ESCALADE Woodplay Playhouse XL User manual

X L
817 Maxwell Avenue • Evansville, IN 47711 • 1-800-GO-SWING • www.escaladesports.com • ©2016 Escalade Sports
PG-MA-0033-01
P L A Y H O U S E

Here are some maintenance tips required to insure safe enjoyment of your equipment for years to come.
A. At the beginning of each usage season and every two weeks during, check: nuts and bolts and tighten as needed,
swing seats, chains, ladders, slides, rope and wood components for signs of deterioration and replace if necessary.
B. On a yearly basis, we recommend that you coat your playset with a sealant or preservative. You may also want to spot
sand any areas prior to sealing. Be sure that the sealant you select is non-toxic and child safe. Your local WOODPLAY
dealer may offer a complete sealant and maintenance program.
C. Do not use line trimmers or “weed eaters” around your play equipment. The line will remove both paint and wood
from uprights and base pieces. Any damage resulting from this type of abuse is not covered under our limited
warranty.
D. Remove plastic swing seats and take indoors or do not use when the temperature drops below 0º F.
E. When the time comes to disassemble and dispose of the play equipment, do so in such a way that no hazards will
exist at the time the equipment is discarded.
Welcome to our family of ready-to-build backyard play equipment. WOODPLAY playsets are designed with ease
of assembly in mind and we provide these step-by-step installation instructions.
After reading the information below, locate your structure site and carefully unpack parts. As you unpack your
playset, notice the part identification tags on each part and become familiar with each part before beginning assembly.
Remember that a little extra time spent familiarizing yourself with the parts and instructions before you begin will help you
avoid mistakes and save you time later.
When selecting your structure site, always keep
the child’s safety in mind. Here are some recommendations
to help you create a safe play area.
A. The playset should be located on level ground. The
stationary components such as ladders and slides are
REQUIRED to be a minimum of six feet from any structure
or obstruction such as a fence, garage, house, tree or
overhanging branches, electrical wires or clotheslines.
Any swinging equipment is also to be a REQUIRED
minimum distance twice the height of the swing beam
away from these obstructions or structures as well. We
also recommend that you do not install your playset
near a lake, river, swimming pool or other water hazard.
B. The U.S. Consumer Product Safety Commission (CPSC)
recommends that you install and maintain a resilient
surface under your play equipment. The CPSC’s
Consumer
Choosing A Location For Your Playset
If you have any questions about your playset, or are in need of replacement parts, contact your local
WOODPLAY Representative. Please keep these instructions for future reference.
Maintaining Your Playset
I N T R O D U C T I O N
Information Sheet for Playground Surfacing Materials is
on the last page. A resilient surface, should be installed
after the equipment has been completely assembled
according to these instructions. The equipment must
rest on solid ground. Please note that this product has a
maximum fall height of 8’.
Do not install home playground equipment indoors, or
over concrete, asphalt, packed earth, grass, carpet or
any other hard surface. A fall onto a hard surface can
result in serious or fatal injury.
Responsible on-site adult supervision is one of the most
important contributions to children’s safety that you
can make. WOODPLAY strongly recommends on-site
adult supervision of children of all ages. Safe swinging
and climbing skills need to be taught to children, just
like any other physical activity.
-2-

S A F E T Y I N S T R U C T I O N S
Adults Must:
• Not to walk close to, in front of, behind, or between
moving items.
• Not to twist the swing ropes, or loop them over the
top support bar, since this may reduce the strength
of the rope.
• Not to swing empty swing seats.
• Not to swing sideways into the path of adjacent
swings.
• Not to use the equipment in a manner other than
that for which it is intended.
• Not to get off the equipment while it is
in motion.
• Not to jump off the tower.
• Not to climb or swing when they are wet or when the
equipment is wet.
• Not to stand in the swing seats.
• Not to ride or leave bicycles or other toys in the
swing area.
• Not to use hammers, saws, nails, or wrenches on
the equipment.
• Not to swing so high that chains become slack, or
above the height of the swing support.
• Not to jump on a slide.
• Not to climb on top of the swing support.
• Not to attach to the playground equipment any item
that is not specifically designed for use with the
equipment, such as (but not limited to) jump ropes,
clotheslines, pet leashes, cables, and chains. These
may become strangulation hazards.
• To sit in the center of the swings with their full.
weight on the seats.
• To hold on to swings and climbers with.
both hands.
• To slide feet first, never head first..
• To watch for other children while swinging or playing.
near the equipment.
• Limit climbing and swinging heights to each child’s
ability.
• Verify that suspended climbing ropes are secured at
both ends.
• Verify that suspended climbing ropes cannot be
looped back on themselves.
• Dress children appropriately for play. Use well-fitting
Shoes that do not have slippery soles.
• Avoid ponchos, scarves, hoods, loose-fitting clothing,
neckties, and any clothing with a drawstring. Serious
injury could result should any part of the children’s
clothing become entangled in the equipment.
• Do not allow children to play wearing helmets.
• Remember that children are inventive. When they
develop games that are unsafe, be alert and change
the rules.
Teach Children:
ŸNote the weight limit for any single user on
WOODPLAY equipment is 200 pounds. Limit the
number of users to one on each swing. The tower
portion of the play system will accommodate four
to six additional users with a max combined weight
of 1100 pounds for entire playset.
• This product is intended for use by children from
ages 3 to 12 years of age
-3-

