Eliet SUPER PROF 2000 Series User manual

Superprof
MANUAL

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1. Introduction
1.1 Carefully read this user manual
Elite machines are designed for safe and reliable use if they are operated in accordance with the
instructions given. Carefully read this user manual before using the machine. Failure to observe
this may result in personal injury or damage to the equipment.
1.2 Identification data – ELIET 2000
Note the identification data relating to your machine in the boxed areas.
Product code :
Serial Number :
Year of Manufacture :
Date of purchase :
2. Warranty
2.1 Warranty card
To be eligible to obtain warranty you must mail the completed warranty card within one month of
the date of purchase to the address stated below.
European customers : US customers :
ELIET NV ELIET USA Inc.
Zwevegemstraat 136 3361 Stafford street (office B)
B – 8553 Otegem (Belgium) 15204 Pittsburgh (PA)
T([phone] - F([phone] T412 367 5185 - F412 774 1970
www.eliet.be, e-mail: [e-mail] www.elietmachines.com
Read the warranty conditions on the attached warranty card.

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3. Welcome
Welcome to the family of ELIET customers.
We would like to thank you for the confidence that you have placed in ELIET and we are con-
vinced that you have purchased the very best machine. The operating life of your ELIET machine
depends to a great extent on how you care for your machine. This user manual and the engine
manual provided will assist you in this respect. If you follow the instructions and suggestions in
these manuals, your ELIET machine will operate for a very long time in optimal condition.
Read this instruction manual carefully before operating this machine. This will prevent you from
operating the device incorrectly.
For your own safety, take into account the safety instructions stated in the relevant chapter. Even
if you are thoroughly familiar with operating such equipment, it is still advisable to read these
pages carefully.
At ELIET all our machines and devices are subjected to a policy of continuous change and there-
fore, the specification of your machine may differ slightly in terms of shape, technology and ac-
cessories. The descriptions and technical data in this manual are accurate at the time of printing.
Certain illustrations and descriptions may not be applicable to your specific machine, but instead
relate to a different version of the machine. In turn, we trust that you will understand that the
texts and illustrations in this manual cannot lead to any claims.
If you still have any questions after you have read this manual, we request you to contact your
ELIET dealer.
ELIET AT YOUR SERVICE
European customers GMT +1 : from 08:00 to 18:00 HRS
Zwevegemstraat 136 Phone : (+32) (0)56 77 70 88
B-8553 Otegem Fax : (+32) (0)56 77 52 13
Belgium Email: [e-mail]

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Warning
OPERATING OUTDOOR POWER EQUIPMENT
Under the laws of several countries or states you are not permitted to operate an internal com-
bustion engine using hydrocarbon fuels on any forest covered, brush covered or grass covered
land or on land covered with grain hay or other flammable agricultural crop, without an
engine spark arrester in continuous effective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combus-
tion engine that burns gasoline, a hydrocarbon fuel.
Therefore, your power equipment must be equipped with a spark arrester muffler in continuous
effective working order. The spark arrester must be attached to the engine exhaust system in
such a manner that flames or heat from the system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanour
under certain law (e.g. Californian Law), and may also be a violation of other state and or federal
regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for spe-
cific information about what regulations apply in your area.
The standard muffler installed on the ELIET engines is not equipped with a spark arrester. One
must be added before use if this machine is intended to be used in an area where a spark ar-
rester is required by law. Contact the local authorities if these laws apply to you. See your author-
ized engine dealer for spark arrester options.
ELIET AT YOUR SERVICE
US Customers GMT +6 : 8 AM till 6 PM
Phone : [phone]
Fax : [phone]
[e-mail]

