ELM EDR ECOSmart User manual

EDR Series
Instruction Manual
Rev 2.3
●Thank you for purchasing “EDR Series”.
●To use this unit properly, read this “Instruction Manual”
thoroughly before using this unit for referring at anytime.
WARNING! :
Carefully read and thoroughly understand the important
warning items described in the manual before using this
unit.

Contents
Cautions in Using with Safety.................................................3
Explanation ........................................................................................................................ 3
Table of Illustrated Symbols................................................................................................ 4
Fundamental Matters of “WARNING!” and “CAUTION!” ..................................................... 5
Requirements for Installation.............................................................................................. 6
1. How to install........................................................................7
1.1 Contents of packing...................................................................................................... 7
1.2 Place for installation ..................................................................................................... 8
1.3 Move the unit................................................................................................................ 8
2
．
Description and Function of each part..............................9
3
．
LED Display........................................................................12
4
．
Pad and process number..................................................13
5. How to use..........................................................................14
5.1 Preparation before operation.......................................................................................14
5.2 Power on and off.........................................................................................................15
5.3 Operation process for repairing disc............................................................................16
5.4 Pad usage counter function.........................................................................................21
6. Error occurrence and Blu-ray mode……………………….22
6.1 Error code ...................................................................................................................22
6.2 Error reset...................................................................................................................22
6.3 Error List......................................................................................................................22
6.4 Changing between CD/DVD and Blu-ray repair modes…………………………………. 23
6.5 When the front door does not open .............................................................................24
7. Daily maintenance..............................................................25
7.1 Daily cleaning..............................................................................................................25
7.2 2 Daily inspection ........................................................................................................26
7.2.1 Pad holder Velcro..................................................................................................26
7.2.2 Center seal ...........................................................................................................26

8. After Service .......................................................................27
9. Specifications.....................................................................27
10. Wiring Diagram.................................................................28
11. Maintenance Parts............................................................29
12. Warranty............................................................................30

3 of 29
Cautions in Using with Safety
Explanation
<MEANING OF ILLUSTRATED SYMBOLS>
Illustrated Symbols
Various symbols are used in this safety manual in order to use the unit without danger of
injury and damage of the unit. A list of problems caused by ignoring the warnings and
improper handling is divided as shown below. Be sure that you understand the warnings and
cautions in this manual before operating the unit.
Meaning of Symbols
This symbol indicates items that urge the warning (including the caution).
A detailed warning message is shown adjacent to the symbol.
This symbol indicates items that are strictly prohibited.
A detailed message is shown adjacent to the symbol with specific actions not to
perform.
This symbol indicates items that should be always performed.
A detailed message with instruction is shown adjacent to the symbol.
WARNING!
If the warning is ignored, there is the danger of a
problem that may cause a serious accident or even
fatality.
CAUTION!
If the caution is ignored, there is the danger of a
problem that may cause injury/damage to property
or the unit itself

4 of 29
Table of Illustrated Symbols
Warning
Warning,
Generally
Warning,
High voltage
Warning,
High temperature
Caution
Caution,
Generally
Caution,
Rotation
Caution,
Finger
Prohibit
Prohibit,
Generally
Prohibit,
To disassemble
Prohibit,
To touch
Compulsion
Compulsion,
Generally
Compulsion,
Disconnect the
power plug
Compulsion,
Connect to the
grounding
terminal

5 of 29
Fundamental Matters of “WARNING!” and “CAUTION!”
WARNING!
Do not use this unit in an area where there is flammable or
explosive gas
Never use this unit in an area where there is flammable or explosive gas.
This unit is not explosion-proof. An arc may be generated when the power switch
is turned on or off, and fire/explosion may result.
Always ground this unit
Always ground this unit on the power equipment side in order to avoid electrical
shock due to a power surge.
If a problem occurs
If smoke or strange odor should come out of this unit for some reason, turn off
the power switch right away. Immediately contact a service technician for
inspection. If this procedure is not followed, fire or electrical shock may result.
Never perform repair work yourself, since it is dangerous not recommended.
Do not use the power cable if it is bundled or tangled
Do not use the power cable if it is bundled or tangled. If it is used in this manner,
it can overheat and fire may be caused.
Do not process, bend, wring, or stretch the power cable
forcibly
Do not process, bend, wring, or stretch the power cable forcibly. Fire or electrical
shock may result.
Do not disassemble or modify this unit
Do not disassemble or modify this unit. Fire or electrical shock or failure may be
caused.
CAUTION!
During a thunder storm
During a thunderstorm, turn off the power switch immediately. If this procedure is
not followed, fire or electrical shock or failure may be caused.

