ESM Focke-Wulf Fw 190 User manual

Focke-Wulf Fw 190
Specification:
Length :1449 mm(57")
Wing Span :1800 mm(70.9")
Wing Area :56.1 sq. dm
6.04 sq. ft
Wing Loading :103.4 g/sq. dm
33.7 oz/sq. ft
Flying Weight :5.8 kg(12.8 lbs)
Radio :6ch&8 servos
Engine :108 2-cycle
120 4-cycle
SAFETY PRECAUTIONS
INSTRUCTION MANUAL
First-time builders should seek advice from people having building
experience.If misused or abused,it can cause serious bodily injury
and damage to property.
Fly only in open areas and preferably at a dedicated R/C flying site.
We suggest having a qualified instructor carefully inspect your
airplane before its first flight.Please carefully read and follow all
instructions included with this airplane,your radio control system
and any other components purchased separately.
(The people under 18 years old is forbidden from flying this model)
This R/C airplane is not a toy!

: 4-cycle .120
15"X7
6
(with 9 servos),
6
6
6 channel radio for aiplane is highly recommended for this model.
Warning
Remove the covering with proper
pressure to cut through only the covering itself.Otherwise,
cutting down into the balsa structure may weaken the
model part and cause accident.
The pre-covered film on ARF kits may wrinkle due to
variations of temperature.Smooth out as explained right.
Pre-cover the covering with clean cloth!
Start at low setting. Increase the setting if
necessary.If it is too high,you may damage
the film.
Iow setting
with cover(cloth)
3.5 in Spinner

Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
Make sure hinges are
mounted in the same line.
1mm
Aileron
Tailing
edge
Make sure they are in
the right position while
installing.
6
Pin hinge(24x24mm)
8
6
2
2
2
4
2
2
2
2
Clevis
Rod (2x300mm)
Retainer
TP Screw (2.3x12mm)
Wooden Block (20x20x8mm)
Servo tray(68.5x56.5x2mm)
Pin hinge(24x24mm)
Screw (3x35mm)
Washer(3x15mm)
2
Washer(3x15mm)
Lock Nut (3mm )
Clevis
Retainer
Rod (2x300mm)
Screw (2x10mm)
Install the servo as the illustration below
Install the nylon control horn and connect the linkage.
Apply instant type CA glue to aileron and pin hinge.
Keep some space about 1mm width between
aileron and trailing edge.
Assemble the aileron to main wing with instant type CA glue. Be careful
to ensure the moving parts of the hinges are able to move freely.
1
2
3
4
5
1
Accessory list for the coming installation steps.

Make sure hinges are
mounted in the same line.
6
Pin hinge(24x24mm)
8
6
2
2
2
4
2
2
2
2
Clevis
Rod (2x300mm)
Retainer
TP Screw (2.3x12mm)
Wooden Block (20x20x8mm)
Servo tray(68.5x56.5x2mm)
Pin hinge(24x24mm)
Screw (3x35mm)
Washer(3x15mm)
2
Washer(3x15mm)
Lock Nut (3mm )
TP Screw (2.3x12mm)
1.5mm
3mm
Securely glue together. If coming off during flighs, you 'll
lose control of your airplane which leads to accidents!
1mm
Aileron
Tailing
edge
Make sure they are in
the right position while
installing.
Rod (2x300mm)
Clevis
Washer(3x15mm)
Washer
Lock Nut (3mm )
Screw (3x35mm)
Screw (2x10mm)
Install the servo.
Secure the servo.Install the nylon control horn
and connect the linkage.
Apply instant type CA glue to flap and pin hinges.
Keep some space about 1mm width between
trailing edge and flap.
Assemble the flap to main wing with instant type CA glue. Be careful
to ensure the moving parts of the hinges are able to move freely.
7
68
9
10
2
Accessory list for the coming installation steps.
Air tank
Switch
Air inlet
3-way
pressure inlet
3-way
pressure inlet
3-way
pressure inlet
The status when the
gear up
Pull out length of 8mm
to make gear down
Air valve Air valve
Make sure to assemble retracts as instructed below.
Two wheel retract system
Quick release connector
Quick release connector
Pressure reduction inlet
Strut
Strut
3-way pressure inlet 3
Pressure reduction inlet 1
1
Air tank
1
Air inlet
21
1
Air line (3000mm)
2
Quick release connector
Strut ( 90 )
Switch
Clevis
Rod (2X300mm)
1
1
1
Retainer
TP Screw(2x14mm) 2
Ø1.7mm
Ø0.2mm
Pleas notice the inner diameter for each
side of the pressure reduction inlet.
Please insure the sealing of the retract
system before flight .

