Esco ASCENT OPTI BASIC Troubleshooting guide

ASCENT
TM
OPTI BASIC/ ASCENT
TM
OPTI
DUCTLESS FUME CABINET
USER & SERVICE MANUAL
Esco SPB/SPD User & Service Manual Version / Released 1 February 2008
Specifications subject to change without notice


WELCOME NOTE FROM
Congratulations! You have just purchased one of the finest ductless fume cabinets available.
It is a pleasure to welcome you to the exclusive club of our growing number of customers who, over the
years have come to not just own and operate their Esco fume cabinets but treasure them too. or your
convenience all exposed exterior and interior surfaces of this product have been wiped in a controlled
clean environment. Protective coverings on stainless steel and plastic surfaces, wherever present, have
also been removed.
Your new Esco Ductless ume cabinet now comes with a whole range of unique features and exciting
new improvisations to simplify maintenance, enhance safety and improve ergonomics. These include:
•
User-friendly Sentinel
TM
microprocessor-based control and alarm system which simplifies operation
and enhances user safety (SPD only)
•
Transparent frameless acrylic front window and sides provide a high degree of visibility and operator
comfort
•
Energy efficient external rotor motor design which reduces operating costs and produces extremely
low noise and vibration levels
Please read this manual to familiarize yourself with the procedures involved in the installation, basic
operation and maintenance of the cabinet.
We recommend that this manual, together with the factory test report, be kept near the cabinet for
convenient reference by operators and qualified maintenance personnel. If you have any questions that
are not addressed in this manual, please do not hesitate to reach us by e-mail at
ductless@escoglobal.com or give us a call at +65 65420833.
With warm regards from Singapore,
Lim Lay Yew
Chief Executive Officer
21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
Visit our website at www.escoglobal.com/ductless

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
TABLE OF CONTENTS
1
Table of Contents 1
Safety Warning and Limitation of Liability
Declaration of Conformity 5
Freight Claim Information 6
Warranty Terms and Conditions 7
Corporate Profile Fume Filtration Division 8
1. Basic Product Information 11
1 1 Background 11
1 2 Airflow Pattern inside the Cabinet 12
1 3 Safety 13
1 4 Performance 13
1 5 Cleanability 13
1 6 Operator Comfort 13
1 7 Easy Servicing 1
1 8 Cost Saving 1
1 9 Testing 1
1 10 In-House Tested 15
1 11 FiltraCheck™ Chemical Advisory Service 15
2. Unpacking Your Cabinet 17
2 1 Step-by-Step Procedure 17
2 2 Packaging Contents 19
3. Installing Your Cabinet 20
3 1 Installing SPB-2AX 20
3 2 Installing SPD-3/4AX 22
3 3 Installation Location Requirement 26
3 4 Installation Location Extracted from BS 7258 27
3 5 Case Study: Choosing the Best Installation Location 30
3 6 Optional Retrofit Kits 31
3 7 Installations 31
3 8 Environmental / Electrical Conditions 32
A. USER SECTION
TABLE OF CONTENTS

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
TABLE OF CONTENTS
2
3 9 Performance Validation/Certification 33
. Operating Your Cabinet 3
4 1 Sentinel® Control System 3
4 1 1 Software Self-Reset 36
4 1 2 Hardware Reset 36
4 2 Menu Options 37
4 2 1 Settings (Clock, Timer, and Units) 38
4 2 2 Calibration 0
4 2 3 Administrator Access and PIN 0
4 2 4 Setting the Mode 3
4 3 Starting the Cabinet
4 4 Working in the Cabinet 5
4 4 1 Working Ergonomics 5
4 5 Cleaning and Shutting Down the Cabinet 6
5. Maintaining Your Cabinet 7
5 1 Maintenance Schedule 7
5 2 Self Check Test 8
1. Re-certification and Maintenance by Service Personnel 51
1 1 Airflow Verification & Cabinet Re-Certification 51
1 2 Calibration of the Sentinel™ Control 53
1 3 Software Updating 5
1 4 Replacement of Filter 5
1 5 Replacement of Fluorescent Lamp 5
2. Product Specification 55
2 1 SPB Engineering Details 56
2 2 SPD Engineering Details 57
2 3 SPB & SPD Technical Specification Summary Table 58
2 4 Electrical Schematic for SPB-2A1/3(230V,AC-50/60 Hz) 59
2 5 Electrical Schematic for SPB-2A2/4(115V,AC-50/60 Hz) 60
2 6 Electrical Schematic for SPD-XA1/3(230V,AC-50/60 Hz) 61
2 7 Electrical Schematic for SPD-XA2/4(115V,AC-50/60 Hz) 62
2 8 Electrical Schematic for SPD-XA5(100V,AC-50 Hz) 63
2 9 Sentinel Control System 6
B. SERVICE SECTION