H A R D W A R E I D E N T I F I C A T I O N
0
1
2
3
4
5
6
7
8
9
Measurement taken from bottom of bolt head to the bottom of bolt
PG-HW-W002
1/2-13 Acorn Nut
1/2-13 Lock Nut
1/4" X 4 1/2" LAG SCREW
3/8" Flat Washer
QTY (64) QTY (22) QTY (22)
QTY (12)
-4-
1/2-13 x 6 Hex Head Bolt
QTY: (22)
PG-HW-B013
3/8" X 5 1/2" LAG SCREW
QTY (12)
PG-HW-L015
PG-HW-L002
3/8" X 8" LAG SCREW
QTY (4)
PG-HW-L017
3/8" X 3" LAG SCREW
QTY (27)
PG-HW-L011
1/4" Flat Washer
QTY (12)
PG-HW-W004 PG-HW-N004 PG-HW-N005
1/2” Flat Washer
QTY (44)
PG-HW-W005
3/8" X 2.5" LAG SCREW
QTY (30)
PG-HW-L016
#10" X 2 1/2" Flat Head Screw
PG-HW-S012
QTY (2)

182" x 60" Vinyl Roof
VL-RFG-182-060
Middle Corner Post
QTY (2)
M
Corner Post
QTY (4)
PART NUMBER CORNER POST TABLE QTY.
PG-4X4-114-CP 113 1/2" Corner Post 5' Deck Height 4
PG-4X4-114-CP-A 113 1/2" Middle Corner Post 5' Deck Height 2
PG-4X4-126-CP-B 125 1/2" Corner Post 6' Deck Height 4
PG-4X4-126-CP-C 125 1/2" Middle Corner Post 6' Deck Height 2
B
S T A N D A R D P A R T S L I S T
106" Accessory Arm
PG-4X4-106-AA
QTY (1)
R
S
QTY (1)
96" Deck Support
PG-4X6-096-DS
QTY (2)
C
20" - 45 Degree Angle Brace Left
PG-4X4-020-BRL
QTY (3)
L
20" - 45 Degree Angle Brace Right
PG-4X4-020-BRR
QTY (3)
N
67 3/8" Safety Rail - A
PG-4X4-067-SR-A
QTY (1)
X
26 1/2" 45 Degree Angle Brace Right
PG-4X4-026-BRR
QTY (1)
P
OR
NOTE: Woodplay playsets are sold in both Redwood and Chinese Cedar. All the part numbers in this manual with the
suffix “PG-“ are made of Chinese Cedar. If you have a Redwood set change the suffix to “PGR-“ to order redwood parts.
-5-

S TA N D A R D PA R T S L I S T- ( C O N T I N U E D )
53 5/8" Deck - 30 1/8 Wide
RW-DEK-054-030
53 5/8" Deck - 28 3/8 Wide
RW-DEK-054-029
37 7/8" Vertical Panel Divider
PG-4X4-038-VPD
QTY (1)
I
60 5/8" Sandbox Side
PG-210-061-SBS
QTY (5)
A
PG-4X4-085-VRS
85" Vertical Roof Support
QTY (2)
G
60 5/8 Deck Frame
PG-4X4-061-DF
QTY (2)
F
89 1/4" Horizontal Roof Support
PG-2X4-089-HRS
QTY (4)
H
96" Safety Rail
PG-4X4-096-SR
QTY (2)
E
QTY (2)
D
QTY (2)
J96" Safety Rail Top
PG-4X4-096-SR-A
QTY (2)
K
-6-