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4. Table of Contents
1. Introduction................................................................................................................................ 3
1.1 Carefully read this operating instruction manual............................................................................. 3
1.2 Identification data - ELIET Superprof ................................................................................................. 3
2. Warranty .................................................................................................................................... 3
2.1 Warranty card ........................................................................................................................................... 3
3. Welcome to the family of ELIET customers........................................................................... 4
4. Tableof Contents ....................................................................................................................... 6
5. Safety symbols.......................................................................................................................... 8
5.1 For your information...............................................................................................................................8
5.2 Caution......................................................................................................................................................8
5.3 Warning.....................................................................................................................................................8
6. Main parts.................................................................................................................................. 9
7. Safety instructions ..................................................................................................................11
7.1 Safety messages.......................................................................................................................................11
7.2 Safety features .......................................................................................................................................14
7.3 Safety instructions.................................................................................................................................16
7.3.1 General safety regulations............................................................................................................16
7.3.2 Careful and proper use.................................................................................................................17
7.3.3 Responsibilities of the operator .................................................................................................17
7.3.4 Personal protective equipment ..................................................................................................18
7.3.5 Risk zone..........................................................................................................................................18
7.3.6 Periodic maintenance...................................................................................................................18
7.3.7 Preserving nature ..........................................................................................................................19
8. Dealer preparation ...................................................................................................................19
9. Safety instructions.................................................................................................................20
9.1 Preliminary checks ............................................................................................................................... 20
9.2 Filling up with petrol ........................................................................................................................... 20
9.3. Preparing the work area .....................................................................................................................21
9.4 Starting the petrol engine...................................................................................................................21
9.5 Moving the machine.............................................................................................................................23
9.6 Operating the machine .......................................................................................................................24
9.6.1 Before starting work.....................................................................................................................24
9.6.2 Shredding proper ........................................................................................................................25
9.7 Troubleshooting ....................................................................................................................................27
9.7.1 Rotor stalled ....................................................................................................................................27
9.7.2 Engine cuts out and the oil level pilot light comes on..........................................................28
9.7.3 Engine stalls while running.........................................................................................................28
9.7.4 Motor does not operate at all during starting........................................................................28
9.7.5 Capacity decreases.......................................................................................................................28
9.7.6 Wheel drive does not operate when petrol engine is running. ..........................................28

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9.7.7 Feed roller no longer operates...................................................................................................28
9.7.8 Engine no longer runs and the machine must be moved....................................................28
9.8 Cleaning the machine..........................................................................................................................29
10 Transporting the machine ..................................................................................................... 30
11. Maintenance tasks described in detail...................................................................................31
11.1 General......................................................................................................................................................31
11.2 General interventions..........................................................................................................................32
11.2.1 Removing the belt guard.............................................................................................................32
11.2.2 Removing the chain guard.........................................................................................................32
11.2.3 Disconnecting the battery: ........................................................................................................33
11.2.4 Opening the shredding chamber..............................................................................................33
11.3 Engine maintenance............................................................................................................................33
11.3.1 Checking the oil level in the engine crankcase + refilling....................................................34
11.3.2 Engine oil change.........................................................................................................................34
11.3.3 Replacing the oil filter.................................................................................................................35
11.3.4 Cleaning the air filter ..................................................................................................................35
11.3.5 Changing the air filter.................................................................................................................36
11.3.6 Changing the engine fuel filter.................................................................................................36
11.3.7 Adding additional battery acid..................................................................................................36
11.4 Machine maintenance .........................................................................................................................37
11.4.1 Checking and sharpening the blades .......................................................................................37
11.4.2 Reversing and renewing the shredding knives .....................................................................39
11.4.3 Checking the drive belt for correct tension............................................................................41
11.4.4 Tightening the V-belt ...................................................................................................................41
11.4.5 Checking the tension of the drive chain for the feed roller ..............................................42
11.4.6 Checking and adjusting the tracks for correct tension ......................................................43
11.4.7 Changing the hydraulic oil and oil filter..................................................................................43
11.4.8 General lubrication..................................................................................................................... 44
11.5 Maintenance schedule ....................................................................................................................... 48
11.5.1 Normal maintenance schedule ................................................................................................. 48
11.5.2 Specific maintenance schedules ............................................................................................. 48
11.5.3 Daily maintenance ...................................................................................................................... 49
11.5.4 Maintenance after 50 hours..................................................................................................... 49
11.5.5 Maintenance after 100 hours (or six-monthly)..................................................................... 49
11.5.6 Maintenance after 200 hours (or annually) ......................................................................... 50
12. Winterizing the machine........................................................................................................51
13. Options....................................................................................................................................52
13.1 Sieve screens.........................................................................................................................................52
13.2 Conveyor belt .......................................................................................................................................53
14. Equipment specifications ..................................................................................................... 57
15. EC Declaration of Conformity ..............................................................................................58
Appendix A ...................................................................................................................................59

