Electrolux AOFP061U User manual

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SAFETY INSTRUCTIONS ......................................................... Page 10
A.1 GENERAL INFORMATION........................................................ Page 11
A.1.1 Foreword ..................................................................................................................... Page 11
A.2 TECHNICAL DATA .................................................................... Page 11
A.2.1 Materials and fluids used ............................................................................................ Page 11
A.2.2 Dimensions, performance and consumption ............................................................ Page 11
A.2.3 Physical safety features, hazards ............................................................................... Page 12
B.1 INSTALLATION ......................................................................... Page 12
B.1.1 Immediately inspect for shipping damage ................................................................. Page 12
B.1.2 Removing the packaging ............................................................................................ Page 12
B.1.2.1 Removing the packaging and handling ...................................................................... Page 13
B.1.2.2 Disposing of the packaging ........................................................................................ Page 13
B.1.3 Positioning .................................................................................................................. Page 13
B.1.3.1 Installation of the condensation tray ........................................................................... Page 14
B.1.3.2 Positioning the spacers .............................................................................................. Page14
B.1.3.3 Positioning on the “Cook&Chill” stacked units ........................................................... Page 15
B.1.3.4 Positioning the top ...................................................................................................... Page 16
B.1.4 Draining the water ....................................................................................................... Page 16
B.1.4.1 Manual draining ........................................................................................................... Page 16
B.1.4.2 Automatic draining ...................................................................................................... Page 16
B.1.5 Positioning appliances arranged for use with remote units and positioning of
condensing units ........................................................................................................ Page 18
B.1.6 Electrical connection ................................................................................................... Page 18
B.1.7 Putting the lines under vacuum and charging with refrigerant gas
(for remote units) ......................................................................................................... Page 18
B.1.7.1 Leakage test ................................................................................................................ Page 18
B.1.7.2 Vacuum ........................................................................................................................ Page 18
B.1.7.3 Charging with refrigerant ............................................................................................ Page18
B.1.8 Checks to be made when starting up the appliance .................................................. Page 19
TABLE OF CONTENTS
USA

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To reduce the risk of fire, electrical shock, or injury when using your appliance, please follow these basic
precautions including the following:
• Read all instructions before using your appliance.
• This Manual does not cover every possible condition and situation that may occur. Use common sense and caution
when installing, operating and maintaining this appliance.
• FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
• The installation of this unit must conform to local codes or, in the absence of local codes, to all National Codes
governing plumbing, sanitation, safety and good trade practices.
•BEFORE SERVICING, DISCONNET THE ELECTRICAL SERVICE AND PLACEARED TAGAT THE DISCONNECT
SWITCH TO INDICATE WORK IS BEING DONE ON THAT CIRCUIT.
•NOTICE: CONTACTYOUR AUTHORIZED SERVICE COMPANYTO PERFORM MAINTENANCEAND REPAIRS.
•NOTICE: Using any parts other than genuine factory manufactured parts relieves the manufacturer of all warranty and
liability.
•NOTICE: Manufacturer reserves the right to change specifications at any time without notice.
•WARNING: The equipment warranty is not valid unless the appliance is installed, started and demonstrated under
the supervision of a factory trained installer.
•WARNING: The unit must be installed by Personnel who are qualified to work with electricity and plumbing. Improper
installation can cause injury to personnel and/or damage to the equipment. The unit must be installed in accordance
with applicable codes.
SAVE THESE
INSTRUCTIONS
SAFETY INSTRUCTIONS