6 of 29
Requirements for Installation
WARNING!
1. Always ground this unit
Connect the power plug to a receptacle grounded.
Do not forget to ground this unit, to protect you and the unit from electrical shock in case of
power surge. Choose a receptacle with grounding connectors as often as possible.
Do not connect the grounding wire to a gas pipe, or by means of a lightning rod or telephone
line. A fire or electrical shock will occur.
2. Choose a proper place for installation
Do not install this unit in a place where:
Rough or dirty surface.
Flammable gas or corrosive gas is generated.
There is direct sunlight.
There is excessive humidity and dust.
There is constant vibration.
3. Do not modify
Modification of this unit is strictly prohibited. This could cause a failure.
4. Installation on horizontal surface
Set this unit to the flattest place.
CAUTION!
5. Use a correct power receptacle
Use a correct power receptacle that meets the unit’s rated electric capacity.
Electric capacity:
ECOSmart : 100 – 240 VAC, 50/60Hz, 150W(Max)

7 of 29
1. How to install
2.
1.1 Contents of packing
Pad Holders (5pieces)
Drain Pipe (1pipe)
Drain Pipe band (1piece)
Power Cable
Main Unit (1unit)

8 of 29
1.2 Place for installation
Carefully unpack Main unit from the shipping carton, install it on the stable place.
CAUTION!
Carefully carry Main unit, contact the sales agency if unit has been dropped.
When it uses as it is, fire or electric shock and the cause of the trouble may be
caused.
Carry it carefully not to hurt a waist and so on because this device has about 13kg.
Install it to the place where the front door can open fully.
Do not hang weight and do not put the heavy thing on the turn table when the front door opens.
Unit may become fall down or break.
CAUTION!
Install this unit after deciding the place to install and read “Requirements for Installation” in
“Cautions in Using with Safety” section properly.
1.3 Move the unit
CAUTION!
Remove pad holders and close the front door when unit moves.
When unit moves with pad holders set, front door may not open by pad holder’s dropping inside the
unit.
If the front door does not open, do not open it forcefully and don’t disassemble, contact the sales
agency.

9 of 29
2
．
Description and Function of each part
Stone filter
The part of water supply
pipe and it works weight
and filter.
Water Supply hose
It is connected to the water
pump on backside of the
unit.
Operation panel
There are LEDs to indicate repair
process number, pad usage counter,
repair set time, and remaining time, and
switches for operation.
Front Door
Disc is set inside, it opens by pressing
the STOP button with the main power is
ON.
Drain exit
Connect drain pipe.
During the process, pipe has to
be connected.
Water recycle unit
Connector
FAN
Water pump
AC Inlet
Connect a power cable.
Power switch and Fuse
Fuse: DIA* L = 5.2 * 20[mm]
250V/5A

10 of 29
Exit of Water
Under splash cover
Turn table
Put a disc properly.
Front door hook
Turn table rotation axis
It drives turn table and protect
water go inside of a disc during
the process.
Pad holder Plate
Pad holder sets on it.
Splash cover

11 of 29
ST Display LED
Display ST (repair process) number (“1”-“5”).
When indicating pad usage counter, it displays
ST number (“1.”-“5.”) on the left side, and the
third digit of the counter on the right side.
TIME Display LED
Display the second and the first digits of
pad usage counter, repair setting time and
remaining time.
Repair Start Button
Choose the button on accordance with the
repair process. The number is accord with the
repair process number.
Press button 1-5 (1-4 in case repair process 5),
repair process is finished.
During the repair process 5,
repair time is extended by pressing ST5 button.
STOP Button
Repair process now going on stops by
pressing the button, front door opens after
initialization completely.

12 of 29
3
．
LED Display
●ST LED
Repair process number (“1”-“5”), “8” Initialization, “E” Error.
When indicating pad usage counter, it displays ST number (“1.”-“5.”) on the left side, and the third digit
of the counter on the right side.
●TIME LED
The second and the first digits of pad usage counter, Repair setting time and remaining time, Code
of error.
Condition
ST LED
TIME LED
Note
Standby
1-5
(Blink)
Repair setting time
Preparation
1.-5.*)
Pad usage
counter
(The third digit)
Pad usage counter
(The second and
the first digits)
Each motor
start rotation and move
the process position
Repairing
1-5*)
Remaining time
Finishing
1-5*)
0 (Blink)
Each motor stop rotation and move the
home position
Finish
1-5*)
0
Interruption
1-5
0
After pressing the STOP button during
the process, each motor stop rotation
and move the original position.
Initialization
8
8
8
8
After main power on
Door open
0
0
Checking pad
usage counter
1.-5.*)
Pad usage
counter
(The third digit)
Pad usage counter
(The second and
the first digits)
Each counter can be reset by pressing
and holding Start Button
corresponding with it on more than 3
seconds.
Error
E
（
Blink
）
Error code
（
Blink
）
Refer to [6.Error occurrence]
*) Blink in case of “1” or “1.”.

