerheightwithueconnection mm 1185 1185
BBoiler width mm 530 530
C1 / C2 Boiler depth mm 595 675
DFlue gas nozzle parallel mm 185 185
EAir intake parallel mm 345 345
FFlue gas nozzle mm 150 150
GBoiler return connection mm 103 103
HBoilerowconnection mm 243 243
ICondensate connection mm 345 345
JGas connection mm 430 430
KCondensate connection mm 15 15
LBoilerreturn-ow-gas mm 35 35
MBoilerreturn-ow-gas mm 130 130
NCondensate connection mm 190 190
Boiler connections
Type TRIGON L PLUS 60-70 100
Flue gas nozzle concentric mm 100* 100*
Air supply connector concentric mm 150* 150*
Parallel connection mm 2x100 2x100
gGas connection 1 1/4" 1 1/4"
Gas connection** 1" ** 1" **
cCondensate connection mm 35 35
aBoilerowconnection 2" 2"
Boilerowconnection** 1 1/2" ** 1 1/2" **
rBoiler return connection 2" 2"
Boiler return connection** 1 1/2" ** 1 1/2" **
* with concentric adaptor (optional)
** with water/gas connection reduction kit (optional)
D
E
F
C1 / C2
B
A A1
M
N
G
K
L
H
I
ra c g
J

9
Product description
Dimensions of TRIGON L PLUS double engine
Type TRIGON L PLUS 120-140 170-200
ABoiler height mm 1100 1100
A1 Boilerheightwithueconnection mm 1185 1185
BBoiler width mm 690 690
C1 / C2 Boiler depth mm 595 675
DFlue gas nozzle parallel mm 185 185
EAir intake parallel mm 345 345
FFlue gas nozzle mm 150 150
GBoiler return connection mm 103 103
HBoilerowconnection mm 243 243
ICondensate connection mm 345 345
JGas connection mm 430 430
KCondensate connection mm 15 15
LBoilerreturn-ow-gas mm 35 35
MBoilerreturn-ow-gas mm 130 130
NCondensate connection mm 190 190
Boiler connections
Type TRIGON L PLUS 120-140 170-200
Flue gas nozzle concentric mm 100* -
Air supply connector concentric mm 150* -
Parallel connection mm 2x100 2x130
gGas connection 1 1/4" 1 1/4"
Gas connection** 1" ** 1" **
cCondensate connection mm 35 35
aBoilerowconnection 2" 2"
Boilerowconnection** 1 1/2" ** 1 1/2" **
rBoiler return connection 2" 2"
Boiler return connection** 1 1/2" ** 1 1/2" **
* with concentric adaptor (optional)
** with water/gas connection reduction kit (optional)
D
E
F
C1 / C2
B
G
H
I
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10
Delivery scope
Standard version
Accessories and Cascade
Standard version
Thedeliveryscopeofaboilerconsistsofthefollowingcomponents:
Accessories
Thefollowingaccessoriescanbe
ordered:
- Flue gas pipes
- Airlter
- Cascade hydraulics (see following
pages)
- Boiler frames (see following pages)
- 3-way valve set
- Outdoor sensor, tank sensor
- T10owsensor
- Control for 3 extra heating zones
- Modbus/LON/BACKNET/KNXbus
translator
- Water/gas connection kit
- Gaslter
- Min gas pressure switch
- LPG conversion kit
- Plate heat exchanger kit
- Low loss header kit
Listedaccessorypartshavebeen
constructed or selected especially for
theTRIGONLPLUSboiler,which
means they are very easy to install
(plug and play). You can compose your
ownsystemsolution,byselectingthe
accessorycombinationthattsyour
needs. For details and prices, please
contact ELCO.
Incaseofcascadeconguration,
accessories that require an electrical
connectionshouldbeconnectedwith
Masterboiler(withtheonlyexception
oftankprobeandClipin,thatcanbe
connectedalsotootherboiler).
Cascade
Inprincipleanycombinationis
possible.Theselectioncaninclude
modelswithdi󰀨erentoutputs,ifthis
meets the installation requirements.
Includingboilerswithcommonoutputs
assists with sharing load and run times
of individual appliance.
The capacity of the hydraulic pipes, gas
line and low loss header are adjusted
to the selected overall demand.
When installing a single TRIGON L
PLUS boiler the use of a low loss
header is strongly suggested.
When installing a cascaded TRIGON
L PLUS boilers: the use of a low loss
header adjusted to the set demand
is mandatory; the realization of an
additional bypass is not allowed;
water collector should be realized in
a the dimension of DN65 or DN100
(according to cascade output).
ELCO supplies low loss header
versions, which are suitable for a
maximum demand of 1600kW.
Components Packaging type
Completelyassembledandtestedboiler 1Incardboardbox
Rollo󰀨rail 2Inboilerpackaging
Installation manual TRIGON L PLUS 1
IndocumentbaginboilerpackagingERPlabel(onlyTRIGONLPLUS60-70) 1
condense pipe 1

