Genie Z-80 User manual


GenieZ-80/60 PartNo.82258
Operator's Manual First Edition • Fifth Printing
Copyright © 2002 by Genie Industries
First Edition: Fifth Printing, February 2010
"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.
These machines comply with
ANSI/SIA92.5-1992.
Printed on recycled paper
PrintedinU.S.A.
Important
Read,understandandobey thesesafety rulesand
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Safety Rules.............................................................. 1
Controls ..................................................................... 7
Pre-operationInspection ........................................... 10
Maintenance ............................................................. 12
Function Tests.......................................................... 15
WorkplaceInspection................................................ 21
OperatingInstructions ............................................... 22
Decals ...................................................................... 26
TransportandLifting Instructions .............................. 28
Specifications ........................................................... 31
Contact us:
Internet:http://www.genielift.com
e-mail:[email protected]

PartNo.82258 GenieZ-80/60 1
Operator's ManualFirst Edition · Fifth Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operationinspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobey:
Manufacturer'sinstructionsand safety
rules—safetyandoperator'smanuals
andmachinedecals
employer's safety rules and worksite
regulations
applicablegovernmentalregulations
Youare properlytrained tosafely operate the
machine.

2 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energizedpowerlines. Personnelonthegroundor
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not use the machine as a ground for welding
unless the machine is equipped with the weld line
to platform option and it is properly connected.
Tip-over Hazards
Occupants and equipment shall not exceed the
maximum platform capacity.
Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2
Do not raise or extend the boom unless the
machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

PartNo.82258 GenieZ-80/60 3
Operator's ManualFirst Edition · Fifth Printing
If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Donot rotate theboom while lowering.Move the
machine to a firm, level surface before raising the
platform.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.
Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain,debris, unstableor slippery surfaces and
nearholesanddrop-offs.
Donot drivethe machine on or nearuneven terrain,
unstablesurfacesorotherhazardousconditions
withthe boomraised orextended.
Maximum allowable side force 150 lbs
- ANSI & CSA 667 N
Maximum allowable 90 lbs
side force - CE 400 N
Do not push off or pull
towardanyobject
outside of the platform.
Do not alter or disable
machinecomponents
that in any way affect
safety and stability.
Do not replace items
critical to machine stability with items of different
weightor specification.
Do not modify or alter an aerial work platform.
Mountingattachments forholding toolsor other
materialsontothe platform, toeboardsorguardrail
system can increase the weight in the platform and
the surface area of the platform or the load.
SAFETY RULES

4 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
Do not place or attach overhanging loads to any
part of this machine.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition and lug nuts
are properly tightened.
Fall Hazards
Occupants must wear a
safety belt or harness in
accordance with
governmentalregulations.
Attach the lanyard to the
anchorage point provided in
the platform.
It is recommended that operators wear an
approved hard hat when operating the machine.
SAFETY RULES
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor
at all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry
gate before operating.
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of boom position and tailswing when
rotatingtheturntable.
Checkthe work areafor overheadobstructionsor
otherpossiblehazards.
Beawareofcrushinghazardswhengraspingthe
platform guard rail.

PartNo.82258 GenieZ-80/60 5
Operator's ManualFirst Edition · Fifth Printing
SAFETY RULES
Component Damage Hazards
Donot use any battery orcharger greaterthan
12V DC to jump-start the engine.
Do not use the machine as a ground for welding.
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Observe and use the circle and square markings
and the color-coded direction arrows on the
platform controls and drive chassis for drive and
steer functions.
Do not lower the boom unless the area below is
clear of personnel and obstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.

6 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—usedtoindicatethe
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
seriousinjury.
Orange—usedtoindicatethe
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
seriousinjury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentiallyhazardoussituation
which, if not avoided, may cause
minorormoderateinjury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—usedtoindicateoperation
ormaintenanceinformation.
Damaged Machine Hazards
Donot usea damaged ormalfunctioning machine.
Conductathoroughpre-operationinspectionofthe
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate
service manual.
Be sure all decals are in place and legible.
Be sure that the operator’s, safety and
responsibilitiesmanualsarecomplete,legible and
in the storage container located in the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.

