Els lift El series User manual

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

0

OPERATOR’S MANUAL

with Maintenance Information EL Series

EL6-S - EL8-S

EL8-T - EL10-T

EL10 - EL12 - EL14

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

Version of the Revision

Version Number

Updated Feature Create Date

Electrical Schematic, Hydraulic Schematic,

Specifications

07.10.2022

General Safety, Location of Safety Indicators 10.10.2022

Periodic Maintenance Schedule 31.10.2022

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

1

Important

Please read carefully and understand the safety

principles and operating instructions before

using this machine, and observe them.

Only trained and authorized persons are

allowed to operate this machine.

This guide should be considered as an integral

reference and should always accompany the

machine.

Please contact us if you have any questions.

Contact Details:

URL: [email protected]

aftersales@elslift.com

CONTENTS

INTRODUCTION ............................................ 3

The Relevant Conditions of Using the

Equipment ....................................................... 4

Description of Symbols and Hazard Legends . 5

Inspection of Symbols and Hazard Legends 12

General Safety .............................................. 21

Location of Safety Indicators......................... 21

Personal Safety ............................................. 26

Safety of the Work Area ................................ 26

Battery Safety................................................ 30

Description .................................................... 32

EL6-S EL8-S ............................................... 32

EL8-T EL10-T EL10 EL12 EL14 ........... 33

Control Panels .............................................. 35

Platform Control Panel .................................. 35

Ground Control Panel ................................... 36

Inspection ...................................................... 37

Inspection at the Ground Control Panel ........ 39

Inspection at the Platform Control Panel ...... 39

Instructions for Use ....................................... 42

Fundamentals ............................................... 42

Operation from the Ground Control Panel .... 43

Operation from the Platform Control Panel ... 43

Battery and Charger Instructions .................. 44

Charging the Battery ..................................... 44

Transport and Lifting Instructions ................. 46

Brake Release Operation .............................. 46

For the Hydraulic Motor Drive Model ............ 46

Securing to Truck or Trailer for Transit ......... 47

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

2

Lifting the Machine with a Forklift .................. 48

Storage .......................................................... 49

Maintenance Instructions ............................... 50

Maintenance Symbols Legend ...................... 50

Pre-delivery Preparation Report .................... 50

Maintenance Schedule .................................. 50

Maintenance Inspection Report ..................... 51

Pre-delivery Preparation Report .................... 51

Maintenance Inspection Report ..................... 52

Checklist A Procedures ................................. 54

Checklist B Procedures ................................. 57

Checklist C Procedures ................................. 68

Checklist D Procedures ................................. 70

Checklist E Procedures ................................. 72

Periodic Maintenance Schedule .................... 74

Fault Codes and Troubleshooting ................. 76

Electrical Schematic ...................................... 80

Hydraulic Schematic ...................................... 82

Specifications................................................. 87

Inspection and Repair Notes ......................... 90

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

3

INTRODUCTION

Owners, Users and Operators:

You have purchased an Access Lift. Thank you

for preferring our machines.

If you exactly observe the maintenance and use

instructions, you will definitely get the best

performance.

The purpose of the guide is to help you achieve

this.

Please note the following critical points:

 You must comply with the safety

instructions relating to the machine

itself, its operation and the surrounding

area.

 You must use the machine within

prescribed performance limits.

 Proper periodic maintenance is

essential for maximum lifetime.

During and after the warranty period, ELS after-

sales service is always at your disposal.

In case of an inquiry or claim, please contact our

after-sales department and indicate the

machine type, serial number and operating

time.

When ordering consumables or spare parts,

please additionally use the “Spare Parts”

catalogue to obtain replacement parts secured

by excellent performance guarantee. This guide

is delivered with your machine.

Danger

Failure to observe the instructions and safety

rules in this manual will result in death and

serious injury.

Do not operate this machine unless the

following conditions are met:

 Get familiar with and implement the

safe operation principles illustrated in

this manual.

 Avoid dangerous conditions.

Get familiar with and understand the safety

rules before proceeding with the next

section.

1. Always perform a pre-operation

inspection.

2. Always perform function tests before

operation.

3. Examine the service area.

4. Use this machine appropriately and

only for its intended purpose.

 Read and understand the

manufacturer's instructions and safety

rules, safety and operating manuals,

and machine labels.

 Read, understand and observe the

employer's safety rules and workplace

regulations.

 Read, understand and comply with all

applicable legal regulations.

 Make sure that you are appropriately

trained to safely operate this machine.