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
TABLE OF CONTENTS
3
3 Troubleshooting 65
3 1 Electrical and Mechanical Troubleshooting 65
3 1 1 SPD-3/4AX 65
3 1 2 Software Troubleshooting 69
3 1 3 SPB-2AX 69
Copyright Information 72
U
Appendix A
Filter Saturation Test 7
Appendix B
Measurement of Face Velocity Test 78
Appendix C
Estimated Carbon Capacities for Contaminant 80
Appendix D
Reference Materials 83
Defect Reporting Form 8
APPENDIX

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
4
SAFETY WARNING
•
The use of any hazardous material in the cabinet must be monitored by an industrial hygienist, safety
officer or some other suitably qualified individual
•
Explosive or inflammable substances should never be used in the cabinet unless a qualified safety
professional has evaluated the risk involved
•
If radiological hazards are being used in the cabinet, additional protective measures should be taken
Besides that, the operation should be monitored by a suitably trained individual
•
Before you proceed, you should thoroughly understand the installation procedures and take note of
the environmental/electrical requirements of the cabinet
•
In this manual, important safety related points will be marked with this symbol
•
If the equipment is used in a manner not specified by this manual, the protection provided by this
equipment may be impaired
LIMITATION OF LIABILITY
The disposal and / or emission of substances used in connection with this cabinet may be governed by
various local regulations Familiarization and compliance with any such regulation are the sole
responsibility of the users of the cabinet Esco’s liability is limited with respect to user compliance with
such regulations
European Union Directive on WEEE and RoHS
The European Union has recently issued two directives: Directive 2002/96/EC on Waste
Electrical and Electronic Equipment (WEEE) and Directive 2002/95/EC on Restriction on
the use of Hazardous Substances (RoHS)
WEEE: The objective of the WEEE directive is to promote “… the reuse, recycling and
other forms of recovery of such wastes (WEEE) so as to reduce the disposal of waste
besides improving the environmental performance of all operators involved in the life cycle
of electrical and electronic equipment, e.g. producers, distributors and consumers….” and
hence this directive is relevant to the issue of disposal of this cabinet within the EU As per this directive,
a “wheelie bin” sticker (shown alongside) has to be pasted on all products which come under the purview
of this directive, thereby indicating that at the time of disposing the particular product/equipment, it
should not be grouped together with general unsorted municipal waste Instead the directive mandates
that distributors of electrical and electronic equipments be responsible for the collection and scrapping of
the products they have sold Please note that this cabinet has been classified as "fixed industrial
equipment” and hence does NOT come under the purview of the WEEE directive At the time of
disposing this cabinet, you can still contact your local Esco distributor who would arrange for collection
and recycling of this cabinet at a reasonable fee
RoHS: With respect to the directive on RoHS, please note that this cabinet falls under category 9
(monitoring and control instruments) and is therefore EXEMPTED from requirement to comply with the
provisions of this directive
- SAFETY WARNING – LIMITATION OF LIABILITY