PartNo.82258 GenieZ-80/60 7
Operator's ManualFirst Edition · Fifth Printing
Controls
GroundControl Panel
1 Boomdownbutton
2 Boomextend/retractbuttons
3 Boomupbutton
4 Enginespeed select button
5 LCDscreencontrolbuttons
6 Gasoline/LPGselectbutton
7 LCDreadoutscreen
8 RedEmergencyStopbutton
9 Dieselmodels: Glow plugbutton
10 Key switch for off/ground/platform selection
11 Enginestart button
12 Auxiliarypowerbutton
13 Highspeedfunctionenablebutton
14 Lowspeedfunctionenablebutton
15 20A circuit breaker for system circuit
16 Alarm
17 Platformlevelup/downbuttons
18 Jibboomup/downbuttons
19Secondaryboomup/extendand
down/retractbuttons
20 Platform rotate left/right buttons
21 Turntablerotateleft/rightbuttons

8 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
CONTROLS
1
Machine on level surface
symbol:Highrange
operationformaximumdrive
speed
13 Steer mode select buttons
with indicator lights
14 Engineidle (rpm)select
button with indicator lights:
· Rabbit & Foot Switch: foot
switch activated high idle
· Turtle:low idle
· Rabbit:highidle
PlatformControl Panel
1 Platform rotate toggle switch
2 Platform level toggle switch
3 PlatformNot Level indicator
light
4 MachineNotLevelindicator
light
5 LowerPrimaryBoomindicator
light
6 notused
7 Hornbutton
265 78910
24
1525
26
27
43
8 Generatorbuttonwith
indicatorlight(option)
9 Auxiliarypowerbuttonwith
indicatorlight
10 Dieselmodels:Glowplug
buttonwith indicator light
11 Engine start button with
indicatorlight
12 Drive select button with
indicator lights:
Machine on incline symbol:
Lowrange
operationforinclines

PartNo.82258 GenieZ-80/60 9
Operator's ManualFirst Edition · Fifth Printing
CONTROLS
15 Usedforoptionalequipment
16 Gasoline/LPGmodels:
Gasoline/LPGselect
button with indicator lights
17 Faultindicator light
18 Lowfuel indicatorlight
19 Checkengineindicatorlight
20 RedEmergencyStopbutton
21 Powerindicatorlight
11 14 16 1817 20
22 21
19
23
22 Dualaxisproportionalcontrol
handlefordrive andsteer
functions
ORProportionalcontrol
handlefordrive functionand
thumb rocker for steer
function
23 Singleaxisproportional
controlhandleforsecondary
boomup/extendand
down/retractfunction
24 Singleaxisproportional
controlhandleforprimary
boomextend/retractfunction
25 Driveenablebuttonwith
indicatorlight
26 Dualaxisproportionalcontrol
handleforprimaryboom
up/downandturntablerotate
left/right functions
27 Jibboomup/downtoggle
switch
12 13 15

10 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
Pre-operation Inspection
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardous situations.
2 Alwaysperformapre-operation
inspection.
Knowandunderstandthepre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
It is the responsibility of the operator to perform a
pre-operationinspectionandroutinemaintenance.
Thepre-operation inspection is a visualinspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
isapparently wrongwitha machinebefore the
operator performs the function tests.
Thepre-operationinspectionalsoservesto
determineifroutinemaintenanceproceduresare
required.Onlyroutinemaintenanceitemsspecified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.
A damaged or modified machine must never be
used. If damage or any variation from factory
deliveredcondition is discovered,the machine
must be tagged and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer'sspecifications.Afterrepairsare
completed,theoperatormust performa
pre-operationinspectionagainbeforegoingonto
the function tests.
Scheduledmaintenanceinspectionsshallbe
performedby qualifiedservice technicians,
accordingto themanufacturer'sspecifications and
the requirements listed in the responsibilities
manual.