11
Product description
TRIGON L PLUS Cascade
Legend:
1. Air supply
2. Flue/Air supply
3. Cascade manager
Accessories:
4. Gas isolation valve
5. Servicevalvesowandreturn
6. Non-return valve
7. Flow/return header
8. Gas line
9. Low loss header
10.Safetyvalve3or6bar
11. Fill and drain valve
12. Automatic air vent low loss header
13. Pocket for temperature sensor T10
14. Frame
15. LLH connection pipe LEFT or
RIGHT side*
*Lowlossheadercanbeinstalledonleft
or right side of the cascade using proper
left or right connection pipe kit.
Cascade possibilities
The ELCO TRIGON L PLUS cascade
canbemountedin2ways:
- Floor-standing in line
Allboilersstandingalongsideone
another.
- Floor-standing back-to-back
Allboilersstandingback-to-back
69 11
1213
2140
1440
10
15 14
5 7
1 2 3 4 8

12
715
3540
713
7488
TRIGONLPLUS2boilersoorstandinginline TRIGONLPLUS3boilersoorstandinginline
TRIGONLPLUS5boilersoorstandinginline
TRIGONLPLUS8boilersoorstandinginline
Product description
TRIGON L PLUS Cascade examples oor standing in line
675
1070
1904
1099
715
1440
1139
675
1070
1904
1099
715
1440
1139
715
2140

13
Product description
TRIGON L PLUS Cascade examples oor standing back-to-back
715
1440
715
2140
715
2140
715
4686
715
4686
TRIGONLPLUS3boilersoorstandingback-to-back TRIGONLPLUS4boilersoor
standingback-to-back
TRIGONLPLUS6boilersoorstandingback-to-back
TRIGONLPLUS8boilersoorstandingback-to-back
675
1050
1904
715
1437 1880