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
5
Declaration of Conformity *
In accordance with EN 45014:1998
We, Esco Micro Pte Ltd
based at 21 Changi South Street 1
SINGAPORE 486777
Tel: +65 65420833
Fax: +65 65426920
declare on our sole responsibility that the product:
Equipment : Ductless Fume Cabinets
Model : Esco Ascent
TM
Opti Basic Ductless Fume Cabinet (SPB-2AX)
Esco Ascent
TM
Opti Ductless Fume Cabinet (SPD-3AX & SPD- AX)
in accordance with the following directives:
72/23/EEC : The Low Voltage Directive and its amending directives
89/336/EEC : The Electromagnetic Compatibility Directive and its
amending directives
have been designed to comply with the requirements of the following Harmonized Standard:
Safety Standard : EN 61010-1 (2001)
EMC : EN 61326 (2002) Class B
Design/Performance Criteria:
- ANSI / ASHRAE 110-1995
- AFNOR NF X 15-211
- AS/NZ 22 3.9: 2003
More information may be obtained from Esco’s authorized distributors located within the EU A list of
these parties and their necessary contact information is available on request from Esco
Lim Lay Yew
Chief Executive Officer
* Applicable only to 220-240 VAC 50 Hz cabinets
DECLARATION OF CONF
ORMITY

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
FREIGHT CLAIM INFORMATION
6
FREIGHT CLAIM INFORMATION
Esco inspects each product for defects before shipment Esco products are then carefully packed in
compliance with carrier regulations and thoroughly inspected before leaving our plant Responsibility for
their safe delivery is assumed by the carrier upon acceptance of the shipment However shipments
occasionally do get damaged in transit Claims for loss or damages sustained in transit must be made
upon the carrier
Please note that for each shipment you accept, you would be responsible for all freight claims and the
cost of replacement of all damaged parts/items So please inspect each shipment very carefully before
accepting
Carefully inspect each pallet or crate upon receipt If a shipment is found to be damaged upon delivery,
you are required to get the driver / carrier take note of the details of the damage on the delivery receipt
This is very important as your claim may be rejected otherwise In case the pallets are found to be
stacked, please leave a note saying "Stacked Pallets" on the delivery receipt Note that pallets are not
stacked at the time of being shipped out of our premises, unless otherwise stated for certain products
Esco is not responsible for pallets being stacked at carrier terminal Any unloading difficulties or
damages due to components being stacked are the responsibility of the carrier
If freight damage is discovered, please refer to the following guidelines for effective processing of freight
claim:
SHIPMENT WITH VISIBLE LOSS OR DAMAGE
•
Any external evidence of loss or damage must be noted on the freight bill or delivery receipt and
signed by the courier's agent or delivery driver
NB: Failure to properly describe evidence of loss or damage may result in the carrier refusing to
honor a claim
•
Contact delivering terminal to arrange for a claim form and inspection report to be faxed or mailed to
you
•
Notify Esco Micro Pte Ltd regarding the items/parts that need to be replaced
•
Keep all damaged items/parts and packaging material until claim is resolved between you and the
carrier
SHIPMENT WITH CONCEALED LOSS OR DAMAGE
When any damage or loss is discovered during the course of unpacking:
•
Contact the carrier immediately upon discovery of damage and request for inspection by the carrier's
agent
•
Carrier will determine the need for inspection based on the value of the shipment and time elapsed
•
Notify Esco Micro Pte Ltd regarding the items/parts that need to be replaced
•
For claim purposes, Esco will fax to you an order acknowledgment that would include the prices of the
damaged items (less freight cost)
•
Esco will invoice you for replacement items/parts
•
Esco standard payment terms will apply
REJECTION OF SHIPMENT
• If a shipment is received with substantial damages, you may refuse to accept the shipment in part or
full Do not unpack pallets or crates with damaged materials Please note that individual items cannot
be refused You can either reject the entire pallet or accept the freight after noting down the
damages (see above)
• Esco will handle all freight claim procedures and process a replacement order for your company for
the damaged items/parts at no extra charge (This is applicable only if the original order was shipped
under CIF terms i e Esco had covered the insurance)
NOTE: Any correspondence with Esco regarding loss or damage must be accompanied by a copy of the
shipping carrier's report Esco will not accept returns that have not been authorized
In the event of you accepting a damaged shipment, notification of loss or damage must be sent
to the carrier within 10 days of receiving the freight. Notification outside the 10-day time frame
may result in shipping damage claim being rejected.

