Thermal Solutions AMP 1000 User manual
Heating Boiler Models Hot Water Supply
Boiler Models
AMP 1000 AMP 2500 AMPW 2500
AMP 1250 AMP 3000 AMPW 3000
AMP 1500 AMP 3500 AMPW 3500
AMP 2000 AMP 4000 AMPW 4000
Model: ______________________________________________
Serial Number: ______________________________________________
Installation Date: ______________________________________________
Heating Contractor: __________________________________________
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instrucons.
• If you cannot reach your gas supplier,
call the re department.
Installaon and service must be performed
by a qualied installer, service agency or the
gas supplier.
WARNING: If the information in these
instrucons is not followed exactly, a re
or explosion may result causing property
damage, personal injury or death.
Save this manual for future reference.
PN: 108588-01 REV. 6
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Table of Contents
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Indicates an imminent hazardous situation which, if not avoided,
willresultin death, seriousinjuryorsubstantialpropertydamage.
Indicates a potentially hazardous situation which, if not avoided,
could result in death, serious injury, or substantial property
damage.
Indicatesapotentiallyhazardoussituation which,if not avoided,
may result in moderate or minor injury, or property damage.
Indicates special instructions on installation, operation, or
maintenance which are important but not related to personal
injury hazards.
CAUTIONCAUTION
NOTICENOTICE
!
!
!
5
A. Local Codes
B. Warranty
C. Shipment Damage
D. Connecng Gas Supply Line
E. Appliance Operaon
F. Gas Leakage (If you detect or smell gas...)
G. Maintenance
H. Freeze Protecon Fluids
I. Product Idencaon Label
6
II(continued)
J. Factory Test and Inspecons
K. Disclaimers and Local Codes
National Fuel Gas Code, NFPA 54/ANSI
Z223.1, and/ or CSA B149.1 Natural Gas and
Propane Code
Standard for Controls and Safety Devices for
Automacally Fired Boilers, ANSI/ ASME CSD-1
!
!
7
This manual also covers the AMP Hot Water Supply Boilers
designed for heang potable water. (AMPW 2500, 3000,
3500, 4000) Informaon specic to the Dual Gas model
can be found in the appendices.
Specication AMP Boiler Models
1000 1250 1500 2000 2500 3000 3500 4000
Fuel NG or LP NG or LP NG or LP NG or LP NG or LP NG or LP NG or LP NG or LP
Max. Water Temp.
(°F)1210 210 210 210 210 210 210 210
Max. Working Pres.
(psi) 160 160 160 160 160 160 160 160
Standard Safety
Relief Valve (psi)250 50 50 50 60 60 75 75
Water Vol. (gal) 12 12 13.9 17.2 36.4 36.4 47.1 47.1
Heat Transfer Area
(sq. ft.) 100 100 120 153 300 300 403 403
Approx. Shipping
Weight (lb) 922 922 1217 1217 2038 2038 2485 2485
1 Appliance will go into hard lockout if temperature exceeds 200 0F.
2 The standard relief valve pressure rating for all AMPW models is 150 psi.
Note: Optional 30, 50, 60, 75, 100, and 125 psi relief valves are available for all AMP Boiler models.
AMP
Boiler Model
Input (MBH) Gross
Output
(MBH)
Net Ratings
Water1(MBH)
Thermal
Eciency
(%)
Combustion
Eciency
(%)
Min. Max.
1000 200 1000 970 843 97 97
1250 250 1250 1213 1055 97 97
1500 300 1500 1455 1265 97 97
2000 400 2000 1940 1687 97 96.9
2500 500 2500 2425 2109 97 97
3000 600 3000 2910 2530 97 97
3500 700 3500 3395 2952 97 97
4000 800 4000 3880 3374 97 97
1Ratings shown are for installations at sea level and elevations up to 2000 ft. at minimum vent
length. For high altitude installations above 2000 ft. consult factory.
8
III(continued)
Dimensions
(in.)