25" PANEL TOP
PG-2X4-025-PBT
25" PANEL BOTTOM DRILLED
PG-2X4-025-PBB-A
2 x 3 x 30-1/4 PANEL RUNG
PG-2X3-030-PR
25" PANEL BOTTOM
PG-2X4-025-PBB
PARTS FOR SIDE PANEL:
PART NUMBER
PG-2X4-025-PBT
PG-2X4-025-PBB-A
PG-2X3-030-PR
PG-2X4-025-PBB
DESCRIPTION
25" Panel Top
25" Panel Bottom Drilled
2 X 3 X 30-1/4 Panel Rung
25" Panel Bottom
QTY.
1
1
5
1
ITEM
CW-R
CW-A
CW-B
CW-E
CW-D
CW-O
DESCRIPTION
89 7/8" Climbing Wall Rail
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
CLIMBING ROCK
PART NUMBER
PG-4X4-090-CWR
PG-546-054-CWB-A
PG-546-054-CWB-B
PG-546-054-CWB-E
PG-546-054-CWB-D
PG-AC-0003
QTY.
2
3
4
1
4
16
DESCRIPTION
102" Climbing Wall Rail Right
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8 x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
53 7/8" x 1 x 5 1/2 Climbing Wall Board
CLIMBING ROCK
PART NUMBER
PG-4X4-102-CWR
PG-546-054-CWB-A
PG-546-054-CWB-B
PG-546-054-CWB-C
PG-546-054-CWB-E
PG-546-054-CWB-D
PG-AC-0003
QTY.
2
3
5
3
1
2
16
ITEM
T
U
V
DESCRIPTION
102" Step Ladder Rail Left
102" Step Ladder Rail Right
21" Ladder Step
QTY.
1
1
6
PART NUMBER
PG-4X4-102-STP-LRL
PG-4X4-102-STP-LRR
PG-2X6-021-STP
ITEM
T
U
V
DESCRIPTION
89 7/8" Step Ladder Rail Left
89 7/8" Step Ladder Rail Right
21" Ladder Step
QTY.
1
1
7
PART NUMBER
PG-4X4-090-STP-LRL
PG-4X4-090-STP-LRR
PG-2X6-021-STP
ITEM
CW-R
CW-A
CW-B
CW-C
CW-E
CW-D
CW-O
5 Foot Rock Wall
6 Foot Rock Wall
5 Foot Step Ladder
6 Foot Step Ladder
AC C E S S O RY PA R T S L I S T ( O P T I O N A L )
-7-

3/8" X 3" Lag Screw
1/2-13 x 6 Machine Bolt 3/8" Flat Washer
1/2-13 Lock Nut
1/2-13 Acorn Nut
1/2" Flat Washer
PG-4X6-096-DS
96" Deck Support
PG-210-061-SBS
60 5/8" Sandbox Side
Middle Corner Post
Corner Post
Corner Post
Note the location of the
Counterbore holes, these
should face up as shown.
Wall Assembly 1
(side A)
1. Lay two Corner Posts and one Middle Corner Post on flat ground, then attach
Deck Support and Sandbox Side as shown.
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
3/8” X3” LAG SCREW
3/8” FLAT WASHER
QTY.
3
3
6
3
6
6
HARDWARE NEEDED
-8-

1/2-13 Acorn Nut
1/2" Flat Washer
1/2-13 x 6 Machine Bolt
1/2-13 Lock Nut
PG-4X4-096-SR-A
96" Safety Rail
PG-210-061-SBS
60 5/8" Sandbox Side
Middle Corner Post
Corner Post
PG-4X6-096-DS
96" Deck Support
Flip Assembly 1 from
previous step over &
attach Safety Rail.
Wall Assembly 1
(side B)
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
QTY.
3
3
6
3
HARDWARE NEEDED
Counterbore faces
toward Sandbox side
Flip Assembly 1 from
previous step over &
attach Safety Rail.
2. Flip Assembly 1 over (from previous step) & attach Safety Rail.
-9-

3/8" Flat Washer
3/8" X 3" Lag Screw
1/2-13 Acorn Nut
PG-210-061-SBS
60 5/8" Sandbox Side
PG-4X6-096-DS
96" Deck Support
Middle Corner Post
1/2-13 Lock Nut
1/2" Flat Washer
Corner Post
1/2-13 x 6 Machine Bolt
Wall Assembly 2
(side A)
Note the location of the
Counterbore holes, these
should face up as shown.
3. Lay two Corner Posts and one Middle Corner Post on flat ground, then attach
Deck Support and Sandbox Side as shown.
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
3/8” X3” LAG SCREW
3/8” FLAT WASHER
QTY.
3
3
6
3
6
6
HARDWARE NEEDED
-10-