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductless@escoglobal.com Website:
www.escoglobal.com/ductless
WARRANTY TERMS AND CONDITIONS
7
WARRANTY TERMS AND CONDITIONS
Esco warrants that this equipment will perform according to the specifications for 3 years from the date of
purchase With certain exceptions*, this 3 years warranty applies to all parts and components of this
equipment
Esco's liability under this warranty shall be limited to repair or replacement of the equipment at Esco's
option Under no circumstances shall Esco be liable for the equipment damage arising out of or in any
way connected with the failure of the equipment to perform as set forth herein This limited warranty is in
lieu of all other expressed or implied warranties, including those of merchantability and fitness for a
particular purpose
In the event of any defect, malfunction or breakdown being detected during the warranty period, Esco will
repair or replace, at its option, the product or component therein which upon examination by Esco shall
appear to be defective, or not up to factory specifications The purchaser must pay any transportation or
labour expenses incurred in removing and returning the product to the service centre
Esco would not be responsible for the cabinet’s malfunctioning or any sort of damage to people or
property arising out of non-compliance with the operating instructions laid down in this manual, poor
maintenance or improper use of the cabinet
This warranty shall not apply to any Esco product or part thereof which has been subject to misuse,
abuse, accident, shipping damage, improper installation, unauthorized servicing and testing, damage by
fire / flood, or acts of God If the serial number of this product is altered, removed or defaced as to be
illegible, the warranty shall be null and void in its entirety
The use of non-Esco parts and/or parts not supplied directly by Esco or our authorized distributors,
including but not limited to maintenance parts, spare parts, replacement parts, system components
and/or system accessories, shall void all expressed or implied warranties
To obtain warranty service, the defective product or part(s) must be returned to Esco or an authorized
Esco Factory Service Centre along with a proof of purchase It i mandatory for the cu tomer to
regi ter receipt of their equipment online with E co at http://www.e coglobal.com/warranty.
Please take note that when returning the defective product or part(s), you must first obtain a return
authorization (RA) number from Esco and it must be noted on the documents accompanying the return
The defect reporting form can be found in this manual
* The 3 years warranty doesn’t apply to consumable parts viz. filter, light tubes, pre-filters.

CORPORATE PROFILE –
FUME FILTRATION
DIVISION
A History of Clean Air Device
Manufacturing
The emergence of new high-
tech industrial and life sciences
industries in the late 70’s
opened opportunities for
development of clean air
solutions We were among the
earliest to spot this opportunity
Esco was thus founded in 1978
to pioneer development in this
exciting new field of clean air
technologies Soon after,
leveraging on our strengths in
clean air technology, we
ventured into the construction of
laminar flow clean air devices
By the early 80’s, we had
already designed biohazard
safety cabinets - today a core
offering of Esco Biotech - and
fume hoods Manufacturing of
these products were also
undertaken simultaneously This
greatly helped us in broadening
the base of our core
competencies to encompass
containment technology By
then, Esco had emerged as the
first local company to export
indigenously developed and
credible clean air products To
further build on our strengths,
Esco established a sheet metal
fabrication facility in 1985
Esco Fume Filtration
The Esco Fume Filtration
Division is a highly focused
manufacturer of ductless fume
cabinets and other carbon-
filtered enclosures designed for
the containment of hazardous
chemical vapours in the
laboratory
Our products comply with the
latest international standards for
both containment and filtration
efficacy such as the American
Standard ASHRAE 110,
European Standard EN 14175,
French Standard AFNOR NF X
15-211 and British Standard BS
7989:2001 Esco is unique in
being the first and only Asian
manufacturer of carbon filtered
enclosures which have been
independently tested and
certified Our state-of-the-art in
house testing capabilities for
both containment and filtration
efficacy have also been
independently accredited
Esco offers one of the widest
ranges (more than 7 types) of
carbon filtered enclosures in the
industry and are carefully
matched to the user’s
application to ensure safety
When this process is complete,
the user can enjoy the benefits
of carbon filtration (ductless)
technology including mobility,
energy-savings and no
installation costs
Today Esco is helping a whole
gamut of high-tech industries
keep their products, people and
processes free from
contamination
Be it our cleanroom construction
components that help
pharmaceutical majors meet
GMP standards for producing
drugs in a clean environment; or
our laminar flow mini-
environments that help
microelectronics manufacturers
enhance their product reliability
and yields; or for that matter our
safety cabinets that help
researchers conducting clinical
biological research in developing
vaccines for dangerous
diseases – Esco is making its
own humble contribution in a
wide range of critical fields that
in turn help in making a
difference to our day-to-day
lives
With sales in over 70 countries,
we have fully geared ourselves
for the international
marketplace In our single
minded pursuit for customer
satisfaction, we have developed
a well knit network of
international distributors and
partners, who provide quick,
responsive and localised service
and support for our products
Sophisticated Production
Capabilities
Today Esco’s production work is
carried out at a state-of-the-art
centralized facility measuring
3,900 m
2
(42,000 sq ft) Based
in Bintan, Indonesian, this facility
is highly automated to ensure
that all products adhere to the
highest quality standards and
production involves minimal
human intervention CNC
(Computer Numerically
Controlled) sheet metal
8