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2 - AOFP101U blast freezers
External dimensions:
Width 35.24" 895 mm
Depth with door closed 39.17" 995 mm
Depth with door open 54.27" 1378.5 mm
Height 68.11" 1730 mm
Cell dimensions:
Width 19.90" 505.5 mm
Depth 27.76" 705 mm
Height 35.43" 900 mm
Productivity (according to specifications) (*):
Minutes 120 minutes
Pounds 110.23lbs/50Kg
Pans:
12" x 20" x 2 1/2"
325mm x 530mm x 65mm
Number of Pans 10
13" x 18"
330.2mm x 457.2mm
Number of Pans 10
Power supply voltage 208V/3ph/60Hz
Total Power 3388 watts
Refrigerant capacity (R404A) 9.92lbs/4500g
No. of defrostings in 24 Hour 3
High side design pressure 338psig
Low side design pressure 174psig
3 - AOFP102U blast freezers
External dimensions:
Width 49.21" 1250 mm
Depth with door closed 45.20" 1148 mm
Depth with door open 69.61" 1768 mm
Height 68.11" 1730 mm
Cell dimensions:
Width 26.38" 670 mm
Depth 33.19" 843 mm
Height 35.43" 900 mm
Productivity (according to specifications) (*):
Minutes 120 minutes
Pounds 154.32lbs/70Kg
PANS:
20" x 25" x 2 1/2"
650mm x 530mm x 65mm
Number of pans 10
18"x 26"
660.4mm x 457.2mm
Number of pans 10
Power supply voltage 208V/3ph/60Hz
Total Power 4910 watts
Refrigerant capacity (R404A) 12.08lbs/5480g
No. of defrostings in 24 hour 3
High side design pressure 343psig
Low side design pressure 174psig
A.1.1FOREWORD
The purpose of this manual is to provide the necessary
information for the correct installation of the appliance.
Consequently, the manual and all the technical documentation
enclosed with the appliance must be kept with the appliance at
all times so that they can be consulted by the technician or end
user. It is important to inform the appliance user about regulations
concerning safety during and after installation.
Read the instructions in the manual carefully before carrying out
any operation whatsoever on the appliance, as they give important
information about the standards and rules governing its
installation and safe use. Improper installation, adjustment,
alteration, service or maintenance can cause property
damage, injury or death. Failure to observe the instructions
in this manual when carrying out any operations on the
appliance will relieve the manufacturer of all liability. Using
any parts other than factory manufactured parts relieves the
manufacturer of all warranty and liability.
No part of this of this manual may be reproduced.
A.2.1 MATERIALS AND FLUIDS USED
The product contact zones are made of steel. An HFC refrigerant,
in compliance with current legal standards, is used in the
refrigerating units. The type of refrigerant gas used is stated on
the data plate.
A.2.2DIMENSIONS, PERFORMANCE ANDCONSUMPTION
1 - AOFP061U blast freezers
External dimensions:
Width 35.31" 897 mm
Depth with door closed 39.17" 995 mm
Depth with door open 54.27" 1378.5 mm
Height 41.73" 1060 mm
Cell dimensions:
Width 19.90" 505.5 mm
Depth 27.75" 705 mm
Height 17.72" 450 mm
Productivity (according to specifications) (*):
Minutes 120 minutes
Pounds 66.14lbs/30Kg
PANS:
12" x 20" x 2 1/2"
325mm x 530mm x 65mm
Number of Pans 6
13" x 18"
330.2mm x 457.2mm
Number of Pans 6
Power supply voltage 208V/3ph/60Hz
Total power 1970 watts
Refrigerant capacity (R404A) 5.13lbs/2327g
No. of defrostings in 24 hour 3
High side design pressure 405psig
Low side design pressure 174psig
A.1 GENERAL INFORMATION
A.2 TECHNICAL DATA
(*) The total weight of the chilled product has been placed on the pans with a height 1.57"/40 mm. Unit running at 100.4°F /+38°C
ambient temperature. Following NATIONAL SANITATION FOUNDATION rule number seven (7), the product has been chilled from
140°F /60°C to 39.2°F /4°C in shown minutes.