13 of 29
4
．
Pad and process number
Start button
(ST number)
Pad
number
Pad holder (Velcro) color
5 5 Blue
4 4 Red
3 3 Green
2 2 Yellow
1 1 Black

14 of 29
5. How to use
5.1 Preparation before operation
1. Prepare two bucket for supply and drain.
2. Make mix polish water in the supply bucket with water and “Polish Water” (option).
CAUTION!
<Mixture ratio>
“Water” 1 liter : “Polish Water” 5 milliliter
Quality of disc repair is not assured with another ratio.
3. Drain pipe has to be connected to exit.
4. Put the supply and drain pipe in the each bucket
Bucket for supply Bucket for drain
Fix with drain pipe band after
connect.
Use fixation tool (General
goods on the market) so that
the top of pipe does not touch
the water.

15 of 29
5.2 Power on and off
1. Put power cable securely to AC inlet where it is on backside of unit
2. Connect power plug to receptacle securely.
CAUTION!
Receptacle has to be grounded!
2. Turn ON the main power switch.
3. Initialization starts automatically. (LED display ST=”88”, TIME=”88”)
4. Front door opens after initialization is completed. (LED display ST=”0”, TIME=”0”)
ON
OFF

16 of 29
5.3 Operation process for repairing disc
1. Operate the water pump to fill with exit.
Check the condition of supply and drain pipe again.
1) Turn ON the main power switch.
2) Press and hold “ST5” button and “STOP” button with opening the front door.
Water pump starts operation.
3) Stop the pump operation after confirmation the water comes out from the exit.
Operate of water pump is stopped by pushing “STOP” button or “ST1-5”.
CAUTION!
Not filling the water in water supply pipe may be damaged on the disc and pads.
Moreover it may become the cause of error.
2. Set the disc on the turn table. Set the disc so that repair side becomes the top absolutely.

17 of 29
3. Set the pad to be sure it within the pad holder properly as shown in the illustration.
Push a pad lightly after putting the pad to the pad holder.
CAUTION!
Use the same color of pad and pad holder.
Wrong setting of the pad may cause very bad quality of disc.
4. Set the pad holder in right position to “Pad holder Plate” of main unit.
Pad holder
Pad
Good example Wrong example
No space between Pad holder and
Pad holder Plate.

18 of 29
CAUTION!
Notes about repair
＜
Example: For CD>
VERY LIGHT
:Pad 2

Pad 1
LIGHT :Pad 3

Pad 2

Pad 1
DEEP :Pad 5

Pad 4

Pad 3

Pad 2

Pad 1
Use the pad in order of large the number.
CAUTION!
Pad 5 is not suit for repair DVD.
Repair disc repeatedly using Pad 5, disc may be damaged.
5. Close the front door after confirmation the disc set properly on the turn table.
CAUTION!
Repairing with no disc, the face of turn table gets damaged.
Bad condition of turn table causes bad quality of disc.
Make contact with sales agency about the exchange of turn table.
6. Press the start button, repair process starts (Check again the number of Pad before press the
start button).
Extend 3 times of set up time, push button 5 during repair process 5 （Repair time becomes
double by pressing it once and becomes triple by pressing it twice.）Use this function to repair
the disc it has heavy scratches.
Setup time (Default) After extend (Double in once) After extend (Triple in twice)
Standby
Repairing Finishing
Finished
Preparation
(Pad usage counter
is displayed)

19 of 29
For process 1 :pay attention following things
1) Push “ST1” button washing in water process start first. ST LED ”1” (“1.” during displaying
pad usage counter) blink during this process.
2) The front door opens automatically after finishing of process has been done (after the
front door opens, the display is blinking).
3) Leave the pad and disc, put one-drop compound on the disc. Use a compound after
shaking the bottle well before the use.
4) The repair process starts automatically after closing the front door (ST LED blink stops,
no need to press the start button again).
5) After repairing, perform the following operations to start process 1 again.
・Push “ST1” button with opening the front door open (“1.” and pad usage counter
are displayed on ST and TIME LED, and ”1.” start to blink).
・Set the disc to turn table, put one-drop compound on the disc.
・Close the front door (Water process is skipped).
7. The front door opens automatically after finishing of process has been done.
8. Follow the operation process from 4, exchanging pad.