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  9. Electrolux FFLE3911QW User manual

Electrolux FFLE3911QW User manual

Tech Sheet – Laundry Center FFL(E/G)3911/4033 GD000006035-B
Page 1 of 11
DIAGN STIC SYSTEM – FFL(E/G)3911QW and FFL(E/G)4033QW (Washer)
This information is intended for Qualified Technicians Only.
CAUTION: DISCONNECT ELECTRICAL POWER BEFORE SERVICING
1 Diagnostic Mode
This mode is used in several conditions:
•In factory assembly line to perform a manual test of the machine functionality (final
assembly test).
•By service to check for faults and repair the machine.
•In the labs to check the machine functions.
2 Entering Diagnostic Mode
1. Set the cycle selector to pre-soak on both models (near 9 o’clock position) and the temperature
knob at the far left CCW position (hot for both models). The other knobs and switches do not
matter.
2. If the unit is not plugged in, plug in and skip to step 6 or do a full control reset as in steps 3 to 5.
3. Hold the selector knob for 6 to 8 seconds and within 5 seconds complete steps 4 and 5.
4. Move the temperature knob to the far right position CW and push the selector knob
momentarily (<1 second)
5. The unit will indicate a full control reset by beeping 3 times, then move the temperature
knob to the far left CCW position (hot for both models)
6. Within 5 seconds complete the following to enter diagnostic mode.
7. Move the temperature knob to the far right CW position and push the selector knob momentarily
(<1 second)
8. Move the temperature selector to the far left CCW and push the selector knob momentarily (<1
second)
9. There will be a long beep signalling the entry into diagnostic / line test mode, if not start over with
an effort to perform the series faster or with more precision.
Tech Sheet – Laundry Center FFL(E/G)3911/4033 GD000006035-B
Page of 11
3 Diagnostic Program Definition
1. Cycle Selector knob in the Normal position 12 o’clock is the zero position where the switches can be
checked.
2. Turn the Cycle Selector knob (1) click clockwise from Normal position.
•The lid lock will activate and the hot water solenoid will activate and hot water shall enter the
tub.
•Note: Clutch actuator starts rotating to find the "disengaged" position, when there it stops.
3. Turn the Cycle Selector knob (2) clicks clockwise from Normal position.
•The cold water solenoid will activate and cold water shall enter the tub.
•Note: Clutch actuator rotates to find the "disengaged" position, when there it stops.
4. Turn the Cycle Selector knob (3) clicks clockwise from Normal position.
•The lid lock will deactivate and the lid can be opened.
5. Turn the Cycle Selector knob (4) clicks clockwise from Normal position.
•The lid lock will activate and both the hot and cold water solenoids will turn on and fill up to a
certain level. After the Pressure Sensor has been satisfied, agitation will begin.
•If softener option is available on the machine, then the softener solenoid will also activate and
the softener compartment will be filling up and siphoning cold water at the same time.
6. Turn the Cycle Selector knob (5) clicks clockwise from Normal position.
•The drum will stop and the drain pump will activate, draining out any water in the tub.
•After draining the clutch actuator will start moving continuously, for about 1 minute
7. Turn the Cycle Selector knob (6) clicks clockwise from Normal position.
•The Drain Pump turns on until no water is detected on the sensor, the clutch actuator rotates
to find the "engaged" position
•The Drain Pump turns off just before the drum starts its rotation to a high speed spin.
8. Turn the Cycle Selector knob (7) clicks clockwise from Normal position.
•The control will signal the last 3 error codes. Press the cycle Selector to scroll through them.
(See the part about reading error codes)
•Press and hold the selector knob for at least 5 seconds in this position to clear the alarm
history.
4 Exiting Diagnostics Mode
Any one of the following methods may be used to exit DM:
•Disconnect power and wait 5-8 seconds then reconnect power.
•Press and hold the knob for at least 5 seconds in selector position modes 1 to 6 CW.
•The machine exits diagnostic mode after 15 minutes of no UI activity.