machinery is the pride of the
facility An advanced powder-
coating process has also been
incorporated in the facility to
provide an aesthetic finish to all
the laboratory equipment
produced at the facility We have
always been careful not to sit
complacently on our laurels and
are strongly committed to
continuously investing in cutting
edge of fabrication technologies
World-Class R & D
At Esco, we understand that
being at the cutting edge of
technology is the key to our
survival Hence continuous
investment in Research and
Development (R&D) is the
mainstay of our corporate policy
Currently, one in every two non-
production staff at Esco serves
in a R&D position This is a
further demonstration of how
seriously we take our R&D
Most of our R&D is carried out at
the Esco ume iltration
Technology Centre located at
our corporate headquarters in
Singapore
This centre features a
demonstration laboratory,
conference/training facilities for
visitors, and various testing
laboratories in which state-of-
the-art research and tests are
continuously conducted in order
to improve the performance of
our products The laboratories
are equipped with a formidable
array of latest instruments -
properly calibrated and
maintained Included among
them are particle counters, air
velocity meters, flow
visualization devices, electrical
safety analysers, and light/noise
level/vibration meters
ISO 9001 Quality Management
System
At Esco, quality and customer
satisfaction are our top priorities,
which is why the company
operates under an ISO 9001
certified quality management
system Extensive quality control
and testing, carried out at every
stage ensures that we deliver
nothing but the best to our
customers
ISO 1 001 Environmental
Management System
Esco also practices responsible
corporate citizenship by
demonstrating a firm
commitment to the environment
Many of our products are
designed to be extremely energy
efficient, while our cabinets are
produced using easily recyclable
steel
Geared for Global Marketplace
Esco regularly participates in
numerous major international,
regional and national industry
trade shows and exhibitions.
9

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: [email protected] Website:
www.escoglobal.com/ductless
USER SECTION
10