14
Product description
TRIGON L PLUS Cascade accessories
FG codes Description Single Boiler Cascade
FS
in line
Cascade
FS
B2B
Power
size
70 100 140 170 200
3905101 MIN. GAS PRESSURE SWITCH - BOILER x x x x x x
3905102 MIN. GAS PRESSURE SWITCH - CASCADE x x 0-1600
3905103 ROOM FAN + EXT. GAS VALVE x x x x x x
3905104 GAS FILTER 70-100-140 x x x x
3905105 GAS FILTER 170-200 x x x
3905115 AIR FILTER Ø100 x x x x
3905116 AIR FILTER Ø130 x x x
3905117 WATER-GAS CONNECTION KIT x x x x x x
3905118 LPG kit 70 x x x x
3905119 LPG kit 100 x x x x
3905120 REMOCON MODBUS-LON x x x x x x x x 0-1600
3905121 REMOCON MODBUS-BACNET x x x x x x x x 0-1600
3905122 REMOCON MODBUS x x x x x x x x 0-1600
3905123 REMOCON MODBUS-KNX x x x x x x x x 0-1600
3905124 CLIP IN ZONE MANAGER x x x x x x x x 0-1600
3905045 Low loss header-DHW sensor x x x x x x x x 0-1600
3905127 Outdoor sensor x x x x x x x x 0-1600
3905128 Zone sensor x x x x x x x x 0-1600
3905136 INSULATION COLLECTOR DN65/DN100 (L=1B) x x 0-1600
3905137 CASCADE DEAREATOR x x 0-1600
3905138 GAS FILTER DN65 x x 0-1600
3905026 FLANGE KIT DN65 WATER x x 0-465
3905027 FLANGE KIT DN100 WATER x x 0-1600
3905029 FLANGE KIT DN65 GAS x x 0-1600
3905038 LASFLENS SET DN100 A/R + GAS DN 65 x x 0-1600
3905126 weldingangeDN150water+DN65gas x x 0-1600
3905150 KIT BOILER CH x x x x x x
3905151 KIT BOILER DHW x x x x x x
3905164 CONNECTION KIT FS CH FRONT x 0-1600
3905165 CONNECTION KIT FS CH BACK x 0-1600
3905166 CONNECTION KIT FS DHW x 0-1600
3905168 COLLECTOR ASM FLOW/RETURN DN100 2B LINE/4B B2B FS x x 0-1600
3905169 COLLECTOR ASM FLOW/RETURN DN100 3B LINE/6B B2B FS x x 0-1600
3905171 BACK PACK SE Low loss header dT10-20K FS x x x
3905172 BACK PACK DE Low loss header dT10-20K FS x x x x
3905173 BOILER Low loss header dT10-20K x x x x x x
3905175 Insulation BOILER Low loss header dT10-20K x x x x x x
3905034 Low loss header DN100 x x 0-960
3905036 Bend90°DN100 x x 0-1600
3905174 InsulationBend90°DN100 x x 0-1600
3905176 Low loss header DN100 DUO kit x x 960-1600
3905177 Insulation LLH header DN100 x x 0-960
3905178 Connection kit FS cascade LLH LEFT x x 0-1600
3905179 Connection kit FS cascade LLH RIGHT x x 0-1600
3905180 BACK PACK SE Plate HEAT EXCH. dT10K x x x
3905181 BACK PACK DE Plate HEAT EXCH. dT10K x x x x
3905182 BACK PACK SE Plate HEAT EXCH. dT15K x x x
3905183 BACK PACK DE Plate HEAT EXCH. dT15K x x x x
3905184 BACK PACK SE Plate HEAT EXCH. dT20K x x x
3905185 BACK PACK DE Plate HEAT EXCH. dT20K x x x x
3905186 BOILER SE Plate HEAT EXCH. dT10K x x x
3905187 BOILER DE Plate HEAT EXCH. dT10K x x x x
3905188 BOILER SE Plate HEAT EXCH. dT15K x x x
3905189 BOILER DE Plate HEAT EXCH. dT15K x x x x
3905190 BOILER SE Plate HEAT EXCH. dT20K x x x
3905191 BOILER DE Plate HEAT EXCH. dT20K x x x x
3905192 BOILER Connection kit Plate heat exch. x x x x x x
3905193 BOILER Expansion vessel kit x x x x x x
3905194 CASCADE Plate HEAT EXCH. dT10K x x x x x x x
3905195 CASCADE Plate HEAT EXCH. dT15K x x x x x x x
3905196 CASCADE Plate HEAT EXCH. dT20K x x x x x x x