Retracts strut 80
LockNut(4mm)
Wooden Block
Note:rubber wheels oleo struts
and retracts are optional.
TP Screw (2.6x14mm) 8
1.5mm
TP Screw (2.6x14mm)
Assemble the retract to appropriate position in the wing.
The sketch map when the retract up and down.
o
Main wing joiner 1
2
Wood dowel (6x50mm)
2
Wood dowel (6x30mm)
2
2
Blind Nut (6mm)
Screw (6x50mm)
1
Gear door
2
Wheel (100mm)
8
TP Screw (3x20mm)
2
Nut (4mm)
Washer (3x6mm) 8
4
Wooden Block(25x15x13mm)
Clevis
Retainer
Rod (2x300mm)
Screw (2x10mm)
2
Bushing (8X4mm)
Bushing (8X4mm)
1
Rib template (2mm ply)
Install the nylon control horn and connect the linkage. Mount the gear door and the wheel to the retract.
TP Screw (2.3x12mm)
1.5mm
3mm
Rod (2x300mm)
Clevis
Washer(3x15mm)
Washer
Lock Nut (3mm )
Screw (3x35mm)
Screw (2x10mm)
Secure the servo.Install the nylon control horn and
connect the linkage.
12 14
13
11
15
3
Accessory list for the coming installation steps.
140mm
Top view
Side View
20mm
20mm
RUDDER
20mm
20mm
30mm
AILERON
FLAP
AILERON
Side View
Top view
Position for
right diagram.
ELEVATOR
Side View
25mm
25mm
Centre of Gravity.
Adjustment.
Epoxy the landing gear to the wing steadily. Adjustment.
TP Screw (3x20mm)
Wooden Block
TP Screw (2.6x14mm)
Collar (5mm)
Wooden supporter
Collar (5mm)
Washer (3x6mm)
Assemble the wheel and gear door to landing gear.
Adjustment. The centre of the Gravity.
75
14
72
76
73
77
74

Main wing joiner 1
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
100mm 18 mm
2
Wood dowel (6x50mm)
6mm
B=B'
A=A'
Drill 6.2mm holes at the place
of main wing.
Install the wing to the fuselage
with 6x50mm screws as shown
in the diagrams below.
A`
A
B`B
Drill holes at appropriate position in the wing
for taking the air line and the servo line out.
Connect the wings with main wing joiner.
Drill holes in the wings and set the wood dowels
in them as below.
Assemble the wings.
6mm
2
Wood dowel (6x30mm)
1
Rib template (2mm ply)
Rib template (2mm ply)
According to the rib template drill holes in one wing and
epoxy wood dowel in them.
Rib template (2mm ply)
6mm
According to the rib template drill holes to another
main wing.
17
18
19
20
21
4
16
Wooden Block(43x28x26mm)
1
Gear door
2
4
Collar (5mm)
Wheel (100mm)
Landing gear(5mm) 2
1
8
2
TP Screw (3x20mm )
Landing gear straps
4
TP Screw (2.6x14mm)
8
Washer (3x6mm)
4
Wooden Block(25x15x13mm)
25mm
3mm
decal
5mm
Drill two holes to appropriate in the drop tank.
2
Plastic tube (5x50mm)
Plastic tube (5x50mm)
Epoxy the plastic tubes in the holes tightly.
Please notice the datas below when assemble
the drop tank.
145mm
30mm
20mm
5mm
Epoxy the PVC part to the appropriate position in wing
carefully as below.
67
69
70
68 71
67
13
Accessory list for the coming installation steps.