PartNo.82258 GenieZ-80/60 11
Operator's ManualFirst Edition · Fifth Printing
PRE-OPERATION INSPECTION
Pre-operation Inspection
RBe sure that the operator’s, safety and
responsibilitiesmanualsarecomplete,legible
and in the storage container located in the
platform.
RBe sure that all decals are legible and in place.
See Decals section.
RCheck for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
RCheck for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
RCheckfor engine coolant leaks andproper level
of coolant. Add coolant if needed. See
Maintenancesection.
RCheck for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenancesection.
Checkthe followingcomponents orareas for
damageandimproperlyinstalled,looseor
missing parts:
RElectricalcomponents,wiringand
electrical cables
RHydraulic hoses, fittings, cylinders and
manifolds
RFuel and hydraulic tanks
RDriveandturntable motorsanddrive hubs
RBoomand axle wearpads
RTiresandwheels
REngineandrelatedcomponents
RLimit switches and horn
RAlarmsandbeacons(ifequipped)
RNuts, bolts and other fasteners
RPlatformentry mid-railor gate
Checkentire machinefor:
RCrack in welds or structural components
RDentsordamage tomachine
RBe sure that all structural and other critical
componentsarepresent andallassociated
fastenersand pins arein placeand properly
tightened.
RAfter you complete your inspection, be sure that
all compartment covers are in place and
latched.

12 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
Maintenance
Observe and Obey:
Only routine maintenance items specified in this
manualshallbeperformedbytheoperator.
Scheduledmaintenanceinspectionsshallbe
completed by qualified service technicians,
accordingto the manufacturer'sspecifications
andthe requirements specified in the
responsibilitiesmanual.
MaintenanceSymbolsLegend
Thefollowing symbolshavebeen
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginningofamaintenance
procedure,it conveysthe meaning
below.
Indicates that tools will be required to
performthisprocedure.
Indicates that new parts will be
requiredtoperformthisprocedure.
Indicates that a cold engine is required
beforeperformingthisprocedure.
Check the Engine Oil Level
Maintaining the proper engine oil level is essential
togood engine performanceand servicelife.
Operatingthemachine withanimproper oillevel
candamageenginecomponents.
Check the oil level with the
engineoff.
1 Check the engine oil dipstick. Add oil as
needed.
GMmodels:
Result: The oil level should be within the ADD and
FULL marks on the dipstick.
Deutzmodels:
Result: The oil level should be within the two
marks on the dipstick.
Perkinsmodels:
Result: The oil level should be within the two
notches on the dipstick.
GM3.0L EFIEngine
Oil viscosity requirements
below 0° F / -17.8° C 5W-30
above 0° F / -17.8° C 10W-30
Only use engine oils labeled "For Gasoline Engines"
by the American Petroleum Institute (API).
Units ship with 10W-30.

PartNo.82258 GenieZ-80/60 13
Operator's ManualFirst Edition · Fifth Printing
MAINTENANCE
Deutz F4L 913 Engine
Engine oil viscosity requirements
below 60°F / 15.5°C 5W-30
synthetic
-10°F to 90°F / -23°C to 32°C 10W-40
above -4°F / -34°C 15W-40
Engine oil should have properties of API classification
CC/SE or CC/SF grades OR ACEA classification E1-96.
Perkins 704-30 Engine
Oil viscosity requirements
below 60°F / 15.5°C 15W-40
-10°F to 90°F / -23°C to 32°C 10W-30
above -4°F / -20°C 15W-40
Engine oil should have properties of API classification
CF4 grade. Units ship with 10-40 CC/SG.
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essentialtomachineoperation.Improperhydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in
the oil level that might indicate the presence of
hydraulic system problems.
1 Be sure that the engine is off and the boom is in
thestowed position.
2 Visually inspect the sight gauge located on the
side of the hydraulic oil tank.
Result: The hydraulic oil level should be within
the top 2 inches / 5 cm of the sight gauge.
Hydraulic oil specifications
Hydraulic oil type Chevron Rykon®
Premium MV equivalent

14 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
MAINTENANCE
Check the Batteries
Proper battery condition is essential to good engine
performanceandoperationalsafety.Improperfluid
levels or damaged cables and connections can
resultinenginecomponentdamageandhazardous
conditions.
Electrocution hazard. Contact
with hot or live circuits may result
in death or serious injury.
Remove all rings, watches and
other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contactingbattery acid.Neutralize
battery acid spills with baking soda
andwater.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down bar is in
placeandsecure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
6 Install the vent caps.
Addingterminalprotectorsanda
corrosionpreventativesealantwill
helpeliminatecorrosiononthe
battery terminals and cables.
Check the Engine Coolant Level
- Liquid Cooled Models
Maintaining the engine coolant at the proper level is
essential to engine service life. An improper coolant
level will affect the engine's cooling capability and
damageengine components. Dailychecks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.
1 Check the fluid level in the coolant recovery
tank. Add fluid as needed.
Result: The fluid level should be in the
NORMALrange.
Bodily injury hazard. Fluids in the
radiatorareunderpressureand
extremely hot. Use caution when
removingcapand addingfluids.
Scheduled Maintenance
Maintenanceperformedquarterly,annuallyand
every two years must be completed by a person
trainedandqualifiedto performmaintenanceonthis
machineaccording tothe proceduresfound inthe
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

