ELS LIFT VM10-J User manual

PART MANUAL VM10-J 03.12.2019
0
Rev No
Part Manual
VM10-J
Serial Number
18018003-PRESENT
Rev. No: 00

PART MANUAL VM10-J 03.12.2019
1
TABLE OF CONTENTS
GENERAL INFORMATION..................................................................................................................... 2
INTRODUCTION................................................................................................................................. 2
DESCRIPTION.................................................................................................................................... 2
HOW TO ORDER PARTS................................................................................................................... 3
PARTS ORDER FORM................................................................................................................... 3
LEGEND.............................................................................................................................................. 5
VM10-J LOCATION OF SAFETY INDICATORS ................................................................................ 6
List of Symbols and Hazard Legends.............................................................................................. 8
Description of Symbols and Hazard Legends ................................................................................. 9
CHASSIS........................................................................................................................................... 11
Chassis Assembly ......................................................................................................................... 11
Steering Assembly...................................................................................................................... 15
1. Right .................................................................................................................................. 15
2. Left.......................................................................................................................................... 15
1. Right........................................................................................................................................ 16
2. Left..................................................................................................................................... 16
Assembly Installation..................................................................................................................... 17
TURNTABLE ..................................................................................................................................... 20
Turntable Assembly....................................................................................................................... 20
5. Mast Assembly .......................................................................................................................... 24
4. Mast Assembly .......................................................................................................................... 31
Chain Tension Ros Assembly and Mast Cylinder Linkage Aasmbly.......................................... 34
3. Mast Assembly .......................................................................................................................... 36
2. Mast Assembly .......................................................................................................................... 39
1. Mast Assembly .......................................................................................................................... 42
GCU Assembly........................................................................................................................... 44
JIB –BASKET ................................................................................................................................... 47
1. Jib Arm............................................................................................................................... 50
2. Jib Arm.................................................................................................................................. 50
PCU Assembly............................................................................................................................ 51
ELECTRICAL WIRING DIAGRAM.................................................................................................... 53
HYDRAULIC CIRCUIT DIAGRAM .................................................................................................... 55

PART MANUAL VM10-J 03.12.2019
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GENERAL INFORMATION
INTRODUCTION
This manual introduces the detailed information about machine spare parts. Every person who
maintains, inspects, tests or repairs the machine must be qualified and authorized to do.
You should contact ELS Lift when you come across a situation other than described in this part manual.
Contact Us: [email protected]
[email protected]
DESCRIPTION
Machine Designation: Machines are identified by the manufacture, according to some technical
specifications of the machine.
Description of Part Table: Every figure has a table which is described of part’s quantity, item, number,
description.
Part Manual Layout: Manual is designed under section titles of machine. Chassis, platform, scissors
are examples of some titles of machine.
Non-Servised Parts: In some cases, it is necessary to Show the parts and assemblies that do not
require non-servised parts. These parts in the part table are indicated as ‘’no longer used’’ or ‘’not sold
seperately'.
!USE THE ORIGINAL ELS SPARE PARTS FOR YOUR SAFETY !

PART MANUAL VM10-J 03.12.2019
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HOW TO ORDER PARTS
When ordering replacement parts, please have the following machine information.
Machine model number
Machine serial number
ELS part number
Description of part
Quantity of part
Purchase order number
Vat number
Adress for order to ship
Desired method of shipment
Use the Part Order Form on the next page and mail or call your order to our After Sales Department.
PARTS ORDER FORM
Machine Model Number
Machine Serial Number
ELS Part Number
Description of Part
Quantity of Part
Purchase Order Number
Vat Number
Adress for Order to Ship
Desired Method of Shipment

PART MANUAL VM10-J 03.12.2019
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Turkey
Els Lift Makine Sanayi Ticaret A.Ş
Organize Sanayi Bölgesi Lacivert Cadde No:11
16140 Nilüfer/Bursa / TÜRKİYE
[email protected]
[e-mail]
Tel: [phone]
France
Metaloc
11-17 Rue Constantin Pecqueur
95150 Taverny, FRANCE
www.metaloc.fr
[email protected]
Tel: [phone]
Germany
Kunze GmbH
Hermann-Oberth-Straße 3
D - 83052 Bruckmühl
www.kunze-buehnen.com
[e-mail]
Tel: [phone]

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LEGEND
1. Steering Wheels
2. Chassis
3. Counter Weight
4. Turret
5. Ground Control Panel
6. Battery Pack
7. Mast
8. Jib
9. Battery Charger Plug
10. Flasher
11. Platform Control Panel
12. Platform Guide Rails
13. Working Light
14. Platform Entry Gate
15. Guide Storage Container
16. Platform
17. Lanyard Attachment Point
18. Tie Down
19. Drive Wheels

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VM10-J LOCATION OF SAFETY INDICATORS

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PART MANUAL VM10-J 03.12.2019
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List of Symbols and Hazard Legends
4700013 Period of Battery Charge
4700014 Wrong Using
4700022 Crush Hazard
4700025 Do not tie or disable gate
4700038 Lanyard Attachment Point
4700053 Read the operator’s manual
4700063 Fall Hazard
4700064 No smoking
4700111 These Sections are Accessible Only to Trained Personnel
4700112 Stay Away from This Surface
4700113 Collision Hazard
4700114 Tip-over Hazard
4700115 Electrocution Hazard
4700116 Crush Hazard
4700117 Chock Wheels Before Releasing Brakes
4700118 Maintain Required Clearance
4700119 Keep Away from Moving Parts
4700120 Forbidden to Hook
4700121 Keep Away from Elevated Components While Servicing Machine
4700122 Electrocution/Burn Hazard
4700123 Do not Stand Under Raised Platform
4700124 Fall Hazard
4700125 Electrocution/Fire Hazard
4700126 No Open Flames