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5. Safety symbols
Certain symbols in this manual are used to provide additional information and to draw your at-
tention to potential risks.
5.1 For your information
For your information
This symbol is used to draw your attention to specific information and/or
actions, or to denote where you can find additional information relating to the
subject.
5.2 Caution
Caution :
This notice identifies safe usage habits. This is done to prevent incorrect actions
that can result in personal injury or damage to the machine.
5.3 Warning
Warning :
This notice is used to warn you about extreme danger that you must be aware
of in these specific circumstances. Thus remain alert, in order to ensure your
own safety.

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6. Main parts
To fully understand the content of this operator’s manual, you need to be fully conversant with
the terminology used for[www] the descriptions. In this chapter you can find a set of parts identi-
fied by name. It is a good idea to take time to study the machine beforehand for an improved
understanding of the descriptions provided in this user manual.
1) Safety handle
2) Wheel drive control / steering wheel
3) Petrol tank
4) Hydraulic oil tank
5) Protection guard
6) Loading hopper
1) Ignition key
2) Hours run counter
3) Throttle
4) Warning light engine oil low (red)
5) Warning light ABM (green)
6) Choke

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1) Safety screen
2) Instrument panel
3) Foot brake
4) Feed roller
5) Sieve screen
6) Knife drum
For your information :
Reference in this manual to right or left hand side, back or front of the unit
is observed from the machine operator facing the branch feed
of the machine.
Your ELIET dealer is at your service, ready to provide you with maintenance or advice so that
your ELIET machine always remains in optimal condition. You can contact him for genuine ELIET
service parts and lubricants. These service parts are manufactured to the same stringent accu-
racy requirements and standard of craftsmanship as the original equipment.
Caution :
For your safety, use only genuine ELIET parts
on ELIET machines.

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7. Safety regulations
7.1 Safety messages
Decal location (1 and 2) : filling of the oil
tank. Sticker (1) uses icons to denote all the
general safety regulations.
Read this user manual carefully in its
entirety before attempting to operate this
machine.
Always wear the appropriate protective
garment when operating the machine
(protective gloves, safety goggles, hearing
protectors).
Performing maintenance or operating the
machine can be source of hand injuries. Be
attentive and careful.
Sticker (2) reminds the user to keep by-
standers a safe distance away (10m).
Sticker (1) affixed to the feed opening warns
that no attempt should be made to put your
hands past the safety screen. While sticker
(2) located on the safety screen warns the
user of the danger of hand injuries and of
flying debris. These are two risks – inher-
ent in chipping branchy material –which are
catered for by the safety screen.
BQ 505 010 050
BQ 505 010 150
BQ 505 010 100
BQ 505 010 120

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These stickers on the safety covers of
both the V-belt and the chain warn the
user that a V-belt or chain is fitted behind
the shielding panel. It is strictly forbidden
to operate the machine with the safety
guards removed.
Sticker affixed to the top of the safety
screen. Warns the user of the danger of
hand injuries once the screen has been
eased away.
This decal is affixed to the back of the
machine at the safety screen. This
sticker reminds the user of the machine
to examine the bolts retaining the blades
for security of fixings within the 5-hour
bedding-in period of fitting new blades or
reversing existing blades.
This decal is displayed on the side of the
loading hopper. The legend specifies the
guaranteed A-weighted sound power level
Lw(A) emission from the machine under
calibrated conditions.
BQ 505 010 130
BQ 505 010 070
BQ 505 010 160
BQ 505 112 116