PartNo.82258 GenieZ-80/60 15
Operator's ManualFirst Edition · Fifth Printing
Function Tests
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardous situations.
2 Alwaysperformapre-operation
inspection.
3 Alwaysperformfunctiontests priorto
use.
Knowandunderstandthefunctiontests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls
2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
the on position.
Result: The LCD screen will come on and
display no error messages. The beacon (if
equipped)shouldflash.
Note: In cold climates, the LCD readout screen will
need to warm up before the display appears.
4 Startthe engine. SeeOperating Instructions
section.
TestEmergencyStop
5 Push in the red Emergency Stop button to the
off position.
Result: The engine should turn off and no
functionsshouldoperate.
6 Pull out the red Emergency Stop button to
the on position and restart the engine.
TesttheMachineFunctions
7 Donot pressand holda functionenable/speed
select button. Attempt to activate each boom
andplatform function button.
Result: No boom and platform functions should
operate.
8 Press and hold a function enable /speed select
button and activate each boom and platform
functionbutton.
Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(ifequipped) shouldsound whilethe boomis
lowering.

16 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
FUNCTIONTESTS
TestAuxiliaryControls
9 Shut the engine off.
10 Pull out the red Emergency Stop button to the
onposition.
11 Simultaneouslypush and holdthe auxiliary
powerbuttonandpusheachboom function
button.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom functions should operate.
Test the Tilt Sensor
12 Push one of the LCD
screen buttons until
TURNTABLELEVEL
SENSORX-DIRECTIONappears.
Result: The LCD screen should display the
angleindegrees.
13 Push one of the LCD screen buttons until
TURNTABLELEVELSENSORY-DIRECTION
appears.
Result: The LCD screen should display the
angleindegrees.
14 Push one of the LCD screen buttons until
PLATFORMLEVELSENSORDEGREES
appears.
Result: The LCD screen should display the
angleindegrees.
TesttheOperatingEnvelope
15 Push one of the LCD screen
buttons shown until PRI
BOOM ANGLE is
displayed.
16 Raisethe primary boomand observe theLCD
screen.
Result: The primary boom should raise and the
LCDscreen shoulddisplaythe primaryboom
angle in degrees from 35 to 68. The primary
boomshould stop whenthe screenreads 68
degrees.
17 Lowertheprimaryboom.
18 Simultaneouslypushthe
LCDscreenbuttonsshown
to activate status mode.
19 Push one of the LCD screen
buttons shown until SEC
BOOM ANGLE is
displayed.
20 Pushand holdthe secondary boomup/extend
button.
Result:The secondaryboom should raiseand
the LCD screen should display:
0DEG
>0DEG
AT65DEG
AT 0 FT
>0 FT
>22 FT
Thesecondaryboom should raiseandthen
extend.The secondaryboom should not extend
until it is fully raised.
21 Pushandholdthesecondaryboomdown/retract
button.
Result: The secondary boom should fully retract
andthenlower. Thesecondaryboom shouldnot
lower unless it is fully retracted.