1/2-13 Lock Nut
1/2-13 Acorn Nut
1/2-13 x 6 Machine Bolt
1/2" Flat Washer
PG-210-061-SBS
60 5/8" Sandbox Side
Middle Corner Post
Corner Post
PG-4X6-096-DS
96" Deck Support
PG-4X4-096-SR-A
96" Safety Rail
Counterbore faces
toward Sandbox side
Wall Assembly 2
(side B) Flip Assembly 2 from
previous step over &
attach Safety Rail.
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
QTY.
3
3
6
3
HARDWARE NEEDED
4. Flip Assembly 1 over (from previous step) & attach Safety Rail.
-11-

PG-4X4-061-DF
60 5/8 Deck Frame
PG-4X4-061-DF
60 5/8 Deck Frame
3/8" X 5 1/2"
Lag Screw
3/8" Flat Washer
1/2-13 Acorn
Nut
1/2-13 Lock Nut
1/2" Flat Washer
1/2" Flat Washer
1/2-13 x 6 Machine Bolt
PG-4X4-067-SR-A
67 3/8" Safety Rail - A
PG-210-061-SBS
60 5/8" Sandbox Side
3/8" Flat Washer
3/8" X 3" Lag Screw
3/8” X 8” Lag Screw
3/8” X 8” Lag Screw
3/8” Flat Washer
5. Stand Assembly 1 & Assembly 2 (sandbox sides must be on the inside) and attach the Safety Rails and Sandbox sides as shown.
106" Accessory Arm
PG-4X4-106-AA
ROR
67 3/8" Safety Rail - A
NOTE: Determine if your playset comes with a part R Accessory Arm Kit. If it DOES NOT,
continue with assembly as shown on this page and then skip to page 14 after this
step is complete.
IF IT DOES come with part R accessory arm kit install all parts as shown on this page
except the top Safety Rail shaded in Darker gray and then continue to page 13.
R
X
X
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
3/8”X 5.5” LAG SCREW
3/8” X8” LAG SCREW
3/8” X 3” LAG SCREW
3/8” FLAT WASHER
QTY.
8
8
16
8
4
4
18
26
HARDWARE NEEDED
-12-

7. Attach 26 1/2" Brace as shown in Detail A.
NOTE: IF YOUR PLAYSET DID NOT COME WITH 106" ACCESSORY KIT (OPTIONAL) IGNORE THIS PAGE AND CONTINUE TO THE NEXT PAGE.
3/8" X 4” Lag Screw
3/8" X 4” Lag Screw
106" Accessory Arm
PG-4X4-106-AA
R
3/8” Flat
Washer
3/8” Flat
Washer
26 1/2" 45 Degree
Angle Brace Right
PG-4X4-026-BRR
6. Attach Accessory Arm R with hardware shown.
Detail A
1/2” Flat Washer
1/2” Acorn Nut
1/2” Flat Washer
1/2-13 x6
Machine Bolt
3/8"-5 1/2"
Lag Screw
3/8" Flat
Washer
R
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
3/8”X 5.5” LAG SCREW
3/8” X 4” LAG SCREW
3/8” FLAT WASHER
QTY.
2
2
4
2
1
2
3
HARDWARE NEEDED
1/2-13 Lock Nut
-13-

PG-4X4-020-BRL
45 Degree Angle Brace Left
8. Attach six 45 degree angled braces (three Right & three Left) shown. See Detail B.
PG-4X4-020-BRR
45 Degree Angle
3/8" Flat Washer
3/8" X 3" Lag Screw
3/8" Flat Washer
3/8" X 3" Lag Screw
Brace Right
Detail B
Angle Brace
(Left)
Angle Brace
(Right)
QTY.
12
12
HARDWARE NEEDED
DESCRIPTION
3/8” X 3” LAG SCREW
3/8” FLAT WASHER
-14-

NOTE: If your Model did not come with assembled Decks follow these instructions. If your
model has pre-assembled Decks continue to the next page.
PG-HW-S009
#8X2 1/2 PH FLAT HD WDSCR
PG-2X4-028-BB
27 1/2" Deck Backboard
PG-2X6-030-BB
30" Deck Backboard
PG-2X6-054-DEK
53 5/8" Deck / Picnic Tbl Board
PG-2X4-054-DEK
53 5/8" Deck / Picnic Tbl Board
PG-2X6-054-DEK
53 5/8" Deck / Picnic Tbl Board
PG-2X6-054-DEK
53 5/8" Deck / Picnic Tbl Board
PG-2X4-054-DEK
53 5/8" Deck / Picnic Tbl Board
PG-2X6-054-DEK
53 5/8" Deck / Picnic Tbl Board
TOP VIEW
-15-

