ESD SYSTEMS SPI Ground Gard 3 Plus Service manual

TB-5545 Page 1 of 4 Revision May 2009
© 2009 DESCO INDUSTRIES INC.
Employee Owned
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • [phone] • Fax [phone] • Website: ESDSystems.com
Ground Gard 3 Plus
Operation, Installation, and Maintenance
TECHNICAL BULLETIN TB-5545
Made in America
Figure 1. SPI Ground Gard 3 Plus
Description
Leading companies use continuous monitors as a cost
effective component in satisfying the paragraph 6.1.3
Compliance Verification Plan requirements of ANSI/
ESD S20.20. The SPI Ground Gard 3 Plus continuously
monitors the integrity of one operator and one ESD work-
surface. This monitor will provide virtually instantaneous
notification of static control equipment failures, eliminat-
ing the need of periodic testing and costly record keep-
ing. This unit is highly cost effective as it is designed
to monitor any conventional single wire wrist strap and
ground cord system. Its small package and mounting
tabs with holes make it highly suitable to install on most
any equipment or work bench surface. In addition, op-
tional mounting is available using the provided adhesive-
backed Velcro® strips. Using either mounting method
makes the Ground Gard 3 Plus suitable for most any
machinery or workbench even in hard to reach locations.
The SPI Ground Gard 3 Plus is available in two models:
The Ground Gard 3 Plus is a real time instrument that
ensures that the operator and ESD worksurface in a
sensitive area is effectively grounded. The instant an
operator’s wrist strap or cord fails, the monitor will issue
audible and visual (LEDs) alarms alerting the user and
supervisor of the problem.
The Parking Snap provides a means for the operator to
disconnect the wrist strap cord when normally leaving
the work area without the audible alarm sounding. It also
provides a means of wrist strap cord storage.
ADVANTAGES OF CONTINUOUS MONITORING
OVER PERIODIC TESTING
Many customers are eliminating periodic testing and
are utilizing continuous monitoring to better ensure that
their products were manufactured in an ESD protected
environment. Full time continuous monitoring is superior
to periodic or pulsed testing, and can save a significant
amount of money in testing costs and rejected product.
Periodic testing detects failures after ESD susceptible
products have been manufactured. The costs of dealing
with the resulting catastrophic or latent defects can be
considerable. Ground Gard 3 Plus Monitors eliminate
the need for users to test wrist straps and log the results;
by their function, these monitors satisfy the ISO 9000
and ANSI/ESD S20.20 test logging. ANSI/ESD S20.20
Paragraph 6.2.2.2 Personnel Grounding Guidance states
“A log should be maintained which verifies that personnel
have tested their personal grounding devices.” Per ESD-
S1.1 Paragraph 6.1.3 “Daily (wrist strap system) testing
may be omitted if constant monitoring is used.”
WAVE DISTORTION DETECTION TECHNOLOGY
PROVIDES TRUE 100% CONTINUOUS MONITORING
From all the technical alternatives available, SPI has
chosen wave distortion technology for many of its Con-
tinuous Monitor product offerings. Wave distortion cir-
cuitry monitors current/voltage phase shifts and provides
true 100% continuous monitoring. Electrical current will
lead voltage at various points due to the combinations
of resistance and capacitive reactance. By monitoring
these “distortions” or phase shifts, the wave distortion
Ground Gard 3 Plus will reliably determine if the circuit is
complete.
Wave distortion technology can be referred to “vector
impedance monitoring”. This description is valid as the
wave distortion technology measures the impedance at
the monitored banana jack and looks for changes in ei-
ther the capacitance or resistance of the circuit which in-
cludes the wrist strap and its wearer. It uses filtering and
time domain sampling to filter out false signals caused by
voltage offsets, 60 Hz fields and other electro-magnetic
and electrostatic interference.
Model Voltage AC Calibration
94338 120 NIST
94339 220 NIST

TB-5545 Page 2 of 4 Revision May 2009
© 2009 DESCO INDUSTRIES INC.
Employee Owned
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • [phone] • Fax [phone] • Website: ESDSystems.com
In normal factory environments, and with persons whose
capacitance with respect to ground is within design limits
(5 feet tall 90 pound person to 6 foot 5 inch 250 pound
person), the Ground Gard 3 Plus cannot be “fooled”. It
will provide a reliable alarm only when the wrist strap
becomes dysfunctional or unsafe according to accepted
industry standards. The Ground Gard 3 Plus is drift-free
and designed to be insensitive to the effects of
squeezing or stretching the coil cord.
ADVANTAGES OF WAVE DISTORTION AND
SINGLE-WIRE TECHNOLOGY
The SPI Ground Gard 3 Plus allows the use of any stan-
dard, single-wire wrist strap and coil cord. The monitor/
wrist strap/cord system life-cycle costs are by far lower
than alternative systems which require expensive & frag-
ile dual-wire cords and special wrist straps. Dual-wire
cords are expensive and are the weak link of the system,
the most likely component to need replacement. Over
a five year period, this can make the dual-wire system
three to five times as expensive as a system utilizing
single-wire wrist straps and cords. See Maintenance
and Calibration (page 4) to minimize life-cycle costs.