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

4

Classification of Hazards

The labels on this machine contain various

symbols, colour codes and warning statements

as follows:

Safety warning symbols warns you of potential

personal injuries.

Observe all safety statements

in this symbol to avoid potential

injury or death.

Otherwise, hazards would

occur, resulting in death or severe injury.

Indicates a hazardous

condition that, in case of failure to observe the

warning statement, may result in mild to

moderate injuries.

Indicates a property damage.

For information purposes.

Authorized persons should take the necessary

measures to keep these labels in good and

legible condition. Upon demand, additional

labels should be procured from ELS LIFT.

The Relevant Conditions of

Using the Equipment

The surface of work ground should be flat and

hard with no obstacles in air and the safety

distance between the equipment and high-

tension line is adequate.

The environment temperature should be within

-20℃~40℃; Height above sea level ≤1000m.

The environment humidity ≤ 90%.

Electrical power: AC 110~230V±10%,

50~60Hz.

Intended Use

This machine is designed to lift workers

together with the accompanying tools and

materials to access an aerial area.

Maintenance of Safety Signs

Replace all defective or damaged safety signs.

Always prioritize the operator safety. Use mild

soap and water to clean the safety signs. Do not

use solvent-based cleaning agents as they may

damage the material used to manufacture the

safety sign.

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

5

Description of Symbols and Hazard Legends

①

②-1

②-2

②-3

Code : 413000023 Code : 413000013

Code : 413001013

Code : 413002013

Quantity : 4 Quantity : 2

Quantity : 2 Quantity : 2

②-4

③-1

③-2

③-3

Code : 413003013

Code : 413010502

Code : 413010602 Code : 413011002

Quantity : 2 Quantity : 2 Quantity : 2 Quantity : 2

③-4

③-5

③-6

③-7

Code : 413011102

Code : 413011502

Code : 413011602 Code : 413011702

Quantity : 2 Quantity : 2 Quantity : 2 Quantity : 2

④

⑤

⑥-1

⑥-2

Code :

413000026

Code :

413000027

Code :

413000035

Code :

413001035

Quantity : 2 Quantity : 2 Quantity : 2 Quantity : 2

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

6

⑥-3

⑥-4

⑦

⑧

Code : 413002035

Code : 413003035

Code : 413000008

Code : 413000009

Quantity : 2 Quantity : 2 Quantity : 4 Quantity : 4

⑨-1

⑨-2

⑨-3

⑨-4

Code : 413000049

Code : 413000051

Code : 413000053

Code : 413000055

Quantity :

4

Quantity :

4

Quantity :

4

Quantity :

1

⑨-5

⑨-6

⑨-7

⑩

Code :

413000057

Code :

413000059

Code :

413000061

Code :

413000018

Quantity : 4 Quantity : 4 Quantity : 4 Quantity : 1

⑪

⑫

⑬

⑭

Code : 413000007

Code : 413000002

Code : 413000001

Code : 413000031

Quantity : 1 Quantity : 1 Quantity : 1 Quantity : 2

⑮ ⑯ ⑰ ⑱

Code : 413000010

Code : 413000120

Code : 413000012

Code : 413000122

Quantity : Quantity : 2 Quantity : 2 Quantity : 2

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

7

⑲ ⑳ ㉑㉒

Code :

413000025

Code :

413000015

Code :

413000017

Code :

413000019

Quantity :

2

Quantity :

1

Quantity :

1

㉓

㉔-1

㉔-2

㉔-3

Code :

413200001

Code :

413200002

Code :

413201002

Code :

413202002

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㉕

㉖-1

㉖-2

㉖-3

Code :

413000124

Code :

413000029

Code :

413001

029

Code :

413002

029

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㉖-4

㉗

㉘

㉙

Code :

413003029

Code :

413000028

Code :

413000003

Code :

413000011

Quantity :

1

Quantity :

1

Quantity :

1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

8

㉚㉛

㉜

㉝-1

Code : 413000105

Code : 413000020

Code : 413000021

Code : 413100005

Quantity : 1 Quantity : Quantity : 1 Quantity : 1

㉝-1.1 ㉝-1.2

㉝-2

㉝-2.1

Code : 413101005

Code : 413102005

Code : 413100007 Code : 413101007

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㉝-2.2 ㉝-3

㉝-3.1

㉝-3.2

Code : 413102007

Code : 413100009

Code : 413101009

Code : 413102009

Quantity : 1

㉝-4 ㉝-4.1

㉝-4.2

㉝-5

Code : 413100011

Code : 413101011

Code : 413102011

Code : 413100013

Quantity : 1

㉝-5.1 ㉝-5.2

㉝-6

㉝-6.1

Code : 413101013

Code : 413102013

Code : 413100015 Code : 413101015

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

9

㉝-6.2 ㉝-7 ㉝-7.1 ㉝-7.2

Code :