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4 - AOFP201RU blast freezers (for use with remote unit)
External dimensions:
Width 40.94" 1040 mm
Depth with door closed 37.60" 955 mm
Depth with door open 55.96" 1421.5 mm
Height 70.20" 1783 mm
Cell dimensions:
Width 20.69" 525.5 mm
Depth 27.75" 705 mm
Height 57.20" 1453 mm
Productivity (according to specifications) (*):
Minutes 120 minutes
Pounds 220.46lbs/100Kg
PANS:
20" x 25" x 2 1/2"
530mm x 650mm x 65mm.
Number of pans 20
18" x 26"
457.2mm x 660.4mm
Number of Pans 20
Power supply voltage 208V/3ph/60HZ
Total Power 1440 watts
Refrigerant type R404A
No. of defrostings in 24 hours 3
High side design pressure 370psig
Low side design pressure 174psig
(*) The total weight of the chilled product has been placed on the
pans with a height 1.57"/40 mm. Unit running at 100.4°F (+38°C)
ambient temperature. Following NSF rule number seven (7), the
product has been chilled from 140°F /60°C to 39.2°F /4°C in
shown minutes.
Maximum room temperature: 100.4°F/+38°C
Thermostatic valve (i.e.type DANFOSS) type 067B4004
Orifice for valve (i.e.type DANFOSS) type 067B2089
Thermostatic element (i.e.type DANFOSS) type 067B3358
RECOMMENDED COOLING UNIT SPECIFICATIONS
FOR CUSTOMER SUPPLIED COMPRESSOR
Refrigerant power HMBP [W] 17000
condensation temp. at 113°F/+45°C
evaporation temp. at 23°F/-5°C
suction gas temp. at 68°F/20°C
without liquid subcooling
Refrigerant power HMBP [W] 9050
condensation temp. at 113°F/+45°C
evaporation temp. at -4°F/-20°C
suction gas temp. 68°F/20°C
without liquid subcooling
Refrigerant power HMBP [W] 5570
condensation temp. 113°F/+45°C
evaporation temp. at -22°F/-30°C
suction gas temp. at 68°F/20°C
without liquid subcooling
A.2.3PHYSICALSAFETY FEATURES, HAZARDS
The appliance has no sharp or projecting parts.
DANGER! DO NOT REMOVE. There are guards on the units to
prevent access to components which require air movement.
WEARPROTECTIVEGLOVESWHENUNPACKING
ANDINSTALLINGTHE APPLIANCE.
Read these instructions carefully before
attempting installation. Installation and initial startup should be
performed by a qualified installer. Unless the installation
instructions for this product are followed by a qualified service
technician (a person experienced in and knowledgable with the
installation of commercial equipment) then the terms and
conditions on the Manufacturer's Warranty will be rendered void
and no warranty of any kind shall apply.
IF IN DOUBT PLEASE CONTACT LOCAL SERVICE
AGENCY.
B.1.1 IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
The container should be examinded for damage before and
during unloading. The freight carrier has assumed responsibility
for its safe transit and delivery. If damaged equipment is
received, either apparent or concealed, a claim must be made
with the delivering carrier. Apparent damage or loss must be
noted on the freight bill at the time of delivery. The freight bill must
then be signed by the carrier representative (Driver). If the bill
is not signed, the carrier may refuse the claim. The supply can
supply the necessary forms. A request for inspection must be
made to the carrier within 15 days if there is concealed damage
or loss that is not apparent until after the equipment is uncrated.
The carrier should arrange an inspection. Be certain to hold all
contents plus all packing material. Under no circumstances
should a damaged appliance be returned to the manufacturer
without prior notice and written authorization.
CAUTION:
The operations described below should be carried out in
compliance with current safety regulations, with reference
both to the equipment used and the operating procedures.
IMPORTANT: Before moving the appliance, make sure that
the load-bearing capacity of the lifting equipment to be used
is suitable for the weight of the appliance.
B.1.2 REMOVING THE PACKAGING (see picture 1)
FIG.1
B.1 INSTALLATION
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FIG.2
FIG.3
FIG.4
FIG.5
FIG.6
FIG.7
FIG.8
B.1.2.1 Removing the packaging and handling
Cut the straps and remove the protective film, taking care not to
scratch the sheet metal if scissors or blades are used. Remove
the cardboad top, the polystyrene corners and the vertical
protection pieces. For appliances with stainless-steel cabinets,
carefully remove the protective film without tearing it, to avoid
leaving glue stuck to the surface.
Should this happen, remove the traces of glue with a non-
corrosive solvent, rinsing it off and drying carefully. It is advisable
to go over all the stainless steel surfaces with a cloth coated with
vaseline oil, in order to form a protective film. Use a pallet-jack
or fork-lift truck to lift appliances. Inserting the forks under the
pallet, lift the appliance and carry it to the place of installation,
making sure that the load is balanced. Remove the equipment
from the wooden pallet, move it to one side, then slide it onto the
floor.
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4
5
3
26
7