15
Product description
TRIGON L PLUS Cascade accessories
FG codes Description Single Boiler Cascade
FS
in line
Cascade
FS
B2B
Power
size
70 100 140 170 200
3905197 CASCADE PHE Connection kit x x 0-1600
3905265 CASCADE PHE Connection kit DN100 x x 0-1600
3905198 CASCADE FLUE KIT DN150 LINE x x x x x
3905199 FLUE SIPHON SET DN150 x x x x x
3905200 CASCADE FLUE KIT DN200 LINE x x x x x
3905201 FLUE SIPHON SET DN200 x x x x x x x
3905202 CASCADE FLUE KIT DN150 B2B x x x x x
3905203 CASCADE FLUE KIT DN200 B2B x x x x x
3905204 FLUE PIPE PP 100MM L=0.5M x x x x
3905205 FLUE PIPE PP 100MM L=1.0M x x x x
3905206 FLUE BEND PP 90 DEGR 100MM x x x x
3905207 FLUE BEND PP 45 DEGR 100MM x x x x
3905208 FLUE SUPPORT ELBOW PP 90 DEGR 100MM x x x x
3905209 FLUE T-PIECE PP 100MM + COVER x x x x
3905210 FLUE SIPHON SET DN100 x x x x
3905211 FLUE EXPANDER PP 100-150MM x x x x
3905212 FLUE CHIMNEY CAP + AIR VENT 100MM x x x x
3905213 FLUE WALL BRACKET 100MM x x x x
3905214 FLUE WALL PLATE 100MM x x x x
3905215 FLUE VENTILATION GRATE 100MM-200MM x x x x
3905216 FLUE PIPE PP 150MM L=0.5M x x x x x x x
3905217 FLUE PIPE PP 150MM L=1.0M x x x x x x x
3905218 FLUE BEND PP 90 DEGR 150MM x x x x x x x
3905219 FLUE BEND PP 45 DEGR 150MM x x x x x x x
3905220 FLUE BEND PP 15 DEGR 150MM x x x x x x x
3905221 FLUE EXPANDER PP 100-200MM x x x x x x x
3905222 FLUE EXPANDER PP 150-200MM x x x x x x x
3905223 FLUE T-PIECE PP 150MM + COVER x x x x x x x
3905224 FLUE WALL BRACKET 150MM x x x x x x x
3905225 FLUE WALL PLATE 150MM x x x x x x x
3905226 FLUE SUPPORT ELBOW PP 90 DEGR 150MM x x x x x x x
3905227 FLUE SUPPORT STRIP x x x x x x x
3905228 FLUE SPACER BRACKET 150MM 2PCS x x x x x x x
3905229 FLUE CHIMNEY CAP + AIR VENT 150MM x x x x x x x
3905230 FLUE CHIMNEY CAP EXT. 150MM x x x x x x x
3905231 FLUE ROOF TERMINAL PP 150MM x x x x x x x
3905232 WEATHER SLATE FLAT ROOF 150MM x x x x x x x
3905233 FLUE PIPE PP 200MM L=0.5M x x x x x x x
3905234 FLUE PIPE PP 200MM L=1.0M x x x x x x x
3905235 FLUE BEND PP 90 DEGR 200MM x x x x x x x
3905236 FLUE BEND PP 45 DEGR 200MM x x x x x x x
3905237 FLUE BEND PP 15 DEGR 200MM x x x x x x x
3905238 FLUE T-PIECE PP 200MM + COVER x x x x x x x
3905239 FLUE WALL BRACKET 200MM x x x x x x x
3905240 FLUE WALL PLATE 200MM x x x x x x x
3905241 FLUE SUPPORT ELBOW PP 90 DEGR 200MM x x x x x x x
3905242 FLUE SPACER BRACKET 200MM 2PCS x x x x x x x
3905243 FLUE CHIMNEY CAP + AIR VENT 200MM x x x x x x x
3905244 FLUE CHIMNEY CAP EXT. 200MM x x x x x x x
3905245 FLUE ROOF TERMINAL PP 200MM x x x x x x x
3905246 WEATHER SLATE FLAT ROOF 200MM x x x x x x x
3905247 FLUE ROOF TERMINAL CONC. PP 100/150MM x x x x
3905248 FLUE PIPE PP CONC 100/150MM L=0.5M x x x x
3905249 FLUE PIPE PP CONC 100/150MM L=1.0M x x x x
3905250 FLUE BEND PP 90 DEGR CONC 100/150MM x x x x
3905251 FLUE BEND PP 45 DEGR CONC 100/150MM x x x x
3905252 FLUE SUPPORT ELBOW PP 90 DEGR CONC 100/150MM x x x x
3905253 FLUE T-PIECE PP CONC 100/150MM + COVER x x x x
3905254 FLUE SIPHON SET CONC 100/150MM x x x x
3905255 FLUE CHIMNEY CAP + AIR VENT CONC 100/150MM x x x x
3905256 FLUE WALL BRACKET CONC 100/150MM x x x x
3905257 FLUE WALL PLATE CONC 100/150MM x x x x