413102015

Code :

413100017

Code :

413101017

Code :

413102017

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㉞

㉟

㊱

㊲-1

Code :

413000038

Code :

413000123

Code :

413000006

Code :

413000048

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㊲-2

㊲-3

㊲-4

㊲-5

Code :

413000050

Code :

413000052

Code :

413000054

Code :

413000056

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㊲-6

㊲-7

㊳

㊴-1

Code :

413000058

Code :

413000060

Code :

413000033

Code :

413000004

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

10

㊴-2 ㊴-3 ㊴-4 ㊴-5

Code : 413001004

Code : 413002004

Code : 413003004

Code : 413005004

Quantity : 1 Quantity : 1 Quantity : 1 Quantity : 1

㊵

㊶-1

㊶-2

㊶-3

Code : 413000034

Code : 413100006 Code : 413100008 Code : 413100010

Quantity :

1

Quantity :

1

Quantity :

1

Quantity :

1

㊶-4

㊶-5

㊶-6

㊶-7

Code : 413100012 Code : 413100014 Code : 413100016

Code : 413100018

Quantity : 1 Quantity : 1 Quantity : 1 Quantity : 1

㊷

㊸

㊹

㊺

Code :

413000036

Code :

413000037

Code :

413000116

Code :

413000121

Quantity : 2

Quantity : 1 Quantity : 1 Quantity : 1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

11

㊻㊼㊽㊾

Code :

413000113

Code :

413000115

Code :

413000069

Code :

413000

143

Quantity : Quantity : Quantity : 1 Quantity : 1

㊿

Code : 413000144 Code : Code : Code :

Quantity : 1 Quantity : Quantity : Quantity :

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

12

Inspection of Symbols and Hazard Legends

Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

EL6-S and EL8-S

ITEM

PART NO

DESCRIPTION

QTY.

① 413000023

Decal, Lifting Eye 4

②-1 413000013

Decal, Do not stand under raised platform TR 2

②-2 413001013

Decal, Do not stand under raised platform EN 2

②-3 413002013

Decal, Do not stand under raised platform DE 2

②-4 413003013

Decal, Do not stand under raised platform FR 2

③-1 413010502

Decal, Label “EL6-S” 2

③-2 413010602

Decal, Label “EL8-S” 2

④ 413000026

Decal, Label “KEEP” 2

⑤ 413000027

Decal, Label “CLEAR” 2

⑥-1 413000035

Decal, Usage and Maintenance Warning TR 2

⑥-2 413001035

Decal, Usage and Maintenance Warning EN 2

⑥-3 413002035

Decal, Usage and Maintenance Warning DE 2

⑥-4 413003035

Decal, Usage and Maintenance Warning FR 2

⑦ 413000008

Decal, Crush Hazard 4

⑨-1 413000049

Decal, Wheel Load EL6-S 4

⑨-2 413000051

Decal, Wheel Load EL8-S 4

⑩ 413000018

Decal, Power to Platform Information 1

⑪ 413000007

Decal, General Warnings 1

⑫ 413000002

Decal, Battery Recharge Period 1

⑬ 413000001

Decal, Charging Warning 1

⑭ 413000031

Decal, Crush Hazard 2

⑮ 413000010

Decal, Lifting Point 2

⑱ 413000122

Decal, Label “ELS LIFT” 2

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

13

ITEM

PART NO

DESCRIPTION

QTY.