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
CHAPTER 1
BASIC PRODUCT INFORMATION
Ductless fume cabinets provide operator protection by removing chemical fume contaminants within the
work area They are suitable for most common chemical work (Note that ductless fume cabinets are
NOT suitable for all chemical application Please consult Esco for advice concerning your individual
application) The Esco Ascent Opti Basic/Ascent Opti Ductless Fume Cabinets are our new-improved
products which offer the best combination of performance, quality and cost-effective in the market today
1.1 BACKGROUND
Conventional ducted fume hoods provide safety to laboratory personnel by drawing air across a front
opening in the hood at a controlled rate, thus preventing any toxic vapours generated during the
experimental procedure from escaping into the general laboratory environment
Air is then exhausted via a fan system to the outside of the laboratory, usually via an outlet mounted on
the roof of the building When released to the external atmosphere in this manner, chemical fumes and
vapours, which would have otherwise been toxic in the enclosed environment of the laboratory, are
diluted many times over and have an insignificant effect on the environment
Ductless fume cabinets are quickly becoming a viable alternative to conventional fume hoods Unlike
conventional fume hoods, these cabinets filter out chemical fumes and recycle air directly back to the
laboratory Personnel protection is provided in a manner similar to conventional fume hoods by drawing
air at a controlled rate across a front opening into the hood Ductless fume cabinet has many advantages
over conventional fume hoods:
• They protect the environment since toxic fumes are not released to the environment unlike in the
conventional fume hoods
• Fully installed systems ready to operate are available at a lower cost than bulky conventional
fume hoods
• An expensive ducting and external blower system that is often difficult to maintain is not
required
• They are mobile and can be relocated easily to meet your changing needs; perfect for schools
and education institutes
• They allow energy saving since air which is costly to air condition or heat is not removed from
the laboratory
In order to gain a better understanding of their benefits, let us examine how these hoods filter out
chemical fumes generated during experimental procedures conducted in the laboratory Esco’s ductless
fume cabinet incorporate a state-of-the-art vapour phase activated carbon filter system, which is the
primary filtration component in removing all chemical fumes from within the hood before air is re-
circulated back to the laboratory
Activated carbon is a porous material manufactured from carbon-based raw materials These include
coal, peat, coconut and wood The activated process develops pores of molecular dimension within the
carbon particles These give the carbon an extremely high internal porosity and surface areas Typically,
activated carbons contain surface area in the range of 500-2000 m
2
/g
The basic mechanism through which activated carbon removes impurities from contaminated air
saturated with chemical fumes is referred to as physical adsorption Physical adsorption is a
phenomenon resulting from electrostatic forces of attraction (van der Waal forces) between the impurities
and the internal surfaces of the activated carbon Activated carbon has the strongest physical adsorption
forces or the highest volume of adsorbing porosity of any material known to mankind
The safety of personnel in the laboratory has always been of significant importance Similarly it is
important to consider the factors affecting the efficiency of activated carbon filtration in order to ascertain
the ability of the technology to provide a safe solution in the laboratory
11

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
Activated carbon filters are suitable for use with many chemicals but this is dependent on a number of
factors In general, chemicals with a relative molecular weight over 30 and a boiling point higher than
60
o
C or 140
o
F can be adsorbed with a relatively high efficiency by activated carbon filtration
Further variables include the amount of vapours being generated in the hood either through general
evaporation or as a direct result of experimental procedures Naturally, the lower the concentration of the
chemical or the amount released in the hood in vapour form, the lower the safety risk to personnel Other
factors involving the nature of the chemical(s) used in the fume hood play a role For example, larger
molecules are adsorbed more easily by activated carbon In addition, less soluble compounds are
adsorbed more easily than more soluble compounds In the case of organic compounds, branch-chain
organics are more easily adsorbed than straight-chain organics
Environmental factors may also affect the adsorptive efficiency of the hood The ambient temperature of
the laboratory and the gas must be kept to a minimum The higher the ambient temperature the lower the
adsorptive efficiency of the carbon filters Relative humidity must also be kept to a minimum since an
especially high relative humidity can cause the activated carbon filter to adsorb water molecules in place
of chemical vapours
The construction of the filter also affects the adsorption efficiency of the hood A filter with a thicker
media bed will have a longer contact time in which a larger amount of chemical vapour will be deposited
in the filter by physical absorption
1.2 AIRFLOW PATTERN INSIDE THE CABINET
1.
An inflow air curtain from the
ambient environment into the
cabinet with an average velocity of
0 5 m/s or 100 fpm is induced by
the cabinet blower system
2.
The inflow flushes the entire work
zone of the cabinet; within the main
chamber of the cabinet; negative
pressure (relative to the ambient
environment) is maintained in order
to ensure that no chemical fumes
or vapours escape the work zone
3. Air is t
aken through an activated
carbon filter mounted in the interior;
this removes all fumes from the
exhaust air stream; exhaust air is
re-
circulated directly back to the
room from the top of the cabinet
2 Inflow flush work zone
1 Inflow air provide
operator protection
3 Exhaust air is carbon
-
filtered providing
environmental protection
12