If installing wood roof. Stop here and go to wood roof instructions.
9. Set Decks inside the main assembly and attach from underneath.
1/4" X 4 1/2" Lag Screw
1/4" Flat Washer
RW-DEK-054-029
DECK-53 5/8 X 28 3/8
RW-DEK-054-030
DECK-53 5/8 X 30 1/8
NOTE: If 30" Deck is
not assembled see
previous page for
assembly instructions.
Bottom View
NOTE: If 30" Deck is not assembled see previous
page for assembly instructions.
QTY.
12
12
HARDWARE NEEDED
DESCRIPTION
1/4” X 4 1/2 ” LAG SCREW
1/4” FLAT WASHER
-16-

PG-4X4-085-VRS
Vertical Roof Support
PG-4X4-038-VPD
Vertical Panel Divider
3/8" X 5 1/2" Lag Screw
3/8" Flat Washer
1/2-13 x 6 Machine Bolt
1/2" Flat Washer
1/2-13 Lock Nut
1/2-13 Acorn Nut
10. Attach two Vertical Roof Supports and two Vertical Panel Dividers as shown. There should be
an equal amount of space between the corner posts and the Roof Supports/Panel Dividers.
25 1/4”
25 1/4”
Corner Post
Corner Post
DESCRIPTION
1/2” ACORN NUT
1/2” LOCK NUT
1/2” FLAT WASHER
1/2” x 6” BOLT
3/8”X 5.5” LAG SCREW
3/8” FLAT WASHER
QTY.
2
2
4
2
6
6
HARDWARE NEEDED
3/8" X 5 1/2"
Lag Screw
3/8" Flat Washer
-17-

3/8" X 3" Lag Screw
3/8" Flat Washer
PG-2X4-089-HRS
Horizontal Roof Support 89 1/4"
11. Attach three Horizontal Roof Supports as shown.
DESCRIPTION
3/8”X 3” LAG SCREW
3/8” FLAT WASHER
QTY.
6
6
HARDWARE NEEDED
-18-

a. Wrap one end of the Vinyl Roof around to the
inside of the End Tarp Board and center it on
the Support.
b. Tap the snaps gently with a hammer to leave
an indentation in the End Tarp Board (as shown
in detail C).
c. Install a Roof Snap Screw in the center of each
of the indentations.
d. Snap this end of the Vinyl Roof to the inside of
the End Tarp Board.
e. Stretch the opposite end of the Vinyl Roof over
the to the opposite End Tarp Center Tarp Board
Board and repeat steps a through e.
Snap Screw
Detail C
12. Attach Vinyl Roof as shown.
-19-

IF YOU HAVE A 5’ DECK FOLLOW THESE DIRECTIONS FOR OPTIONAL ACCESSORY LADDER OR ROCK WALL
ASSEMBLE 90” STEP LADDER & ROCK WALL (FOR 5’ DECK ONLY)
89 7/8" Step Ladder Rail Left
89 7/8" Step Ladder Rail Right
21" Ladder Step
1.Assemble 90” Ladder as shown.
PARTS NEEDED: HARDWARE NEEDED:
1A T
U
V
(1)
(1)
(6)
(1/4" Flat Washer)
(1/4 X 4.5" Hex Lag Screw)
FW1
HLS2
(24)
(24)
HLS2
FW1
V
T
U
IF YOU HAVE A 6’ DECK
GO TO THE NEXT PAGE. 1. Assemble 5’ Rock Wall as shown below. Note Hole locations.
PARTS NEEDED:
(2) CW-R 89 7/8” Climbing Wall Rail
(12) Climbing Wall Boards
(16) CW-O Rock
1B
TN1
FHS2
CWB-D
CW-A
CW-B
CW-D
CW-A
CW-B
CW-D
CW-D
CW-B
CW-A
CW-B
CW-E
SH1
RHS1
FW1
CWO
7”
NOTE: Hole Location
NOTE: Hole Location
NOTE: Counterbore Hole Location
(48) FHS2 (#10x2-1/2 Ph Flat Hd Wdscr)
(16) FW1 (1/4" Flat Washer)
(16) RHS1 (#14 X 1.5" Round Phil Head Screw)
(16) TN1 (3/8"-16 X 1/2" T-nut)
(16) SH1 (3/8”-16 X 1.5" Socket Head Screw)
(16) FW3 (3/8” Narrow Flat Washer)
HARDWARE NEEDED
CW-R
CW-R
FW3
2. Flip over and install the Rocks as
shown in Detail D.
Detail D
-20-
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