⑲ 413000025

Decal, Maintenance Bar Warning 2

⑳ 413000015

Decal, Transport Point 2

㉑ 413000017

Decal, Plug Power Information 1

㉒ 413000019

Decal, Power 1

㉔-1 413200002

Decal, Ground Control Panel TR (EL6-S and EL8-S) 1

㉔-2 413201002

Decal, Ground Control Panel DE (EL6-S and EL8-S) 1

㉔-3 413202002

Decal, Ground Control Panel FR (EL6-S and EL8-S) 1

㉖-1 413000029

Decal, Check If the Manuals Are In Place TR 1

㉖-2 413001029

Decal, Check If the Manuals Are In Place EN 1

㉖-3 413002029

Decal, Check If the Manuals Are In Place DE 1

㉖-4 413003029

Decal, Check If the Manuals Are In Place FR 1

㉗ 413000028

Decal, Read the Operators Manual 1

㉘ 413000003

Decal, Improper Use Warning 1

㉙ 413000011

Decal, Entry Gate Warning 1

㉚ 413000105

Decal, Label “YERLİ ÜRETİM” 1

㉛ 413000020

Decal, Brake Release Safety and Operating Instructions 1

㉜ 413000021

Decal, Brake Release Safety and Operating Instructions 1

㉝-1 413100005

Product Plate, EL6-S TR-EN 1

㉝-1.1

413101005

Product Plate, EL6-S DE-EN 1

㉝-1.2

413102005

Product Plate, EL6-S FR-EN 1

㉝-2 413100007

Product Plate, EL8-S TR-EN 1

㉝-2.1

413101007

Product Plate, EL8-S DE-EN 1

㉝-2.2

413102007

Product Plate, EL8-S FR-EN 1

㉞ 413000038

Decal, Emergency Lowering 1

㊱ 413000006

Decal, Electrocution Hazard 1

㊲-1 413000048

Decal, Indoor & Outdoor Usage EL6S 1

㊲-2 413000050

Decal, Indoor & Outdoor Usage EL8S 1

㊳ 413000033

Decal, Fall Hazard 1

㊴-1 413000004

Decal, Usage Advices TR 1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

14

ITEM

PART NO

DESCRIPTION

QTY.

㊴-2 413001004

Decal, Usage Advices EN 1

㊴-3 413002004

Decal, Usage Advices DE 1

㊴-4 413003004

Decal, Usage Advices FR 1

㊴-5 413005004

Decal, Usage Advices RU 1

㊵ 413000034

Decal, No Smoking 1

㊶-1 413100006

Serial Number Plate, EL6-S 1

㊶-2 413100008

Serial Number Plate, EL8-S 1

㊸ 413000037

Decal, Forklift Point 1

㊹ 413000116

Decal, Product Control Card 1

㊺ 413000121

Decal, Label “ELS” 1

㊻ 413000113

Decal, Reflector 3,89 m

㊼ 413000115

Decal, Anti Slip Tape 2,9 m

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

15

EL8-T and EL10-T

ITEM

PART NO

DESCRIPTION

QTY.

① 413000023

Decal, Lifting Eye 4

②-1 413000013

Decal, Do not stand under raised platform TR 2

②-2 413001013

Decal, Do not stand under raised platform EN 2

②-3 413002013

Decal, Do not stand under raised platform DE 2

②-4 413003013

Decal, Do not stand under raised platform FR 2

③-3 413011002

Decal, Label “EL8-T” 2

③-4 413011102

Decal, Label “EL10-T” 2

④ 413000026

Decal, Label “KEEP” 2

⑤ 413000027

Decal, Label “CLEAR” 2

⑥-1 413000035

Decal, Usage and Maintenance Warning TR 2

⑥-2 413001035

Decal, Usage and Maintenance Warning EN 2

⑥-3 413002035

Decal, Usage and Maintenance Warning DE 2

⑥-4 413003035

Decal, Usage and Maintenance Warning FR 2

⑦ 413000008

Decal, Crush Hazard 4

⑧ 413000009

Decal, Lanyard Attachment Point 4

⑨-3 413000053

Decal, Wheel Load EL8-T 4

⑨-4 413000055

Decal, Wheel Load EL10-T 4

⑩ 413000018

Decal, Power to Platform Information 1

⑪ 413000007

Decal, General Warnings 1

⑫ 413000002

Decal, Battery Recharge Period 1

⑬ 413000001

Decal, Charging Warning 1

⑭ 413000031

Decal, Crush Hazard 2

⑮ 413000010

Decal, Lifting Point 4

⑯ 413000120

Decal, Label “MAINTENANCE BAR” (EL10-T) 2

⑰ 413000012

Decal, Maintenance Bar Warning (EL10-T) 2

⑱ 413000122

Decal, Label “ELS LIFT” 2

⑲ 413000025

Decal, Maintenance Bar Warning (EL8-T) 2

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

16

ITEM

PART NO

DESCRIPTION

QTY.