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
1.3 SAFETY
At Esco, your safety is of paramount importance to us Thus Esco Ascent Opti Basic/Ascent Opti
Ductless Fume cabinet has been packed with features that would take your safety to an altogether new
level A highlight of these features is as follows:
• A unique filter mounting system that eliminates bypass leaks inherent in conventional clamping
system
• A generously-sized main filter with higher chemical retention capacities designed to meet the
requirements of French Standard AFNOR NFX 15-211
• Microprocessor-based control system provides the user with numerous safety and operational
features, ensuring an enhanced safety in the laboratory (This feature applies only for SPD)
• State-of-the-art baffle design to ensure better airflow uniformity and distribution within the cabinet
for better operator protection(This feature applies only for SPD)
• Isocide™ Antimicrobial coated cabinet structure prevents surface contamination and inhibits
bacterial growth on the cabinet's external surfaces
1. PERFORMANCE
The cabinet is precisely engineered to deliver the required performance anytime you need it
• As the filter loads, the intelligent blower system automatically adjusts itself to maintain constant
airflow This unique feature eliminates the need for constant speed control adjustments, thereby
ensuring optimum performance
• Sentinel microprocessor control system monitors all critical cabinet airflow parameters and alerts
the operator through audible/visual alarms in case of any malfunction Airflow sensors employed
are temperature-compensated Temperature compensation leads to improved accuracy of
airflow sensor(This feature applies only for SPD).
1.5 CLEANABILITY
The issue of cleanability is important to ensure easy procedures
• Removable stainless-steel worktop on a removable epoxy powder-coated electro-galvanised
drain pan simplifies cleaning (SPD units only).
1.6 OPERATOR COMFORT
The features incorporated in this cabinet allow for greater operator comfort and better working condition:
• 13-degree sloped front allows easy access to work zone – enhancing ergonomics, eliminating
operator fatigue and increasing productivity
• Curved front edge minimizes airflow turbulence and improves user comfort
• Ergonomic apertures for hands in the front window allow for maximum movements within the
workzone while providing the operator with extra protection from any possible chemical spillage
• Transparent frameless acrylic front window and sides provide a high degree of visibility and
operator comfort; front window is mounted on self-supporting pre-tensioned hinges, allowing for
easy access during cabinet loading and start-up
13

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
• 2 electrical outlets at the back wall, providing a convenient power source for equipment to be
used in the cabinet
1.7 EASY SERVICING
We design the cabinets in such a way that the number of people required for servicing them is minimal,
besides ensuring that the downtime is as short as possible
• Easy filter access through the front part of the cabinet for minimized downtime
• Comfortable grip position for filter
• Blower maintenance on top cover access
• Each cabinet is supplied with a convenient hand tool kit and extra fasteners
• Blower Hour Meter to help the user monitor total cabinet usage Every 60 hours, the control
system reminds the user to test the exhaust concentration with gas detection tube to see
whether the filter is saturated (SPD units only).
1.8 COST SAVING
Esco uses the permanently lubricated direct drive centrifugal blowers which employ an energy-efficient
external rotor type design This helps Esco cabinets deliver excellent performance while keeping the
operating cost low at the same time
1.9 TESTING
Before being shipped, each individual unit is extensively tested for performance and safety and delivered
with a detailed test report and certificate of performance Testing performed at our factory laboratory
includes:
•
Operator comfort tests: noise, light, vibration
•
Filter efficiency
•
Electrical safety to IEC61010-1
Additional units are also randomly selected on a statistical sampling basis and re-tested using research-
grade instrumentation and additional test protocols at our dedicated Product Development Laboratory
Esco performs testing in accordance with more than 20 of the world’s most recognized standards of
local, regional and international scopes In particular, testing in our laboratory is most frequently
conducted based on:
• ANSI/AIHA Z9 7: 1998 Recirculation of Air from Industrial Process Exhaust System
• AFNOR NF X 15-211 Ductless fume enclosures
• AS/NZ 2243 9: 2003 Safety in laboratories - recirculating fume cabinets
• BS7989: 2001 Recirculating fume cupboards
• EN 14175 European fume cupboard standards
14