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This decal is located on the side of the
loading hopper. It lists all the identifica-
tion data relating to the machine :
Model, model number, serial number, year
of manufacture, engine, power rating,
weight, guaranteed A-weighted sound
power level Lw(A).
This sticker also lists the manufacturer’s details. The CE label means that the machine complies
with the governing European machinery directive.
Caution :
Safety stickers becoming damaged, illegible or removed through use or cleaning,
must be immediately renewed. Stickers are available at your approved ELIET
Dealer.
The following stickers apply exclusively to our American Customers :
< This sticker summarizes in 18 items a number of important safety
messages taken from the user manual. Caution : However, this does not
imply that there’s no need to read the manual. (Order number : BQ 505
010 200)
^ This sticker is located on the battery support tray. It warns the user of
the potential hazards of battery acid.
(Order number : BQ 505 010 180)
^ This sticker is located on the loading hopper at the infeed opening. It
reminds the user to operate the unit observing the stated capacity.
(Order number : BQ 505 010 190)
BQ 505 010 200
BQ 505 010 180
BQ 505 010 190

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This sticker is located near the mo-
tor starter mechanism. Each time the
machine is started, the operator is re-
minded to inspect and service the blades
before turning on the machine. (Order
number : BQ 505 010 250)
This sticker is found near the identification sticker. Here, our
American customers will find the phone number for techni-
cal support in case of problems. (Order Number BQ 505 010
240)
7.2 Safety provisions
Safety screen
The safety screen (1) avoids access to the
blades. No tools are required to open the
screen, but the motor is shut off on open-
ing the screen. The motor can be turned
on again once the screen is closed, that is,
when the safety limit switch (2) is actuated.
Chain and belt guards
These guards provide protection from the moving belt and chain. These guards can only be re-
moved using tools. The machine must not be started if these guards are not correctly fitted.
BQ 505 010 250
BQ 505 010 240

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Sound absorption:
The acoustic housing accommodating the knife drum
gives excellent noise reduction whilst shredding, there-
fore, minimising noise nuisance for both the operator and
the surroundings.
Rugged construction :
The robust construction not only adds to the long operating life of the machine, but also provides
additional user safety whenever there is an unforeseen emergency.
Safety handle (1) :
If you press the bottom of the safety
handle, the feed roller stops as soon
as this handle reaches position 3. If
you move the handle to position 2, the
feed roller pulls the material into the
machine. If you move the handle to
position 1, the feed roller rotates in the
opposite direction so that any material
that has been fed in is ejected.
Operating positions of the safety handle
Caution :
The description above is applicable to the operator moving the bot-
tom of the safety handle. If the operator moves the top of the safety
handle, then the numbers of the control positions are reversed.
Safety screen (legend 2 above) :
The safety screen is specially designed to protect the operating
personnel against flying wood chips Any attempt by the operator to insert his hands beyond this
steel sheet is strictly forbidden.