㉑ 413000017

Decal, Plug Power Information 1

㉒ 413000019

Decal, Power 1

㉓ 413200001

Decal, Ground Control Panel 1

㉕ 413000124

Decal, Label White Circle (Ø11-Ø13) 1

㉖-1 413000029

Decal, Check If the Manuals Are In Place TR 1

㉖-2 413001029

Decal, Check If the Manuals Are In Place EN 1

㉖-3 413002029

Decal, Check If the Manuals Are In Place DE 1

㉖-4 413003029

Decal, Check If the Manuals Are In Place FR 1

㉗ 413000028

Decal, Read the Operators Manual 1

㉘ 413000003

Decal, Improper Use Warning 2

㉙ 413000011

Decal, Entry Gate Warning 1

㉚ 413000105

Decal, Label “YERLİ ÜRETİM” 1

㉛ 413000020

Decal, Brake Release Safety and Operating Instructions 2

㉝-3 413100009

Product Plate, EL8-T TR-EN 1

㉝-3.1

413101009

Product Plate, EL8-T DE-EN 1

㉝-3.2

413102009

Product Plate, EL8-T FR-EN 1

㉝-4 413100011

Product Plate, EL10-T TR-EN 1

㉝-4.1

413101011

Product Plate, EL10-T DE-EN 1

㉝-4.2

413102011

Product Plate, EL10-T FR-EN 1

㉞ 413000038

Decal, Emergency Lowering 1

㉟ 413000123

Decal, Label White Circle (Ø10-Ø12) 1

㊱ 413000006

Decal, Electrocution Hazard 1

㊲-3 413000052

Decal, Indoor & Outdoor Usage EL8-T 1

㊲-4 413000054

Decal, Indoor & Outdoor Usage EL10-T 1

㊳ 413000033

Decal, Fall Hazard 1

㊴-1 413000004

Decal, Usage Advices TR 1

㊴-2 413001004

Decal, Usage Advices EN 1

㊴-3 413002004

Decal, Usage Advices DE 1

㊴-4 413003004

Decal, Usage Advices FR 1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

17

ITEM

PART NO

DESCRIPTION

QTY.

㊴-5 413005004

Decal, Usage Advices RU 1

㊵ 413000034

Decal, No Smoking 1

㊶-3 413100010

Serial Number Plate, EL8-T 1

㊶-4 413100012

Serial Number Plate, EL10-T 1

㊷ 413000036

Decal, Forklift Handling Point 2

㊹ 413000116

Decal, Product Control Card 1

㊺ 413000121

Decal, Label “ELS” 1

㊻ 413000113

Decal, Reflector 5,31 m

㊼ 413000115

Decal, Anti Slip Tape 4,2 m

㊽ 413000069

Decal, Crush Hazard (Small Label 50X50) 1

㊿ 413000144

Decal, Oil Level ‘MIN’ – ‘MAX’ 1

Operator’s Manual EL & S & T SERIES 10.10.2022

with Maintenance Information

18

EL10, EL12 and EL14

ITEM

PART NO

DESCRIPTION

QTY.

① 413000023

Decal, Lifting Eye 4

②-1 413000013

Decal, Do not stand under raised platform TR 2

②-2 413001013

Decal, Do not stand under raised platform EN 2

②-3 413002013

Decal, Do not stand under raised platform DE 2

②-4 413003013

Decal, Do not stand under raised platform FR 2

③-5 413011502

Decal, Label “EL10” 2

③-6 413011602

Decal, Label “EL12” 2

③-7 413011702

Decal, Label “EL14” 2

④ 413000026

Decal, Label “KEEP” 2

⑤ 413000027

Decal, Label “CLEAR” 2

⑥-1 413000035

Decal, Usage and Maintenance Warning TR 2

⑥-2 413001035

Decal, Usage and Maintenance Warning EN 2

⑥-3 413002035

Decal, Usage and Maintenance Warning DE 2

⑥-4 413003035

Decal, Usage and Maintenance Warning FR 2

⑦ 413000008

Decal, Crush Hazard 4

⑧ 413000009

Decal, Lanyard Attachment Point 4

⑨-5 413000057

Decal, Wheel Load EL10 4

⑨-6 413000059

Decal, Wheel Load EL12 4

⑨-7 413000061

Decal, Wheel Load EL14 4

⑩ 413000018

Decal, Power to Platform Information 1

⑪ 413000007

Decal, General Warnings 1

⑫ 413000002

Decal, Battery Recharge Period 1

⑬ 413000001

Decal, Charging Warning 1

⑭ 413000031

Decal, Crush Hazard 2

⑮ 413000010

Decal, Lifting Point 4

⑯ 413000120

Decal, Label “MAINTENANCE BAR” 2

⑰ 413000012

Decal, Maintenance Bar Warning 2

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