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NB (for models with on board unit): appliances with unit on
board must be handled in the upright position.
If the equipment is handled in a horizontal position, make sure
to wait a few hours before operating it. This is to give the oil time
to settle.
CAUTION:
Do not push or pull the appliance to move it, as it may tip over.
B.1.2.2 Disposing of the packaging
Packaging materials should be disposed of in accordance to
the binding laws in the country where the appliance is to be used.
Recyclable plastic parts are marked as follows:
polythene: outer wrapping, instructions booklet bag
PE
polypropylene: straps
PP
polystyrene foam: corner pads
PS
B.1.3 POSITIONING
Install the equipment, taking all the safety precautions
required for this type of operation, also respecting the
relevant fire-prevention instructions.
Place the appliance in a ventilated room and away from
heat sources such as radiators or air-conditioning
systems, in order to allow the cooling of the refrigerating
unit components.
Never cover the condenser, not even temporarily, as
this may jeopardise the operation of both the condenser and the
appliance.
Should the appliance be installed in rooms where there are
corrosive substances (chlorine, etc.), it is advisable to wipe over
all the stainless steel surfaces with a cloth coated with vaseline
oil to create a protective film.
The room temperature should not exceed 89.6°F/+32°C in order
to maintain the recommended internal temperatures. Make
sure to position the appliance at least 1.97"/50mm from any
machines present in the room (in fact, close proximity can create
problems of condensation forming on the walls of the appliance),
also taking into consideration the space needed for door opening.
Pay particular attention to levelling of the floor on which the
appliance stands, in order to ensure its optimal operation.
IMPORTANT:
Level the appliance, otherwise its operation could be com-
promised.
Adjust the height and level the appliance by means of the
leveling feet, checking that the door opens and closes properly.
+50 mm
+ 1.97 "
-10 mm
- 0.39 "
B.1.3.1 Installation of the condensation tray (see pict. 1- 5)
2
1

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AOFP061U, AOFP101U and AOFP102U models: the
condensation drain tray holder guides are fitted externally on the
bottom of the appliance. Take the bowl from inside the chamber
and slide it on to the holder guides.
AOFP201RU model does not have condensation drain tray.
B.1.3.2 Positioning the spacers
AOFP061U, AOFP101U and AOFP102U models: fitting the
spacers. The spacers must be positioned on the back of the
cabinet (see figures here below):
A
A
and screwed on with eight M5 x 12 screws, screwing them into
the mounting holes. The spacers have the function of keeping
the appliance a certain distance from the wall to allow the
refrigerating unit elements to cool properly. Failure to install the
spaces will void warranty and any responsibility of the
manufacturer.
B.1.3.3 Positioning of the “Cook&Chill” stacked units
If the AOFP061U blast freezer will be used to make a new a
“Cook&Chill” unit, please follow the instructions below, making
reference to the steps illustrated:
- take the 6 GN 1/1 oven and remove its leveling feet (see picture
"A")
- take the 4 spacer panels and fit them to the mounting holes on
the bottom of the oven (see picture "B")
3
4
5
A = spacers
B
A