Make sure hinges are
mounted in the same line.
1mm
2
2
Blind Nut (6mm)
Screw(6x50mm)
1
Stab joiner (16x230mm)
2
Steel wire (0.5x3000mm)
1
U-style wire (3mm)
Pin hinge(24x24mm)
1
Nose arm(3mm)
Collar (3mm)
2
1
1
Tail landing gear(3mm)
Tail wheel (45mm)
Clevis
3
1
Retainer
Rod (2X257mm)
1
TP Screw(3x20mm)
Washer (3x6mm)
4
4
7
4
TP Screw (2.3x12mm)
3
Pin hinge(2.5x48mm)
2
1
Steel wire (0.5x3000mm)
Steel wire (0.5x3000mm)
U-style wire (3mm)
connect the fullarm for elevator with steel wire as below.
Elevator
6.2mm
Blind Nut
Tailing
edge
Make sure they are in
the right position while
installing.
4
Pin hinge(24x24mm)
100 mm
5 mm
6mm
4
Matal douel (4x30mm)
1
Rib template (2mm ply)
Assemble the wings to the fuselage with screw and blind
nut as below.
Drill holes to relevant position in the fuselage. Apply instant type CA glue to elevator and pin hinge.
Keep some space about 1mm width between
elevator and tailing edge.
Accessory list for the coming installation steps.
23
22
25
26
5
24
Ply(15x15x3mm)
1.5mm
5
TP Screw (2.3x8mm)
5
Epoxy plies
7
TP Screw (2.3x8mm)
1.5mm
12
Ply(15x15x2mm)
12
TP Screw (2.3x8mm)
1
Canopy
2
PVC
1
Epoxy the belly pant to wing .
2
Plastic tube (5x50mm)
1
Dummy bomb
Fiber plate
Assemble the canopy to the fuselage with TP.
Trim the cowling for engine and muffler.
Epoxy plies to relevant position inside the fuselage as
below for assembling the cowling.
Cut away the surplus parts of canopy and PVC parts
carefully along the shade line.
64
65
63
12
66
62
Accessory list for the coming installation steps.

1x20mm
4mm
4mm
4
Wood dowel (4x30mm)
1
Rib template (2mm ply)
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
3mm
Drill holes to appropriate position in the stabilizer and
epoxy it to the fuselage as below.
The sketh map of the steel wires in the fuselage.
Set the U-style wire through the enlarge hole as below. Drill two holes at the stabilizer root base on rib template
and epexy the metal dowel in them.
A ccording to thr rib template drill holes to the tail of
fuselage as below. Glue the elevator to the stabilizer by CA and epoxy.
27
28
29
30
31
32
6
Elevator servo
Rudder servo
switch servo
Throttle servo
Add a rubber ring to the
clevis for insuring safety
Be care to notice the distance between the wheel and
fuselage.
2
2
2
Clevis
Copper joiner
Aluminum tube(3x6mm)
2
2
Screw (2x10mm)
Nut (2mm )
2
Washer(2x5mm)
Steel wire
Copper joiner
Aluminum tube Lock Nut (2mm )
Screw (2x10mm)
Ball joint
Washer(2x5mm)
Install the servo of elevator.
Install the servo of the rubber servo.
Linkage Stopper
2mm Washer
2mm Nut
3x4mm
2mm
3x4mm set Screw
1
1
1
1
The servos installation finished sketch map.
Assemble the receiver and the battery to appropriate
in the fuselage.
Install the servo of swith.
57
56 59
60
11
58 61