PartNo.82258 GenieZ-80/60 17
Operator's ManualFirst Edition · Fifth Printing
FUNCTIONTESTS
At the Platform Controls
TestEmergencyStop
22 Turn the key switch to platform control.
23 Push in the platform red Emergency Stop button
to the off position.
Result: The engine should turn off and no
functionsshouldoperate.
24 Pull out the red Emergency Stop button and
restarttheengine.
Test the Hydraulic Oil Return Filter
25 Press the engine idle speed select button until
the indicator light next to high idle (rabbit
symbol) is on.
26 Locate and check the
hydraulicfiltercondition
indicator.
Result: The filter should
beoperatingwiththe
plungerinthegreen
area.
27 Press the engine idle speed select button until
the indicator light next to foot switch activated
high idle (rabbit and foot switch symbol) is on.
TesttheHorn
28 Push the horn button.
Result:Thehorn shouldsound.
Test the Tilt Sensor Alarm
29 Push a button, such as the engine RPM button
or the fuel select button.
Result: The alarm should sound at the platform
controls.
TesttheFootSwitch
30 Push in the platform red Emergency Stop button
to the off position.
31 Pull out the red Emergency Stop button to
the on position but do not start the engine.
32 Press down the foot switch and attempt to start
the engine by pushing the engine start button.
Result: The engine should not start.
33 Do not press down the foot switch and restart
theengine.
34 Do not press down the foot switch and test each
machinefunction.
Result:No machinefunctions should operate.
TestMachineFunctions
35 Press down the foot switch.
36 Activate each machine function control handle,
toggle switch or button.
Result: All functions should operate through a
full cycle.

18 GenieZ-80/60 PartNo.82258
Operator's Manual First Edition · Fifth Printing
FUNCTIONTESTS
Testthe Steering (models with4 wheel steer)
37 Push the steer
mode select
buttonforsquare-
end(bluearrow)
steer.
38 Press down the foot switch.
39 Slowly move the drive/steer control handle in the
direction indicated by the blue triangle on the
control panel OR pressthethumbrocker switch in
thedirectionindicatedbythebluetriangle.
Result:Thesquare-endwheelsshould turnin
the direction that the blue triangles point on the
drive chassis.
40 Push the steer
mode select
button for circle-
end(yellowarrow)
steer.
41 Press down the foot switch.
42 Slowly move the drive/steer control handle in the
direction indicated by the yellow triangle on the
control panel OR pressthethumbrocker switch in
thedirectionindicatedbytheyellow triangle.
Result: The circle-end wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
43 Push the steer
mode select
buttonforcrab
steer.
44 Press down the foot switch.
45 Slowly move the drive/steer control handle in the
direction indicated by the blue triangle on the
control panel OR pressthethumbrocker switch in
thedirectionindicatedbythe blue triangle..
Result: All wheels should turn in the direction
that the blue triangles point on the drive
chassis.
46 Push the steer
mode select
buttonfor
coordinatedsteer.
47 Press down the foot switch.
48 Slowly move the drive/steer control handle in the
direction indicated by the blue triangle on the
control panel OR press the thumb rocker switch
in the direction indicated by the blue triangle.
Result:Thesquare-endwheelsshould turnin
the direction that the blue triangles point on the
drive chassis. The circle-end wheels should turn
in the direction that the yellow triangles point on
the drive chassis.
Testthe Steering (models with2 wheel steer)
49 Press down the foot switch.
50 Press the thumb rocker switch on top of the
drive control handle in the direction indicated by
the blue triangle on the control panel OR slowly
move the drive/steer control handle in the
directionindicated by theblue triangle.
Result: The steer wheels should turn in the
direction that the blue triangles point on the
drive chassis.
51 Press the thumb rocker switch in the direction
indicated by the yellow triangle on the control
panel OR slowly move the drive/steer handle in
the direction indicated by the yellow triangle.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
This manual suits for next models
2
Table of contents
Other Genie Boom Lift manuals

Genie
Genie S-80 User manual

Genie
Genie Z-62 User manual

Genie
Genie Z-45 XC User manual

Genie
Genie Z45/25J Operating manual

Genie
Genie Z-60/34 User manual

Genie
Genie ZX-135/70 with Jib-Extend User manual

Genie
Genie GTH-1056 Installation and operating manual

Genie
Genie S-65 User manual

Genie
Genie TMZ-34/19 User manual

Genie
Genie S-105 User manual

Genie
Genie GR-26J User manual

Genie
Genie Z-30/20N User manual

Genie
Genie Z-45/25 Setup guide

Genie
Genie Z-135/70 User manual

Genie
Genie S-60 HC User manual

Genie
Genie Z-45/25 User manual

Genie
Genie Z-34/22 User manual

Genie
Genie S Series User manual

Genie
Genie Z-45/25 User manual

Genie
Genie S-65 XC CE User manual