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
1.10 IN-HOUSE TESTED
1 The Esco Ascent
TM
Opti Basic/Ascent
TM
Opti Ductless Fume Cabinet has been tested in-house for
compliance with ANSI/ASHRAE 110-1995 requirements
2 The Esco Ascent
TM
Opti Basic/Ascent
TM
Opti Ductless Fume Cabinet has been tested in-house for
compliance with BS7989: 2001
Please refer to chapter 2 of Section B (SERVICE SECTION) for detailed product specification.
1.11 FILTRACHECK™ CHEMICAL ADVISORY SERVICE
FiltraCheck is a trademark service provided by Esco’s fume filtration division Customers who intend to
purchase a ductless fume hood but are unsure whether the cabinet is suitable for their application, can
forward a list of chemicals that they will be handling and their pattern of usage to Esco's FiltraCheck
service team
A PDF Questionnaire form is available at www escoglobal com/ductless This questionnaire can be
downloaded and either forwarded by email or by fax to Esco After careful analysis of the provided
chemicals list and pattern of usage, a proper advice document will be generated and provided to the
customer in 3 days period
This document will recommend the appropriate laboratory equipment; ducted fume hood or ductless
fume hood or neither based on the investigation done by the FiltraCheck team Depending on the type of
chemicals used, the document may also contain a list of procedures, warnings, etc that will help in
ensuring a safer laboratory working environment In the case of a recommendation of a ductless cabinet,
appropriate grade and type of activated carbon also becomes a factor that has to be taken into
consideration
15

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: ductle[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
CHAPTER 1 – BASIC PRODUCT INFORMATION
Esco’s FiltraCheck Diagram
16

21 Changi South Street 1 Singapore 486777 Phone: +65 65420833 ax: +65 65426920
E-mail: d[email protected] Website:
www.escoglobal.com/ductless
USER SECTION
Chapter 2 – UNPACKING YOUR CABINET
CHAPTER 2
UNPACKING YOUR CABINET
This chapter aims to provide relevant information on how to handle the cabinet properly upon receipt
Failure to follow the following instructions may cause damage to the cabinet We strongly advise you to
read this chapter carefully before proceeding further Relevant information on Warranty Terms and
Conditions can be found on page 7
2.1 STEP-BY-STEP PROCEDURE
1 Inspecting the corrugated cardboard box
Upon receipt of your new cabinet, inspect the cardboard box If there is any visible damage to the
exterior of the box please refer to freight claim information on page 6
2 Moving the cardboard box
a The corrugated cardboard box has been designed to protect your cabinet from external impact
However, excessive impact on the box may damage the cabinet too Hence all care should be
taken to protect the box from direct impact during the course of moving it
b While lifting and moving the box, please ensure that the floor jack or mechanical lift truck has
entered fully under the box so that the box can be lifted stably Otherwise there would be a risk of
the box falling off from the floor jack or mechanical lift truck during handling Whenever needed,
please use suitably long extension bars
c While the box is being moved, there should be adequate gap between the ground and supports of
the pallet The pallet should not be dragged on the ground as it would damage the pallet and
possibly the cabinet too
3 Removing the strapping
a Remove the strapping by cutting it
b Do not discard the packaging material of your cabinet until you have fully installed and tested
the unit along with all its components
4 Opening the box
a If the unit is bundled with a support stand, you would find it strapped on top of the main cabinet
box, and onto the pallet
b Unwrap the protective plastic wrapping which covers the main box and the support stand box (if
present)
c If straps are present, cut them now
d Open the top cover of the box by cutting the masking tape
17
This manual suits for next models
15
Table of contents