Tech Sheet – Laundry Center FFL(E/G)3911/4033 GD000006035-B
Page 3 of 11

N TE
The machine configuration for electrical test mode at the next power on after diagnostic mode, is not
active. So it is not necessary to power off the machine again.
1 User Interface Test
Selector position: Position 0, 12 o’clock, top center, the normal wash position
Purpose of test: Function of switches and buzzer.
Activated components: Buzzer with a switch change
UI behaviour Change switch positions and the buzzer beeps
Working conditions: Drum stopped, door unlocked
2 Hot Water Valve Test
Selector position: Turn 1 click clockwise from the top.
Purpose of test: Water loading from the hot water valve.
Activated components: Door lock, hot water valve, clutch motor
UI behaviour None
Working conditions: Door locked, water level lower then 140mm, for max. 5 minutes. The clutch
moves to the agitate position, if it was in spin.
3 Cold Water Valve Test
Selector position: Turn 2 clicks clockwise from the top.
Purpose of test: Water loading from the cold water valve.
Activated components: Door lock and cold water valve, clutch actuator
UI behaviour None
Working conditions: Door locked, water level lower then 140mm, for max. 5 minutes. The clutch
moves to the agitate position, if it was in spin.
4 Door Lid Unlock Test
Selector position: Turn 3 clicks clockwise from the top.
Purpose of test: Deactivate the door lock.
Activated components: Door lock.
UI behaviour None
Working conditions: Drum stopped
Tech Sheet – Laundry Center FFL(E/G)3911/4033 GD000006035-B
Page 4 of 11
5 Three Water Valves Test
Selector position: Turn 4 clicks clockwise from the top.
Purpose of test: To test both hot and cold and, if present, softener water valves and the
softener siphon drains fully, agitate function.
Activated components: Door lock, three water valves, main motor
UI behaviour None
Working conditions: Door locked, Add while water level lower than 55mm, for max. 5 minutes.
The clutch moves to the agitate position, if it was in spin. Agitate begins
6 Drain and Clutch Test
Selector position: Turn 5 clicks clockwise from the top.
Purpose of test: Drain system with the clutch mechanism
Activated components: Door lock, drain pump, clutch actuator
UI behaviour None
Working conditions: Door locked, drum stop, run clutch to spin mode and drain until empty +10
seconds more. Run clutch actuator for about 100 seconds
7 Drain and Spin Test
Selector position: Turn 6 clicks clockwise from the top.
Purpose of test: Verify drain system, and Pressure Sensor calibration procedure
Activated components: Door lock, main motor, drain pump.
UI behaviour None
Working conditions: Door locked, empty tub water level <5mm, if not the drain will run, if not in
spin mode the clutch actuator will run to spin position, spin up to maximum
speed.
8 Alarm History Test
Selector position: Turn 7 clicks clockwise from the top.