16
FG codes Description Single Boiler Cascade
FS
in line
Cascade
FS
B2B
Power
size
70 100 140 170 200
3905259 FLUE WALL TERMINAL PP CONC 100/150MM x x x x
3905260 FLUE ADAPTER PAR - CONC 100/100-100/150 x x x x
3905261 ADAPTOR Ø100-110 FLUE/AIR x x x x
3905262 FLUE EXPANDER 130-150MM x x x x x
3905263 FLUE EXPANDER 130-200MM x x x x x
3905264 FLUE REDUCER 130-100MM x x x
Product description
TRIGON L PLUS Cascade accessories

17
Installation
Boiler transport
1. Remove the plastic strip.
2. Open the 4 upper folders, and remove the documentation
and the condense pipe.
3. Removethecartoninserts,removethecartonbox.
4. Removethe4screwsfromthebottompartoftheboilerand
fromtherollo󰀨railsonthepallet.
5. Positionandxtherollo󰀨railonthepallet,pushtheboiler
forwardalongtherollo󰀨railtotheground.
6. Movetheboilertotheconnectionortothecascaderack.
7. Remove the water and gas plastic cap, connect the condense
pipe, and follow the installation manual.
8. Whentheboilerisconnected,pushthefourbrakestoblockit.
The TRIGON L PLUS is a fully
equipped compact heating system,
whichhasbeenpre-setandtestedat
the factory.
The package dimensions for all
appliances are:
Width 750mm
Height 1200mm
Depth 800mm
Thismakesitpossibletotransport
all models in one piece through a
normal door.
Theboilercanbemovedusinga
fork-lift or pallet truck.Unpacking
instructions are printed on the
cardboardbox.Pleasefollowthe
proposed steps.
Disassembly of panelling
The appliance casing panels can
beeasilyremovedandthisis
recommended while the appliance is
beinginstalled.Thislimitsthepotential
for damage to occur.
Handling and carrying precautions:
- Wear protective clothing and gloves
to protect from any sharp edges.
- Theboilershouldbehandledwithits
pallet using a fork lifter, wheels can
beusedfornalpositioning.
Panelling should be attached and
secured with the supplied screw,
after assembly of the boiler, or after
maintenance works.
1
4x4x
4x4x
4
2
7
2x2x
5
3
A
B
C
6

Ceiling
Individual flue:
min. 500mm
Collective flue:
dependant on
the selected
flue system.
Please contact
the supplier
50 - 70 mm
18
Installation
Installation Connections
The installation location of the
CH-boiler(s)hastobe,andremain,
frost-free.
It is NOT necessary to have a purpose
provided air vent providing a twin
pipeorconcentricroomsealedue
system is used in the room or internal
spaceinwhichtheboilerisinstalled.
Neither is normally required a provision
for general cooling due to the very
lowheatlossfromtheboilerheat
exchanger and casing.
Theoorshouldbeatandleveland
havesu󰀩cientdeadweightcapacity
forthecomplete(lled)installation.
Wheelscanbeadjusted+/-10mmto
compensateeventualoorirregularity.
The ELCO TRIGON L PLUS cascade
canbemountedin2ways:
- Floor standing in line
 Allboilersstandingalongsideone
10 mm
100 mm
1000 mm
10 mm
1. Boiler return connection
2. Boilerowconnection
3. Condensate drain
4. Gas
5. Flue gas outlet
6. Air supply
anotherinaoorstandingframe.
Refer to page 21.
-Floor standing back-to-back.
 Allboilersstandingback-to-back
onaoorstandingframe.
Refer to page 22.
General guidelines:
Pay attention to the minimum
distance required between the
boilers, walls and ceiling for
installing and removing the housing
(refer to above) for commissioning
and servicing and installing the ue
system (refer to chapter 7).
Ifyouhaveoptedtobuildthehydraulic
part yourself, then ELCO recommends
using “Connection set TRIGON L PLUS
assingleboiler”foreachboiler.
1234
5 6