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- fit the oven to the top of the chiller (see picture "C")
- take the 3 supports and fit them into place (see picture "D")
Note: When installing the oven on top of the chiller, refer to the
instructions in the oven handbook.
Caution: If the chiller has a top, remove it by following the
instructions in section B.1.3.4. The stacking kit code number for
“Cook&Chill” is F881011.
B.1.3.4 Positioning the top
If the AOFP061U chiller is not to be stacked on the “Cook&Chill”
unit, order and fit the top kit (code F880027).
To fit the top, follow the instructions given below, making
reference to the steps illustrated
- take the hinge and fit it to the top of the chiller, externally on the
left, using the supplied M5X12 screws (see picture "A")
- position the polysterol cover (see picture "B")
- position the top and secure it on the front with two M5x12
screws, using the mounting holes on the crosspiece and door
bracket, and on the back with four M2x19 (see picture "C")
C
D
A
B
C

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DRAININGTHEWATER
B.1.4.1 Manual draining
The AOFP061U, AOFP101U, AOFP102U have a drain hole and
plug, and when the plug is removed any liquids in the chamber
flow out into the tray positioned under the cabinet. This tray must
be emptied once a day. Replace the drain plug immediately after
cleaning.
Note: make sure the drain tray has been emptied before
removing the drain plug.
B.1.4.2 Automatic draining
For AOFP061U, AOFP101U and AOFP102U models: periodic
emptying of the liquid drain tray can be avoided by connecting
the chamber drain, located on the bottom of the appliance, to a
drainage system, or by connecting a hose to the drain and
running the water into a floor grate.
For AOFP201RU models: periodic emptying of the liquid drain
tray can be avoided by connecting the cell drain, located on the
evaporator tray, to a drainage system with the special accesso-
ries supplied (see pictures below), choosing the most suitable
side for draining the condensation.
Installation of condensate plumbing
HEATING
CABLE (*)
HEATING
CABLE (*)
-5
1
2
4
5
6
3

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-5
-5
It is advisable to use a floor grate.
For AOFP061U, AOFP101U and AOFP102U appliances, the
drain diameter is 1½”, therefore it is advisable to use a 1½” drain
hose.
For AOFP201RU appliances, the drain diameter is ¾”, therefore
it is advisable to use a ¾” drain hose.
The drainage course to the open drain must be fitted with a trap,
to prevent any backflow from the sewage network reaching the
internal pipes in the appliance. Make sure there are no kinks in
the hosing or elbows in the metal pipes in the drainage course.
Avoid horizontal stretches, where water may collect and stagna-
te.
Note: before removing the drain plug to drain off the chamber,
make sure the appliance has been connected to a drain trap
system, or that the drain tray has been emptied.
CAUTION:
This equipment is to be installed to comply with the applicable
Federal, State or local plumbing codes.
B.1.5POSITIONING APPLIANCES ARRANGED FOR USE
WITHREMOTE UNITS AND POSITIONING OFCONDENSING
UNITS
Important: the operation must be carried out by professionally
qualified personnel.
Install the unit following all safety measures required for this
type of operation.
Place the condenser unit in a well-ventilated room a long way
from heat sources.
If the remote unit is to be installed outdoors, it must be protected
against natural elements with a cover, which must not impair the
ventilation of the condenser unit.
The pipe cross-section must comply with the specifications in
the technical data:
RECOMMENDED COOLING UNIT SPECIFICATIONS
FOR CUSTOMER SUPPLIED COMPRESSOR
Refrigerant power HMBP [W] 17000
condensation temp. at 113°F/+45°C
evaporation temp. at 23°F/-5°C
suction gas temp. at 68°F/20°C
without liquid subcooling
Refrigerant power HMBP [W] 9050
condensation temp. at 113°F/+45°C
evaporation temp. at -4°F/-20°C
suction gas temp. 68°F/20°C
without liquid subcooling
Refrigerant power HMBP [W] 5570
condensation temp. 113°F/+45°C
evaporation temp. at -22°F/-30°C
suction gas temp. at 68°F/20°C
without liquid subcooling
See also the drawing here below:
A
B
A
B
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