AMP Model
1000 1250 1500 2000 2500 3000 3500 4000
A 45-1/2 45-1/2 66-1/8 66-1/8 75-5/8 75-5/8 97-1/8 97-1/8
B 54 54 72-1/2 74-5/8 83-3/4 83-3/4 105-1/8 105-1/8
C 55-7/8 55-7/8 76-1/2 76-1/2 86-1/2 86-1/2 108 108
D 34-1/4 34-1/4 34-1/4 34-1/4 46 46 46 46
E 13-3/8 13-3/8 13-3/8 13-3/8 19-1/4 19-1/4 19-1/4 19-1/4
F 42-3/4 42-3/4 42-3/4 42-3/4 55 55 55 55
G 36-1/8 36-1/8 36-1/8 36-1/8 48-3/8 48-3/8 48-3/8 48-3/8
H 3 3 3-1/4 3-1/4 3 3 4 4
I 6-7/8 6-7/8 18-7/8 18-7/8 15-7/8 15-7/8 23-7/8 23-7/8
J 10-3/8 10-3/8 10-3/8 10-3/8 10-7/8 10-7/8 10-7/8 10-7/8
K 8-3/4 8-3/4 6-5/8 8-3/4 8-3/8 8-3/8 8-3/8 8-3/8
L 40-1/2 40-1/2 40-1/2 40-1/2 52-5/8 52-5/8 52-5/8 52-5/8
M 44-3/8 44-3/8 44-3/8 44-3/8 57-3/4 57-3/4 57-3/4 57-3/4
N 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8
O 9-3/4 9-3/4 9-3/4 9-3/4 9-3/4 9-3/4 9-3/4 9-3/4
P 13-3/8 13-3/8 13-3/8 13-3/8 19-1/4 19-1/4 19-1/4 19-1/4
Q 6-1/8 6-1/8 6-1/8 6-1/8 7-1/8 7-1/8 9-1/8 9-1/8
R 11-1/8 11-1/8 11-1/8 11-1/8 11-1/8 11-1/8 13-1/8 13-1/8
S 23-1/4 23-1/4 23-1/4 23-1/4 29-3/4 29-3/4 29-3/4 29-3/4
T 32-1/8 32-1/8 32-1/8 32-1/8 42-3/8 42-3/8 42-3/8 42-3/8
Gas Inlet 1 1 1.25 1.25 1.5 1.5 2.0 2.0
Outlet Pipe 3 3 3 3 4 4 4 4
Inlet Pipe 2-1/2 2-1/2 2-1/2 2-1/2 4 4 4 4
Air Intake 8 8 8 8 10 10 12 12
Vent Outlet 8 8 8 8 10 10 12 12
Condensate
Drain 1 1 1 1 1 1 1 1
Drain Line 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
X-COG 18-3/8 18-3/8 18-3/8 18-3/8 25-1/8 25-1/8 26-7/8 26-7/8
Y-COG 17-3/4 17-3/4 21-5/8 25-5/8 31-1/2 31-1/2 40-3/4 40-3/4
Z-COG 21 21 22-5/8 20-3/4 26-3/4 26-3/4 27-1/2 27-1/2
10
1. Communicaon Interface (ConcertTM Boiler Control)
2. Main appliance control
3. Control box
4. ON/OFF switch
5. Main gas valve
6. Blower
7. BluejetR burner
8. Ignion electrode
9. Flame observaon port
10. Thermal fuse
11. High gas pressure switch
12. Low gas pressure switch
13. Outlet/Supply water connecon
14. Water ow switch
15. Gas supply line
11
16. Inlet/Return water connecon
17. Supply/outlet water temperature sensor
18. Return/Inlet water temperature sensor
19. Low water cut o probe and reset box
20. Temperature and pressure gauge
21. Pressure relief valve
22. Condensate drain trap
23. Minimum combuson air proving switch
24. Blocked vent switch
25. Combuson air lter box
26. Exhaust vent connecon
27. Heat exchanger
IV(continued)
14
A. Unpacking and Inspecon
NOTICENOTICE
B. Installaon and Operaon Manual
!
15
A. General Installaon
Naonal Fuel Gas
Code, ANSI Z223.1/NFPA 54, and/or Natural Gas
and Propane Installaon Code, CAN/CSA B149.1.
Standard for
Controls and Safety Devices for Automacally Fired
Boilers, ANSI/ASME CSD-1.
NOTICENOTICE
!
16
B. Appliance Mounng
Contaminants to Avoid:
(CFC’s)
Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Anti-static fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning
solvents found in household laundry rooms.
Adhesives used to fasten building products and
other similar products
Excessive dust and dirt
Areas likely to have contaminants:
Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants
New building construction
Remodeling areas
Garages with workshops
VI(continued)
17
C. Clearances
D. Clearances (French)
E. Closet and Alcove installaon
VI(continued)
AMP
1000 20 22 6 24 20
1250 20 22 6 24 20
1500 24 22 6 24 20
2000 24 22 6 24 20
2500 36 22 6 36 20
3000 36 22 6 36 20
3500 48 22 6 36 20
4000 48 22 6 36 20
NOTICENOTICE
18
A. General Venng Guidelines
aonal
Fuel Gas Code, ANSI Z223.1/NFPA 54
B. Venng Design Requirements
1. Engineered Venng Method (recommended).
WARNINGWARNING
!
e. Manifolded venng
2. Equivalent length method:
NOTICENOTICE
19
C. General Terminaon
VII(continued)
NOTICENOTICE
CAUTIONCAUTION
I
!
20
D. Field Installaon
VII(continued)
NOTICENOTICE
Do not exceed maximum vent/combustion
air system length.
WARNINGWARNING
!
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