Purpose of test: Communicate alarm history
Activated components: Buzzer
UI behaviour A series of beeps separated by a short pause for one character and a long
pause to move to the second
character. Press selector for next stored
Working conditions: Drum stopped, Door unlocked
Tech Sheet – Laundry Center FFL(E/G)3911/4033 GD000006035-B
Page 5 of 11
Error code Fault condition
E11 Difficulties in water fill for washing
E13 Water leakage
E21 Difficulties in draining for washing
E31 Electronic Pressure Sensor faulty
E32 Electronic Pressure Sensor calibration problems
E35 Water Overload
E41 Door opened
E42 Door lock device failure
E43 Door lock device triac failure
E44 Door closed sensing failure
E45 Door triac sensing failure
E55 Motor Under-speed Failure
E58 Motor Control Board Over current
E59 Motor Control Board Not Following
E5A Motor Control Board Heating
E5H Motor Control Board Heating
E5C Motor Control Board Over Voltage
E5D Motor Control Board Unknown Message
E5E Motor Control Board-MB Communication
E5F Motor Control Board Fault
E71 Washing NTC failure
E87 User Interface microcontroller fault
E91 UI-MB communication error
E92 UI-MB protocol incongruence error
E93 Machine configuration error
E94 Cycle Configuration error
E97 Incongruence between selector and cycles configuration
E98 Motor Control Board_MB protocol incong. error
E9C User Interface Configuration fault
EB1 (EH1) Power supply frequency out of limits
EB2 (EH2) Power supply voltage too high
EB3 (EH3) Power supply voltage too low
EBE (EHE) Motor Control Board Relay failure
EBF (EHF) Motor Control Board relay sensing failure
EC6 Clutch Alarm
EC7 Clutch Triac Sensing Failure
EF2 Foam warning
EF5 Load too unbalanced
EF6 Safety reset
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 6 of 11
Alarms summary table
Alarm
Code
Alarm
Description
Fault
Condition
Possible
Fault
Machine
Action/Status
Action to
Clear
E11 Difficulties in water fill
for washing
Water fill takes too long
(timeout occurs before reaching target water
level)
Tap closed or water flow too low
Wrong drain pipe position (siphon)
Water leak
Water inlet valve
Pressure switch
Wiring or main board
Cycle Paused START
RESET
E13 Water leakage Water refills too many times during the cycle
(maximum water quantity reached)
Wrong drain pipe position (siphon)
Water leak
Water flow too low
Water inlet valve
Pressure sensor or hose
Cycle Paused START
RESET
E21 Problem
draining
Water draining takes too long
(timed during each drain)
Drain pipe blocked
Drain pump defective or rotor locked
Pressure switch defective or blocked
Drain pump not energized (wiring or
main board)
Cycle Paused
(after 2 attempts)
START
ON/OFF
RESET
E31 Pressure
sensor fault
Frequency of electronic pressure sensor
out of limits
Pressure sensor
Wiring or main board
Cycle abort RESET
E32
Electronic pressure
sensor
calibration problems
Frequency of electronic pressure sensor
not stable during draining phase
Water inlet valve
Pressure sensor
Drain pipe blocked
Drain pump, wiring or main board
Cycle pause
START
RESET
E35 Water overload Pressure sensor over maximum water level Pressure sensor hose blocked
Water inlet valve
Cycle abort
Safety drain
E41 Door opened Door not locked after 3 attempts Door lock
Wiring or main board Cycle Paused START
RESET
E42 Door lock failure Door will not unlock after 3 attempts
Door lock
Low input AC voltage
Wiring
Cycle Paused START
RESET
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 7 of 11
Alarm
Code
Alarm
Description
Fault
Condition
Possible
Fault
Machine
Action/Status
Action to
Clear
E43 Door lock triac failure door lock triac sensing and
triac control status difference
Door lock
Wiring or main board
Cycle abort
Safety drain RESET
E44 Door closed sensing failure
Wrong input signal to microprocessor Wiring or main board Cycle abort
Safety drain RESET
E45 Door triac sensing failure
Incorrect triac sense signal Wiring or main board Cycle abort
Safety drain RESET
E55 Motor under-speed Failure
During spin, the motor speed is lower than the
target for 2 minutes
Foam or drum weight overload
Drum mechanical drag
Motor
Drain pump
Cycle abort ON/OFF
RESET
E58 Motor over current High current on motor phase (>4.5A)
Foam or drum weight overload
Motor
Wiring or motor control board
Cycle abort ON/OFF
RESET
E59 Motor not following No rotation detected for 3 seconds
Drum mechanical locked
Motor
Wiring or motor control board
Cycle abort ON/OFF
RESET
E5A Motor control overheating
High temperature on heat s
ink (>88°C) or NTC
of motor control board open
Drum weight overload
Motor control board
Motor
Cycle abort ON/OFF
RESET
E5H Motor control under
voltage DC bus voltage below the minimum (175V)
Low input AC voltage
Wiring or motor control board
Main board
Cycle abort ON/OFF
RESET
E5C Motor control over voltage
DC bus voltage above the maximum (430V) High input AC voltage
Motor control board Cycle abort ON/OFF
RESET
E5D Motor Control Board
Unknown Message
Message received by Motor Control Board is
not correct
Communication wiring
Motor control board
Main board
Software not matching
None
E5E
Motor control to main
board communication
incorrect
Communication between motor control board
and main board incorrect
Wiring
Motor control board
Main board
User interface board
Cycle ends ON/OFF
RESET
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 8 of 11
Alarm
Code
Alarm
Description
Fault
Condition
Possible
Fault
Machine
Action/Status
Action to
Clear
E5F Motor Control Board Fault
Motor Control Board control board is
continuously in reset
Wiring
Motor control board
Main board
Cycle ends ON/OFF
RESET
E71 Washing NTC failure Wrong input signal to microprocessor
(open circuit or short circuit)
Wiring open
Washing NTC
Wiring or main board
Water load not temperature
controlled
START
RESET
E87
User Interface
microcontroller fault
User interface microcontroller damaged User interface
No actions to be performed.