The dictionary defines constant as uniform and unchang-
ing, and continuous as uninterrupted. Nonetheless,
some dual-wire resistance monitors utilize a pulsed test
current and do not really provide continuous monitoring.
For example, during each 2.2 second pulse cycle of a
leading “constant” resistive monitor, electrical current is
pulsed for only 0.2 seconds followed by an unmonitored
interval of 2 seconds. This leaves the user/wrist strap un-
monitored for over 90% of each cycle. Damaging static
charges can easily occur in the portion of the time in
between the pulses. The off period of 2 seconds equals
2 billion nanoseconds, and “it takes only about 25 volts
applied for 100 nanoseconds to blow most memories or
microprocessors”.* The dual-wire system does not reli-
ably meet all industry specifications, as the cords do not
meet the ANSI/ESD S1.1 section 5.4
1 to 5 pound “breakaway force” requirement for operator
safety.
By using the reliable wave distortion technology to deter-
mine if the circuit is complete, there are no false alarms.
There is no need to adjust or tune the monitor to a spe-
cific user or installation. The miniscule amount of electri-
cal current (less than 1 volt coil cord signal) required to
generate the waveform has never caused reported skin
irritation and is extremely safe for use in voltage sensi-
tive applications such as disk drive manufacturing.
Figure 2. Ground Gard 3 Plus features and components
Features and Components (See Figure 2)
A & D. Status LEDs: When the green LED is lit, the
operator is properly grounded. When the red LED is lit,
the operator is either not properly grounded or not con-
nected.
B. Monitored Operator Jack: Where the operator in-
serts the wrist cord banana plug.
C. Worksurface Ground LEDs: When the green LED
is lit, the work surface mat is properly grounded. When
the red LED is lit, the work surface mat is not properly
grounded, or its resistance exceeds the 10 megohm
limit.
D. Operator Ground LEDs: When the green LED is lit,
the operator is properly grounded. When the red LED
is lit, the operator is either not properly grounded or not
connected.
E. 4mm Parking Snap: When touched by the opera-
tor, this snap will deactivate the alarm for six seconds.
This allows time for the operator to disconnect the coil
cord from the wrist band and park it on this snap. While
parked, the coil cord disables the alarm, allowing the
operator to leave the workstation. The OPERATOR
GROUND LED will remain off while the cord is parked.
Upon returning and removing the coil cord from the park-
ing snap, the operator has six seconds to hook up to the
wrist band before the alarm sounds.
F. 24 VAC Power Jack: Connect the power adapter
here.
G. Mat Connection: Monitors worksurface mat.
H. Mat Ground: Grounds worksurface mat.
A
B
F
G
H
CD
E

TB-5545 Page 3 of 4 Revision May 2009
© 2009 DESCO INDUSTRIES INC.
Employee Owned
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • [phone] • Fax [phone] • Website: ESDSystems.com
Installation
Remove the monitor from its packaging and inspect for
any shipping damage. Confirm that the work surface is 1
x 10E7 ohms or less and has a conductive layer such as
Dual Layer Rubber, Dissipative 3-Layer Vinyl, or Mica-
stat® Dissipative Laminate with conductive buried layers.
Included with each Multi-Mount Continuous Monitor
should be:
2 Mat Monitor Cords (black and green)
2 Push and Clinch Snaps
2 Mounting screws
1 Velcro® Set
1 120 VAC Power Adapter (94338 only)
1 Certificate of Calibration
I. The Ground Gard 3 Plus may be mounted to a
convenient location using the included mounting
screws or Velcro® set. See Figure 3 for installation
set-up.
II. Install the Push and Clinch snaps 12-72 inches apart
from each other on the work surface mat. Make sure
that they pierce and clinch the bottom side of the mat.
III. Snap both ground cords to the push and clinch snaps
installed to the work surface mat.
IV. Route the black ground cord to the monitor’s green
terminal block labeled MAT.
V. Route the green ground cord to the monitor’s green
terminal block labeled GND.
VI. Connect the power adapter to the monitor’s power
jack labeled “24VAC” and the other end to a proper
voltage source.
Figure 3. Installation of the Ground Gard 3 Plus
Operation
When the Multi-Mount Continuous Monitor is installed to
an ESD protective work surface and grounded via a pow-
er cord, the green WORKSURFACE GROUND LED and
red OPERATOR GROUND LED should be illuminated.
• The work surface resistance is measured between the
two snaps installed to the mat worksurface (See Figure 3).
TO USE THE CONTINUOUS MONITOR:
1. Plug a wrist strap cord, not attached to the wristband,
into the monitored banana jack labeled OPR on the side
of the unit (See Figure 2). This automatically activates
the selected operator channel. The red operator LED
should illuminate. The monitor takes 6 seconds to acti-
vate its alarm circuitry when it is first plugged in.