25mm
140mm
35mm
2
Plastic tube(3x30mm)
2
Steel wire (0.5x3000mm)
1
3
2
2
Clevis
Retainer
Washer(3x15mm)
Lock Nut (3mm )
1
Screw (3x80mm)
2
Copper joiner
Rod (2X300mm) 1
Tail wheel
Washer(3x15mm)
Screw (3x80mm)
Lock Nut (3mm )
Clevis
Aluminum tube
Steel wire
The sketch map after the rudder shaft assemble finished.
3mm
3mm
Rod (2x300mm)
Lock Nut (3mm )
Washer(3x15mm)
Clevis
Clevis
Screw (3x65mm)
1
Clevis
4
Steel wire (0.5x3000mm)
4
4
Copper joiner
Aluminum tube(3x6mm)
2
Plastic tube(3x30mm)
2
2
6
Clevis
Washer(3x15mm)
Lock Nut (3mm )
1
Screw (3x80mm) 4
Clevis
4
Nut (2mm )
4
Screw (2x10mm)
4
Washer(2x5mm)
8
TP Screw (2.3x8mm)
Ply (15x15x3mm) 8
TP Screw (2.3x8mm)
Epoxy ply to appropriate position in the fuselage
and assemble the tail gear cover with screw.
1
1
Rod (2x300mm)
Retainer
Assemble the horn to the rudder and connect the linkage
to the servo.
Drill holes to appropriate position in the fuselage the
position of the horn in the rudder.
Retainer
The sketch map of the linkage for the rudder
and the tail wheel.
The sketch map of the linkages for the rudder
and elevator in the fuselage.
50
51
52
53
54
10
50
Accessory list for the coming installation steps.
TP Screw(3x20mm)
Washer (3x6mm)
4
4
40mm
suggest drilling a hole here for
assembling wheel steeling
mount
8mm
Collar
Tail landing gear
Collar
Make sure hinges are
mounted in the same line.
82.5mm
40mm
82.5mm
Collar
25mm
1.8mm
D'
C C'
D
Make sure to glue securely.
If not properly glued, a failure in flight may occur.
Temporarily fasten down the main wing and
check its correct position.
Securely glue together.If coming off during flights,
you'll lose control of your airplane which leads
to accidents!
C=C'
D=D'
Pin hinge(2.5x48mm)
3
1mm
Rudder
Tailing
edge
Cut away the rubber tube when
the epoxy glue dried.
Make sure they are in
the right position while
installing.
Epoxy the fibreglass tubes to appropriate position as
below and leave some space with width of 1mm between
tailing edge and rudder.
The sketch map when the tail landing gear be installed
to the fuselage.
Assemble the tail landing gear to the wheel steeling
mounts as below.
Assemble the wheel steeling mount to appropriate
position.
Drill holes to appropriate position in the rudder and epoxy
the ping hinges in them
Assembly of the stabilizer.
34
35
36
37
38
33
7

In case of 2-cycle & 4-cycle engine.
4
Blind Nut (4mm)
1
Engine mount (68x105mm)
Linkage Stopper
4
4
12
4
Washer(4x8mm)
Screw (4x35mm)
Spring Washer (4mm)
Nut (4mm)
2
4
Screw (4x25mm)
2
Plastic tube (2x400mm)
Fuel tank (550cc) 1
160 mm
Blind Nut (4mm) 4
6mm
5.2mm
Blind Nut
2.5mm
The front view of the engine installation finished.
The side sketch map of the engine installation finished.
Drill 4 holes and set blind nut in appropriate position in
the firewall before install the engine.
Drill holes to the relevant position in the tailing edge
and epoxy the rudder to them.
Centre line
Centre line
Washer (4x8mm)
Washer (4x8mm)
Washer (4x8mm)
Screw (4x35mm)
Screw (4x25mm)
Nut (4mm)
Spring Washer (4mm)
4mm
Install the engine carefully.
40
39 41
42
43
8
Accessory list for the coming installation steps.
Linkage Stopper
Washer (2mm)
Washer (2mm)
Nut (2mm)
Set screw (3x4mm)
Washer ( 2mm )
Set screw (3x4mm)
1
1
1
1
Fuel supply line
Fuel spray line
Air pressure line
Fuel tank (550cc) 1
Set Screw (3x4mm)
Set Screw (2mm)
Rod (2x400mm)
Set Screw (2mm)
Washer (2mm)
Linkage Stopper
1
1
1
1
Washer (4x8mm)
4
Set Screw (3x4mm)
Assemle the throttle servo to the fuselage.
Assembly of the fuel tank.
Engine installation finished sketch map.
Mount the fuel tank to the fuselage.
Install the servo.
Assemble the accelerateor push rod to the engine.
45
46
47
48
49
9
44