Etco IP-Mini User manual

www.etco.com
Old Values, New Ideas
Instruction Manual
IP-Mini Rear Feed Applicator

Thank you for purchasing
an ETCO product!
At ETCO we believe that old values and customer service
should still be the rule.
The mergers of today seem to have created companies that
operate as if their needs supersede those of the customers. At
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order unless we can guarantee on time delivery and exact con-
formance to your requirements. At ETCO all managers are
accessible and will call you back.
The founders of ETCO had very basic values based on integrity.
Today we still live by those values. Please feel free to call us if
you have a question;
I promise you a human will answer.
David Dunn
Chairman

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
Instruction
Manual
ETCO IP-Mini
Rear Feed
Applicator
I STALL A D SET-UP I STRUCTIO S
CRIMP I SPECTIO A D MEASUREME T
MAI TE A CE SCHEDULES
TROUBLESHOOTI G GUIDES
ASSEMBLY DRAWI G and BILL OF MATERIALS
See pocket on the inside back cover of this manual.
TO CO TACT ETCO TECH ICAL SUPPORT.
TEL: [phone]
FAX: [phone]
EMAIL: [email protected]
WEB: www.etco.com
ours 8 am – 5 pm, Monday – Friday, Eastern US Time Zone
ETCO IP Mini Rear Feed Rev. 2
2
4
3
1
4
5
1

ALWAYS REMEMBER TO REPLACE
BOTH PRESS SAFETY GUARD A D
APPLICATOR SAFETY GUARD
BEFORE OPERATI G PRESS.
( OTE: THIS ALSO ACTIVATES
SAFETY I TERLOCK SYSTEM.)

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
11
SECTIO 1
INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 1
BEFORE I STALLI G APPLICATOR
1Remove press Safety Guard.
Clean base plate on press.
2Be sure press has Mini Die
Adapter Base Plate connected.
3Be sure press has T-Slot
Connector installed.
Note: Contact ETCO if Base Plate
or T- Slot Connector are not
installed on your press.

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
SECTIO 1
UNPACK, INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 2
1
BEFORE I STALLI G APPLICATOR
CO TI UED
4Using wrench on crankshaft
end, rotate crankshaft clockwise
to bottom dead center.
5Measure shut height from
surface of Mini Die Adapter
Base Plate to pads on T-Slot
Connector. Shut height should
measure 5.346”.
6If necessary, adjust shut height
by loosening the TWO locking
nuts (a, c) and rotating the ram
adjustment bolt (b) until proper
dimension is achieved.
Retighten the TWO locking
nuts.
Note: Turning ram adjustment bolt
(b) to the right will lower, and
turning it to the left will raise,
the shut height.
a
b
c

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
SECTIO 1
INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 3
I STALL APPLICATOR
7Using wrench on crankshaft
end, rotate crankshaft clockwise
to top dead center.
8Adjust position of Reel Arm
and Stock Chute.
9Loosen Clamp Knob by
rotating counterclockwise.
1

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11
I STALL APPLICATOR CO TI UED
10 Remove applicator Safety Guard.
11 Slide Mounting Post on
Applicator into T-Slot from
left side of press.
12 With Mounting Post fully engaged
into T-Slot, pull Applicator body
down until Applicator Base Plate
is flat against Mini Die Adapter
Base Plate
SECTIO 1
INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 4

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
1
I STALL APPLICATOR CO TI UED
13 Slide Applicator left until
Applicator Base Plate is
fully engaged in clamps.
14 Tighten right clamp by rotating
knob clockwise.
15 Using wrench on crankshaft,
cycle over by hand, one complete
revolution.
SECTIO 1
INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 5

ETCO Incorporated, Tel: [phone] Fax: [phone] Web: www.etco.com
11
I STALL APPLICATOR CO TI UED
16 Tag shows ETCO recommended
Wire Settings (top dial letters).
Adjust Insulation Dial (bottom
dial numbers) according to your
insulation thickness.
Note: The dial settings are also
located on the back of each
applicator.
17 Load reel of terminals onto
arbor of reel arm and install
locking collar. Remove inside
clamp for traverse wind.
18 Lift Brake Shoe on Applicator
by rotating Arm 90 degrees
clockwise or counterclockwise.
SECTIO 1
INSTALL AND SET-UP INSTRUCTIONS
ETCO IP MINI REAR FEED APPLICATOR – page 6
PLACE TAG HERE.