2. Remove the charges from your body by making con-
tact with a properly grounded ESD worksurface. Snap
the cord to the wristband, and fit it snugly onto your
wrist. This should silence the audible alarm and cause
the OPERATOR GROUND LED to switch from red to
green. If this does not happen, examine the wrist cord for
continuity or damage and your wrist band to ensure that
it is securely fit. If you have dry skin, apply an approved
dissipative hand lotion. When leaving the area, the user
can take the wrist cord along or attach it to the monitor
parking snap. The audible alarm will shut off in approxi-
mately 6-8 seconds when operator wrist cord is removed
from unit and will instantly shut off when the cord is at-
tached to the parking snap.
PARKING SNAP
The audible alarm is designed to alert both the operator
and supervisor. The parking snap feature allows the op-
erator to disconnect when leaving the work area without
sounding the audible alarm. It also provides a means
for wrist cord storage (red OPERATOR GROUND LED
will illuminate). When the operator touches the parking
snap, the audible alarm will disable for 6 seconds. The
user can then disconnect the wrist cord from the wrist
band and attach it to the parking snap for storage. If the
operator removes the wrist cord plug from the OPR ba-
nana jack, the audible alarm will sound for 6-8 seconds.
WORK SURFACE CHANNEL
The Ground Gard 3 Plus monitoring circuitry is sufficient-
ly sensitive to detect extremely low current when used
with a worksurface with a conductive layer.
Specifications:
Test range of monitored circuit 500K - 10M ohms†
Operating Voltage
94338 120 VAC, 50/60 Hz
94339 220 VAC, 50/60 Hz
Work Surface Range 10 Megohms (see Note)
Wrist strap open circuit voltage 1.2 volts peak to peak @
1-2 MicroAmps
Mat test open circuit voltage 5 to 7.5 volts
Response time to alarm <50 ms
Operating Temperature 0 - 40°C
Size 3.86”L x 2.10”W x .910”H
† This cannot be verified with standard DC test
equipment. The continuous monitor is an impedance
sensing device and the limits are determined by the
magnitude and angle of the impedance.

TB-5545 Page 4 of 4 Revision May 2009
© 2009 DESCO INDUSTRIES INC.
Employee Owned
ESD Systems.com • 432 Northboro Road Central • Marlboro, MA 01752 • [phone] • Fax [phone] • Website: ESDSystems.com
Figure 4. Using the Multi-Mount Continuous Monitor
Note: Work surface must have a conductive layer such
as Dual Layer Rubber or Dissipative 3-Layer Vinyl or
Micastat® Dissipative Laminate with conductive buried
layers. Desco Continuous Monitors are not recommend-
ed for use with homogeneous matting.
Maintenance and Calibration
The Ground Gard 3 Plus is solid state and designed to
be maintenance free. The 94338/94339 is calibrated
to NIST traceable standards. There are no user ad-
justments neccesary. Because of the wave distortion
sensing nature of the test circuit, special equipment is
required for calibration. We recommend that calibra-
tion be performed using the SPI 50512 Continuous
Monitor Calibration Unit. The Calibration Unit is a most
important product which allows the customer to perform
NIST traceable calibration on continuous monitors. The
50512 is designed to be used on the shop floor at the
workstation, virtually eliminating downtime, verifying that
the continuous monitor is operating within tolerances.
Per ANSI/ESD S20.20 Paragraph 6.2.2.2 Personnel
Grounding Guidance, “Personnel should check constant
monitoring devices (when used) to ensure that they
are functional and operating before ESDS products are
handled. In addition, constant monitoring devices should
be functionally checked periodically to ensure that they
are operating as designed.”
Limited Warranty
ESD Systems.com expressly warrants that for a period of one (1)
year from the date of purchase, SPI Continuous Monitors will be
free of defects in material (parts) and workmanship (labor). Within
the warranty period, the product will be tested, repaired, or
replaced at our option, free of charge. Call our Customer Service
Department at 508-485-7390 for a Return Material Authorization
(RMA) and proper shipping instructions and address. Include a
copy of your original packing slip, invoice, or other proof of
purchase date. Any unit under warranty should be shipped
prepaid to the ESD Systems.com factory. Warranty repairs will
take approximately two weeks.
If your unit is out of warranty, call Customer Service at 508-485-
7390 for a Return Material Authorization (RMA) and proper
shipping instructions and address. ESD Systems.com will quote
repair charges necessary to bring your unit up to factory
standards.
Warranty Exclusions
THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU
OF ALL OTHER PRODUCT WARRANTIES, EXPRESSED AND
IMPLIED, INCLUDING MERCHANTABILITYAND FITNESS FOR
A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY
DISCLAIMED. The express warranty will not apply to defects or
damage due to accidents, neglect, misuse, alterations, operator
error, or failure to properly maintain, clean or repair products.
Limit of Liability
In no event will ESD Systems.com or any seller be responsible or
liable for any injury, loss or damage, direct or consequential,
arising out of the use of or the inability to use the product. Before
using, users shall determine the suitability of the product for their
intended use, and users assume all risk and liability whatsoever in
connection therewith.