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Safety wear :
For your safety, we strongly recommend to use the safety kit sup-
plied as standard. It contains your Personal Protective Equipment
(PPE). This safety set consists of safety glasses, ear defenders
and a pair of riggers gloves.
7.3 Safety regulations
7.3.1 General safety precautions
• The Owner Manual must stay with the unit during its complete service life. It serves as a refer-
ence for the user, and enables the machine to be used and maintained in accordance with the
correct instructions. Always refer to this instruction manual if you have any doubts about an
action that you are about to perform.
• If the instructions stated in this manual are not clear to you, do not hesitate to contact your
Eliet dealer for further explanation. ELIET’s helpdesk ([phone]) is also at your disposal
during office hours to provide answers for your questions.
• Read the chapter that is meant for the dealer (see Chapter 8) and immediately check whether
or not the machine has been delivered in accordance with the instructions.
• Carefully observe all safety instructions when using the ELIET machine ! Carefully read all the
instructions relating to the use of the machine. All these instructions relate to your personal
safety.
• When you purchase the machine, rst allow the dealer or a professional to give you some instruc-
tion.
• Read and observe all safety messages posted on the machine in the form of stickers.
• Read and observe all safety messages posted on the motor.
• Under no conditions whatsoever may the original design of the machine be modied without
written consent of ELIET.
• Under no circumstances must a safety item be shunted, disassembled or switched off.
• As shredding involves ongoing considerable physical effort, take regular breaks for food intake,
rest and drinking.
• It is unsafe for persons suffering heart problems and/or having balance disturbances to operate
the machine.
• Avoid inhaling the exhaust fumes from the machine. Exhaust gases contain toxic particles which
could prove fatal. Never start the engine in an enclosed area.
7.3.2 Careful and security-conscious use
• This machine is designed solely for shredding branchy material, prunings, leaves and all kinds of
organic garden debris. Any use other than the designated operation is at the risk and responsibil-

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ity of the operator.
• Never attempt to shred branches that are frozen.
• Think about what you are doing whenever you operate the machine. Do not be tempted to let
routine dull your attention. Never act impulsively or in reflex.
• Despite the extensive safety features, do not seek out dangerous situations.
• Take care to preclude any tools falling into the in-feed funnel.
• Do not feed foreign materials. (string, stones, metal, plastic, textile, etc.)
• According to the manufacturer, this model will take branches up to 120 mm diameter. For your
own safety on no account should any attempt be made to introduce stems thicker than the
stated capacity.
• The machine is not designed to be subjected to the stated maximum capacity for longer peri-
ods. As a guideline: no more than 10 % of the garden waste that is to be fed into the machine
may have a diameter in excess of 90 mm.
• Never stand on a step when feeding garden waste into the loading hopper.
• Do not use a fork or a shovel to or a fork to feed the machine with garden waste.
• Do not use your feet to feed garden waste in the loading hopper.
• Never work in conditions where light intensity is less than 500 Lux.
• Always remember to lock the wheels under shredding, so as to prevent the machine form mov-
ing.
• For deontological reasons, ELIET accept no responsibility whatsoever for any accidental injury
to pets or persons caused by its machines.
7.3.3 Responsibilities of the Operator
• All persons using the machine are assumed to be fully conversant with the safety instructions.
• The operator is fully liable for the use of the machine in regard to himself and to third parties.
• Operators are presumed to possess a certain level of maturity that permits them to make deci-
sions based on common sense.
• Underage persons must not operate the machine. However, this does not apply to youths above
the age of 16 years, who are learning to operate the machine under the supervision of an experi-
enced operator.
• A disabled person may only operate the machine when under the supervision of an experienced
operator.
• Children and animals must be kept well away from the machine.
• ELIET recommend that the machine should not be lent to others. However, if this is done, only
lend it to persons who are conversant with the machine.
Always ensure that the user is aware of the potential hazards and ensure that he
reads the manual before he uses the machine.
(an indicative list of potential hazards can be found at Appendix)
• This machine must only be operated by persons who are in good physical condition. If you
become tired during the work, take a rest in due time. Persons consuming alcohol or drugs must
not operate this machine.