19
Installation
Hydraulics Circulation pumps
Pumpheaddiagram,boilertype60–70 Pumpheaddiagram,boilertype120–140
Pumpheaddiagram,boilertype100 Pumpheaddiagram,boilertype170–200
Boiler type Pump type Circulating water volume heat cell
(m3/h - l/min)
Residual head
(mH2O - mbar - kPa)
ΔT20 (K) ΔT25 (K) ΔT20 (K) ΔT25 (K)
60 1 x WILO PARA 8 2,4 - 40,6 1,9 - 32,5 3,0 - 300 - 30 5,2 - 520 - 52
70 1 x WILO PARA 8 2,8 - 46,7 2,2 - 37,4 1,5 - 150 -15 4,0 - 400 - 40
100 1 x WILO PARA 9 3,8 - 64,7 3,1 - 51,7 - 2,0 - 200 - 20
120 2 x WILO PARA 8 2x 2,4 - 40,6 2x 1,9 - 32,5 3,3 - 330 - 33 5,4 - 540 - 54
140 2 x WILO PARA 8 2x 2,8 - 46,7 2x 2,2 - 37,4 1,5 - 150 - 15 4,0 - 400 - 40
170 2 x WILO PARA 9 2x 3,8 - 64,7 2x 3,1 - 51,7 - 2,0 - 200 - 20
200 2 x WILO PARA 9 2x 3,8 - 64,7 2x 3,1 - 51,7 - 2,0 - 200 - 20
For single boiler installation the connection to a low velocity header and secondary circuit pump is strongly
suggested.
For installation of cascaded boilers the connection to a low velocity header and secondary circuit pump is
mandatory.
Temp di󰀨erential nominal
TheWILOPARA8or9circulationpump,whichisinstalledatthefactoryfortheboiler,operatescontinuouslyandadaptsits
pumpspeedtoheatrequirements(ΔT).
TheATGelectroniccontinuestocontroltheboiler’soutputsuchthattheboilertemperaturesetpointismaintained.
Pumpspeedcontrolcontrolstheboilerpump’sspeedinawaythattheparameterizednominaltemperaturedi󰀨erentialof
boilerreturnandboilerowismaintained.
Ifthee󰀨ectivedi󰀨erentialisgreaterthanthenominaldi󰀨erential,thepump’sspeedisincreased,otherwiseitisdecreased.

20
Installation
Cascade oor standing in line
Floor standing rack assembly
1. Positionthelowerbeamonthe
ground in the required location.
2. Fitthelowerbracketsonthelower
beamusingthesuppliedM8bolts,
spring washers and nut.
3. Fit the vertical columns on the lower
bracketusingthesuppliedM8bolts,
spring washers and nut.
4. Fittheupperbracketsonthe
vertical pale using the supplied M8
bolts,springwashersandnut.
5. Fittheupperbeamontheupper
bracketsusingthesuppliedM8
bolts,springwashersandnut.
Attention: once in the correct and
nal position, the oor standing
rack has to be xed on the ground.
Collector assembly
6. Placetheowwatercollectorsin
the upper recess.
7. Place the return water collectors in
the middle recess. Couple the water
lines using the supplied DN100
gaskets,M16bolts,springwashers
and nuts.
8. Place the gas collectors in the lower
recess. Couple the gas lines using
the supplied DN65 gaskets, M12
bolts,springwashersandnuts.
Boiler positioning
9. Movetheboilerinfrontoftheoor
standing rack. Once connected the
boilerwithdedicatedconnectionkit,
pushthefourbrakestoblockit.
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3
4
5
6-7-8
9
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