If still present replace the
User Interface Board
START
ON/OFF
RESET
E91 User interface and main
board communication error
Communication problem between user
interface and main board
Wiring
User interface
Main Board
Motor control board
--- RESET
E92
User interface and main
board protocol
incongruence error
Protocol communication between
user interface
and main board not compatible
Main board
User interface board Cycle blocked OFF/ON
E93 Machine configuration
error Incorrect configuration of appliance Main board Cycle blocked OFF/ON
E94 Cycle Configuration error
Incorrect configuration of washing cycles Main board Cycle blocked OFF/ON
E97 Software selector and
cycles configuration error
Incongruence between
program selector and cycle configuration Main board Cycle blocked RESET
E98 Motor control to main
board software error
Protocol communication between Motor
Control Board and MB not aligned
Main board
Motor control board Cycle blocked OFF/ON
E9C User interface
configuration fault Configuration wrongly or not received User interface No actions
ON/OFF
START
RESET
EB1
(EH1)
Power supply frequency
out of limits
Power supply period lower/higher than
configured values
AC input
Main board
Wait for improved power
supply conditions OFF/ON
EB2
(EH2)
Power supply voltage too
high
MAIN_V sensing input voltage value greater
than configured value
High AC input voltage
Main board
Wait for improved power
supply conditions OFF/ON
EB3
(EH3)
Power supply voltage too
low
MAIN_V sensing input voltage value lower
than configured value
Low AC input voltage
Main board
Wait for improved power
supply conditions OFF/ON
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 9 of 11
Alarm
Code
Alarm
Description
Fault
Condition
Possible
Fault
Machine
Action/Status
Action to
Clear
EBE
(EHE)
Motor Control Board
Relay error
Incongruence between safeties relay sensing
and Motor Control Board relay status
Motor Control Board Relay defective
Wiring or main board
Safety drain
Cycle abort RESET
EBF
(EHF)
Motor Control Board relay
sensing error
Input voltage value on microprocessor
always to 0V or to 5V
Main board
Safety drain
Cycle abort RESET
EC6 Clutch Alarm
Clutch positioning timeout to reach or failure to
stay in desired position
Clutch mechanism failure
Main board defective
Wiring/connection problem
Cycle abort
EC7 Clutch triac sensing Failure
The sensing of the clutch triac is out of the
limits
Clutch mechanism failure
Main board
Wiring/connection problem
Cycle abort
EF2 Foam warning
Suds lock detected during spin phase at the end
of the washing phase
Incorrect or excessive detergent
Drain pipe blocked or clogged
Alarm is silent and the cyc
le
is extended
EF6 Safety reset Main board microcontroller damaged Main Board None
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 10 of 11
WASHER BLOCK WIRING DIAGRAM
Tech Sheet – Laundry Center FFL(E/G)3911/4033
GD000006035-B
Page 11 of 11
DRYER BLOCK WIRING DIAGRAM

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