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7.3.4 Personal Protective Equipment (PPE)
• You must wear suitable clothing to operate this machine. That is, clothing covering the whole
body, heavy protective gloves and closed nonslip footwear.
• Do not wear loose tting clothing (a shawl, for instance, should be avoided by all means). Long
hair should be contained using a cap or a headband, or worn in a ponytail.
• For the protection of the most sensitive senses, ELIET recommends ear defenders and safety goggles.
• Shredding may result in dust production. If this dust irritates your lungs, we recommend that
you wear a dust mask conform to directive 89/686/EC.
7.3.5 Zone of danger
Graphical representation of
the zone of danger
• During the work, do not allow bystanders to enter the zone of danger that stretches up to 10m
around the machine. Do not take any risks and immediately stop the machine as soon as anyone
enters the danger area.
• When leaving the machine, the engine must be switched off. Always wait until the blades come
to a complete standstill before carrying out any operation. Once the engine is running, focus all
your attention on operating the machine.
7.3.6 Periodic maintenance
• Periodic maintenance is essential. For this reason, strictly follow the maintenance schedule in
this user manual (see Chapter 11).
• A maintenance counter will help you keep track of the hours run (contact Eliet for additional
information).
• When replacing parts as a result of wear or failure, always request genuine ELIET service parts
from your ELIET dealer. This is important in the interests of your own safety.
• Always make sure the engine is switched off and the battery cables disconnected before per-
forming repairs or maintenance.
For your information
Also, read the engine manual that comes supplied with the machine. This
contains the information required for the correct use and maintenance of the
engine.
• Also read the engine manual, in order to carry out all maintenance according to the safety rules
given by the engine make.

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7.3.7 Preserving Nature
Use the machine in a manner that respects environmental regulations.
• Avoid unnecessary machine running while not at work.
• Avoid spilling petrol while refuelling.
• Service the engine regularly in order to achieve optimum combustion.
• Prevent battery acid from overowing.
8. Dealer preparation
• As an ELIET dealer you should familiarise your customers with the functioning of the machine
and also point out the possible dangers while using it.
• You are expected to carefully go over the maintenance points of the machine together with the
new owner. Repeat these instructions until the new owner has fully understood everything.
• The need for pointing out the following issue to the customer is something cannot be over-em-
phasized :
• All the bolts retaining the blades must be examined for security of fixings after the first 5
operating hours. (Torque loading 40Nm)
• Likewise, make sure to check the belt for correct belt tension after a run-in period of 10 hours.
• Each machine that leaves the factory contains a limited amount of oil and fuel. The dealer must
check the levels of the oil and fuel and top them up in accordance with the instructions in this
manual (or in the engine manual).
• The Dealer performs a test run on the machine and conrms that everything is functioning
properly (such as the safety contact at the collection bag).
• He also checks that the bolts securing the blades are fully tight.
• Lastly, the dealer makes sure that the warranty card is lled in completely and signed. This, in
order to avoid any warranty disputes. For more information, please read the warranty conditions
on the warranty card.

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9. Operating instructions
9.1 Preliminary checks
Caution :
Before starting to shred, always run through the checklist below.
Checklist
1. Check the oil level of the machine. (see § 11.3.1 Checking the oil level of the engine).
2. Ensure there is enough petrol in the tank. If necessary, fill up the tank with petrol.
(see Chapter 9.2 Filling up with petrol)
Check whether the air filter is not too dirty. (if considered necessary, see Chapter 11.3.3 Cleaning
the air filter)
4. Satisfy yourself that the shredding knives are firmly in place and in good condition.
If they need to be sharpened, this must be done first (Chapter 11.4.1).
If one detects cracks or fractures in a blade, this blade must be immediately renewed.
(see Chapter 11.4.2 Reversing and renewing the shredding knives).
For safety’s sake, tighten the balde bolts. (see the list in annex for bolt torque loading)
5. Check whether all safety provisions on the machine still operate.
(see Chapter 7.2 Safety features).
Once these items have been checked and approved, you can prepare the area of operation (see
Chapter 9.3) and move the machine to the work site.
9.2 Filling up with petrol
Top up if the machine runs short of petrol. It’s a good idea to only use fresh petrol (see Appendix A).
Use lead-free petrol, preferably 98 or 99 octane. Any other fuels are prohibited. (read the engine
manual).
Warning :
Under certain conditions, petrol is highly flammable and extremely explosive.
Fire and explosion caused by petrol can result in serious burns or damage to
property.