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Description of Symbols and Hazard Legends
4700013
4700014
4700022
4700025
4700038
4700053
4700062
4700063 4700064
4700111
4700112
4700113
4700114

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4700115
4700116
4700117
4700118
4700119
4700120
4700121
4700122
4700123
4700124
4700125 4700126
4700127

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CHASSIS
Chassis Assembly

PART MANUAL VM10-J 03.12.2019
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PART MANUAL VM10-J 03.12.2019
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Item
Qty.
Description
Part No.
1
1
Chassis weldment assembly
70010100AA
2
4
Ø50x40 P10 Bearing
S31074012AA
3
1
Ø25x30 P20 Bearing
S31048010BA
4
1
Wheel steering assembly
70010300AA
5
3
Wheel steering bearing part
70010011AA
6
1
Wheel steering bearing part
70010010AA
7
1
Wheel steering assembly fixing part
70010012AA
8
2
M6x30 Hexagon socket countersunk head cap screw DIN 7991
S24006010AA
10
1
Wheel steering assembly fixing part
70010013AA
11
2
M6x25 Hexagon socket countersunk head cap screw DIN 7991
S24006009AA
12
1
Steering potantiometer fixing part
70010014AA
13
1
Steering potantiometer
E04400001AA
14
1
M4x8 Hexagon socket set screws with cup point DIN 916
S18004002AA
15
2
M4x6 Socket head cap screw DIN 912
S21004001AA
16
1
Steering potantiometer protection cover
70010015AA
17
4
M5 Washer DIN 125
S01005000AA
18
4
M5x10 Socket head cap screw DIN 912
S21005003AA
19
1
Steering Cylinder
H00570003AA
20
1
Steering cylinder linkage pin
70010009AA
21
1
Ø25 Circlip DIN 471
S14048000AA
22
1
Steering plate
70010700AA
23
3
M8 Washer
70010008AA
24
3
M8x15 Hex head cap screw DIN 518
S20008005AA
25
2
Wheel (Steering)
M00200006AA

PART MANUAL VM10-J 03.12.2019
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26
20
M12 Washer DIN 125
S01012000AA
27
10
M12 Prevailing torque nut ISO 10511
S07012000AA
28
2
Traction motor
70060001AA
29
12
M8x30 Hex head cap screw DIN 518
S20008010AA
30
2
Wheel (Traction)
M00200007AA
31
10
M12x35 Hex head cap screw DIN 518
S20054011AA
32
1
AC Motor controller
E04000002AA
33
4
M6x30 Socket head cap screw DIN 912
S21006010AA
34
2
Cover linkage plate
70010001AA
35
6
M6 Washer DIN 125
S01006000AA
36
16
M6x12 Socket head cap screw DIN 912
S21006004AA
37
2
M6x20 Hexagon socket countersunk head cap screw DIN 7991
S24006008AA
38
2
M6 Prevailing torque nut ISO 10511
S07006000AA
39
1
Flexible wireway fixing part
70010003AA
40
2
M8x20 Socket head cap screw DIN 912
S21008008AA
41
1
Wire protection plate
70010002AA
42
8
M6x16 Socket head cap screw DIN 912
S21006006AA
43
1
Chassis front cover
70010005AA
44
1
Chassis right cover
70010006AA
45
1
Chassis left cover
70010007AA
46
1
Chassis back cover
70010200AA
47
1
Flexible wireway
M01800001AA
48
4
M5x50 Socket head cap screw DIN 912
S21005014AA
49
4
M5 Prevailing torque nut ISO 10511
S07005000AA

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Steering Assembly
1. Right
2. Left

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1. Right
2. Left
Item
Qty.
Description
Part No.
1
1
Wheel steering weldment assembly
70010600AA
2
1
Wheel steering linkage part
70010301AA
3
1
Wheel cover
70010302AA
4
1
M20 Prevailing torque nut ISO 10511
S07020000AA
5
4
M5x10 Hexagon socket countersunk head cap screw DIN 7991
S24005003AA
6
1
Bearing SKF
S42030206AA
7
1
Bearing SKF
S42030208AA
8
1
Sealing ring
M01900001AA
9
1
M20 Washer DIN 125
S01020000AA
10
5
M12x50 Hex head cap screw DIN 518
S20054014AA
Item
Qty.
Description
Part No.
1
1
Wheel steering weldment assembly
70010400AA
2
1
Wheel steering linkage part
70010301AA
3
1
Bearing SKF
S42030208AA
4
1
Bearing SKF
S42030206AA
5
1
Sealing ring
S4506009008
6
1
M20 Washer DIN 125
S01020000AA
7
1
M20 Prevailing torque nut ISO 10511
S07020000AA
8
1
Wheel cover
70010302AA
9
4
M5x10 Hexagon socket countersunk head cap screw DIN 7991
S24005003AA
10
5
M12x50 Hex head cap screw DIN 518
S20054014AA

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Assembly Installation

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PART MANUAL VM10-J 03.12.2019
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Item
Qty.
Description
Part No.
1
1
Chassis assembly
70010000AA
2
1
Turntable assembly
70020000AA
3
12
M12 Washer DIN 125
S01012000AA
4
12
M12x65 Hex head cap screw DIN 518
S20012017AA
5
6
Jib boom assembly
70030000AA
6
6
M16 Washer DIN 125
S01016000AA
7
4
M16x50 Hex head cap screw DIN 518
S20016014AA
8
4
Static strap
M01510100AA
9
4
M8x25 Hex head cap screw DIN 518
S20008009AA
10
4
M8 Hex nut DIN 934 ISO 4029
S01010000AA